Decorative paper anti-warping finishing device
The automatic leveling process of the decorative paper anti-warping finishing device solves the warping problem during the decorative paper processing, achieves efficient and low-cost decorative paper leveling, and improves production efficiency and product quality.
Patent Information
- Application Number
- CN202422608645.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-29
AI Technical Summary
Decorative paper is prone to warping during processing, resulting in uneven decorative paper after production. Existing technology relies on manual flattening, which is labor-intensive and inefficient.
A decorative paper anti-warping finishing device is designed, which includes a winding component, a guide component, a leveling component and a drive component. The device automatically controls the contact or separation between the leveling plate and the decorative paper surface, and combines a heated leveling plate and a flexible pad to achieve fully automatic leveling processing.
It reduces the labor intensity, improves the efficiency of decorative paper warping and leveling, reduces production costs, and improves the flatness and quality of decorative paper.
Smart Images

Figure CN223328731U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of decorative paper processing and anti-warping, in particular to a decorative paper anti-warping finishing device. Background Art
[0002] Decorative paper is an essential raw material in many building materials products. It mainly provides decorative patterns and covers to prevent the bottom glue from seeping through. Decorative paper processing equipment is required during the production of decorative paper. Decorative paper is prone to warping during the processing of different equipment, resulting in uneven and poor quality of the produced decorative paper, which affects subsequent sales and use. Currently, the warped areas of the decorative paper are usually flattened manually, making the flattening process time-consuming and labor-intensive, with high manual labor intensity and low production efficiency. Utility Model Content
[0003] The utility model aims to provide a device for preventing and arranging decorative paper from warping, so as to solve the problems in the above background technology that manual flattening of the warped area of decorative paper is time-consuming and labor-intensive, with high labor intensity and low efficiency.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a decorative paper anti-warping finishing device, comprising a base plate, support frames are provided at the four corners of the bottom of the base plate, a winding assembly is provided on one side of the top of the base plate, an adjustment box is provided on one side of the winding assembly, a box cover is provided on the top of the adjustment box, guide assemblies are symmetrically provided on both side walls of the adjustment box, leveling assemblies are symmetrically provided in the adjustment box for lifting and lowering, and drive assemblies for driving the leveling assemblies are symmetrically provided in the adjustment box.
[0005] Preferably, the winding assembly includes a winding rack symmetrically arranged on one side of the top of the base plate, a winding shaft is rotatably arranged on the top of the winding rack on both sides, and a motor is provided on the top of one side of the winding rack with an output shaft fixedly connected to the end of the winding shaft.
[0006] Preferably, the guide assembly includes a material guide port symmetrically provided on the side wall of the regulating box, a guide rod 1 is symmetrically rotated on the material guide port away from the winding assembly, a guide rod 2 is rotated at the bottom of the material guide port close to the winding assembly, a pressure rod is provided at the top of the guide rod 2 for lifting and rotating, the side wall of the regulating box is provided with a guide groove for the lifting and sliding of the pressure rod, and the side wall of the regulating box is symmetrically provided with an electric cylinder with a telescopic end connected to the end of the pressure rod.
[0007] Preferably, the leveling assembly includes a leveling plate that is lifted and lowered in the adjustment box, a heating chamber is provided in the leveling plate, and electric heating tubes are arranged in an S shape in the heating chamber. The side of the leveling plate is provided with a terminal head that is electrically connected to the two ends of the electric heating tube, and a number of threaded holes are symmetrically provided on the side of the leveling plate. Mounting grooves are symmetrically provided on one side of the leveling plate, and flexible pads are installed in the mounting grooves on both sides.
[0008] Preferably, the driving assembly includes a screw rod symmetrically arranged on the inner side of the adjustment box, a transmission wheel is provided on the top of the screw rod, and the transmission wheels on both sides are connected by a chain transmission. The box cover is provided with a lifting motor with an output shaft fixedly connected to the end of the screw rod on one side.
[0009] Preferably, a control cabinet is provided on one side of the regulating box, and an observation port is provided on a side of the regulating box away from the control cabinet.
[0010] Beneficial effects of the utility model:
[0011] 1. By controlling the start and stop of the motor, the reel is driven to intermittently convey the decorative paper. Then, the start and stop of the lifting motor is controlled to drive the screed plates on both sides of the adjustment box to move closer or farther away from each other. As a result, the heated screed plates are pressed against or away from the upper and lower surfaces of the decorative paper in the adjustment box area. This allows for fully automatic leveling of warped areas of the decorative paper after processing on different equipment, reducing manual labor intensity, improving the efficiency of warping and leveling, and reducing processing and production costs.
[0012] 2. The processed decorative paper is pulled to one side of the guide rod of the adjustment box, then guided into the adjustment box between the guide rods 1 on both sides, and wound between the guide rod 2 and the pressure rod to the middle of the reel. The distance between the pressure rod and the guide rod 2 is adjusted by controlling the extension and contraction of the electric cylinder. During the transportation of the decorative paper, the pressure rod and the guide rod 2 are controlled to fit respectively with the upper and lower surfaces of the decorative paper, further improving the effect of the reeling of the decorative paper after leveling.
[0013] 3. The control cabinet is connected to the wiring terminals of the screed plates on both sides through wires, and the heating of the electric heating tubes on both sides is controlled by the control cabinet, thereby heating the screed plates. This facilitates the squeezing and leveling of the warped decorative paper by the heated screed plates on both sides. When the screw drives the screed plates on both sides to fit the upper and lower surfaces of the decorative paper, the flexible pads provide further cushioning and fit the screed plates to the upper and lower surfaces of the decorative paper, thereby preventing damage to the decorative paper during the squeezing and leveling process and improving the leveling effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a diagram showing the state of use of an embodiment of the present utility model;
[0015] Figure 2This is a schematic diagram of the three-dimensional structure of an embodiment of the utility model;
[0016] Figure 3 This is a front cutaway perspective view of an embodiment of the present utility model;
[0017] Figure 4 This is a schematic diagram of a cross-sectional three-dimensional structure of a middle leveling plate according to an embodiment of the present invention;
[0018] Figure 5 This is an enlarged structural diagram of point A in an embodiment of the present utility model;
[0019] Figure 6 This is an enlarged structural diagram of point B in an embodiment of the present utility model.
[0020] In the figure: 1. Base plate; 2. Support frame; 3. Winding assembly; 31. Winding frame; 32. Winding shaft; 33. Motor; 4. Adjustment box; 41. Wire guide; 5. Box cover; 6. Guide assembly; 61. Material guide port; 62. Guide rod 1; 63. Guide rod 2; 64. Pressure rod; 65. Guide slide; 66. Electric cylinder; 7. Leveling assembly; 71. Leveling plate; 72. Heating chamber; 73. Electric heating tube; 74. Terminal block; 75. Threaded hole; 76. Mounting slot; 77. Flexible pad; 8. Drive assembly; 81. Screw; 82. Drive wheel; 83. Chain; 84. Lifting motor; 9. Observation port; 10. Control cabinet. DETAILED DESCRIPTION
[0021] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figures 1 to 6The utility model provides a decorative paper anti-warping finishing device, comprising a bottom plate 1, support frames 2 are provided at the four corners of the bottom of the bottom plate 1, a winding assembly 3 is provided on one side of the top of the bottom plate 1, an adjustment box 4 is provided on one side of the winding assembly 3, a box cover 5 is provided on the top of the adjustment box 4, guide assemblies 6 are symmetrically provided on both side walls of the adjustment box 4, a leveling assembly 7 is symmetrically provided in the adjustment box 4 for lifting and lowering, and a driving assembly 8 for driving the leveling assembly 7 is symmetrically provided in the adjustment box 4. By pulling the processed decorative paper to one side of the adjustment box 4 and guiding it through the middle of the guide assemblies 6 on both sides, the decorative paper is adjusted. Box 4, and then wound to the middle of the winding component 3, by controlling the start and stop of the motor 33 in the winding component 3, the winding shaft 32 is driven to drive the intermittent conveying of the decorative paper, and then the lifting motor 84 in the leveling component 7 is controlled to start and stop, and the leveling plates 71 on both sides of the adjustment box 4 are driven to move closer to or away from each other, so that the heated leveling plates 71 are pressed against or away from the upper and lower surfaces of the decorative paper in the area of the adjustment box 4, thereby realizing fully automatic leveling of the warped areas of the decorative paper after being processed by different equipment, reducing the labor intensity of manual labor, improving the efficiency of warping and leveling, and reducing processing and production costs.
[0023] Specifically, by arranging an existing detection device on the side of the adjustment box 4 away from the winding component 3, and further using the detection device to perform real-time detection on the conveyed decorative paper, when it is detected that the decorative paper is warped, it is convenient to control the start and stop of the motor 33 to convey the warped area of the decorative paper into the adjustment box 4, and then level the warped area, thereby improving the convenience of the equipment in leveling the warped area of the decorative paper.
[0024] like Figure 2 As shown, specifically, the winding assembly 3 includes a winding frame 31 symmetrically provided on one side of the top of the base plate 1, and a winding shaft 32 is rotatably provided on the top of the winding frame 31 on both sides. The top of the winding frame 31 on one side is provided with an output shaft and a motor 33 fixedly connected to the end of the winding shaft 32. By controlling the start and stop of the motor 33, the winding shaft 32 is driven to drive the decorative paper wound in the middle to be intermittently wound, and then the decorative paper after production and processing is driven to be intermittently transported, so that it is convenient to pass through the adjustment box 4 and the leveling plate 71 for warping and leveling processing, so as to prevent the decorative paper after production from warping and improve the quality of the decorative paper after production and processing.
[0025] like Figure 3 and Figure 5As shown, specifically, the guide assembly 6 includes a material guide port 61 symmetrically provided on the side wall of the regulating box 4, the material guide port 61 on the side away from the winding assembly 3 is symmetrically rotated with a guide rod 1 62, and the bottom of the material guide port 61 close to the winding assembly 3 is rotated with a guide rod 2 63, and the top of the guide rod 2 63 is provided with a pressure rod 64 for lifting and rotating, and the side wall of the regulating box 4 is provided with a guide slide groove 65 for the lifting and sliding of the pressure rod 64, and the side wall of the regulating box 4 is symmetrically provided with a telescopic end and the end of the pressure rod 64 The connected electric cylinder 66 pulls the processed decorative paper to the side of the guide rod 1 62 of the adjustment box 4, then guides it into the adjustment box 4 between the guide rods 1 62 on both sides, and passes it through between the guide rod 2 63 and the pressure rod 64 and is wound to the middle of the winding shaft 32. By controlling the extension and retraction of the electric cylinder 66, the distance between the pressure rod 64 and the guide rod 2 63 is adjusted. During the transportation of the decorative paper, the pressure rod 64 and the guide rod 2 63 are controlled to fit respectively with the upper and lower surfaces of the decorative paper, thereby further improving the effect of winding the decorative paper after leveling.
[0026] like Figures 4 to 6 As shown, specifically, the leveling assembly 7 includes a leveling plate 71 that is lifted and lowered in the adjustment box 4, and a heating chamber 72 is provided in the leveling plate 71, and an electric heating pipe 73 is arranged in an S shape in the heating chamber 72. A terminal head 74 that is electrically connected to both ends of the electric heating pipe 73 is provided on the side of the leveling plate 71, and a number of threaded holes 75 are symmetrically provided on the side of the leveling plate 71. A mounting groove 76 is symmetrically provided on one side of the leveling plate 71, and flexible pads 77 are installed in the mounting grooves 76 on both sides. The control cabinet 10 is connected to the terminal head 74 through a wire, and then the heating of the electric heating pipes 73 on both sides is controlled by the control cabinet 10, thereby realizing the heating of the leveling plate 71, facilitating the squeezing and leveling of the warped decorative paper by the heated leveling plates 71 on both sides. When the screw rod 81 drives the leveling plates 71 on both sides to fit the upper and lower surfaces of the decorative paper, the flexible pads 77 further buffer and fit the upper and lower surfaces of the decorative paper, thereby preventing the leveling plate 71 from being damaged when it is fit and squeezed with the decorative paper, thereby improving the leveling effect.
[0027] Specifically, the heating tubes in the heating chamber 72 are distributed in an S-shape, thereby improving the uniformity of heating the screed plate 71 .
[0028] Specifically, the regulating box 4 is provided with a wire groove 41 on one side of the control cabinet 10 .
[0029] like Figure 5As shown, specifically, the driving assembly 8 includes a screw rod 81 symmetrically provided on the inner side of the adjusting box 4, a transmission wheel 82 is provided on the top of the screw rod 81, and the transmission wheels 82 on both sides are connected by a chain 83. The box cover 5 is provided with a lifting motor 84 whose output shaft is fixedly connected to the end of the screw rod 81 on one side. The lifting motors 84 on both sides are controlled to drive the screw rod 81 on the same side to rotate synchronously, and the transmission of the transmission wheel 82 and the chain 83 cooperates to drive the screw rod 81 on the other side to rotate synchronously, thereby driving the leveling plates 71 on both sides to approach or move away from each other, thereby intermittently realizing the transmission or leveling processing of the decorative paper, reducing the labor intensity of workers and improving the leveling processing efficiency.
[0030] Specifically, the outer circular wall of the screw rod 81 is threadedly connected to the two side screed plates 71 respectively and has two opposite threads, and then by driving the screw rod 81 to rotate, the two side screed plates 71 are driven to move closer to or away from each other along the screw rod 81.
[0031] Specifically, a control cabinet 10 is provided on one side of the regulating box 4, and an observation port 9 is provided on the side of the regulating box 4 away from the control cabinet 10. The observation port 9 is convenient for observing the leveling status of the decorative paper in the box, and is also convenient for guiding the traction of the decorative paper, passing through the middle of the guide rod 1 62, the guide rod 2 63 and the middle of the pressure rod 64 on both sides in turn, and winding to the middle of the winding assembly 3. The working status of the equipment is controlled and detected by the control cabinet 10.
[0032] The working principle of the present invention is as follows: when in use, the processed decorative paper is pulled to one side of the regulating box 4, and passes through the regulating box 4 from the middle of the guide rod 1 62 on both sides, and is guided between the pressure rod 64 and the guide rod 2 63, and then wound to the outer circular wall of the reel-up shaft 32. By controlling the start and stop of the motor 33, the reel-up shaft 32 is driven to drive the intermittent conveying of the decorative paper, and then the lifting motor 84 is controlled to start and stop, driving the leveling plates 71 on both sides of the regulating box 4 to move closer to or away from each other, so that the heated leveling plates 71 are pressed against or away from the upper and lower surfaces of the decorative paper in the area of the regulating box 4, thereby realizing fully automatic leveling of the warped areas of the decorative paper after being processed by different equipment, reducing the labor intensity of manual labor, improving the efficiency of warping and leveling, and reducing processing and production costs.
[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements or improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A decorative paper anti-warping finishing device, comprising a bottom plate (1), characterized in that: Support frames (2) are provided at the four corners of the bottom of the base plate (1), a winding assembly (3) is provided on one side of the top of the base plate (1), an adjustment box (4) is provided on one side of the winding assembly (3), a box cover (5) is provided on the top of the adjustment box (4), guide assemblies (6) are symmetrically provided on both side walls of the adjustment box (4), a leveling assembly (7) is symmetrically provided in the adjustment box (4), and a driving assembly (8) for driving the leveling assembly (7) is symmetrically provided in the adjustment box (4).
2. The decorative paper anti-warping finishing device according to claim 1, characterized in that: The winding assembly (3) comprises a winding frame (31) symmetrically provided on one side of the top of the bottom plate (1), a winding shaft (32) rotatably provided on the top of the winding frame (31) on both sides, and a motor (33) with an output shaft fixedly connected to the end of the winding shaft (32) on the top of one side of the winding frame (31).
3. The decorative paper anti-warping finishing device according to claim 1, characterized in that: The guide assembly (6) includes a material guide port (61) symmetrically provided on the side wall of the regulating box (4), a guide rod (62) symmetrically rotated on the side of the material guide port (61) away from the winding assembly (3), a guide rod (63) rotatably provided at the bottom of the material guide port (61) close to the winding assembly (3), a pressure rod (64) is provided at the top of the guide rod (63) for lifting and rotating, a guide groove (65) for lifting and sliding the pressure rod (64) is provided on the side wall of the regulating box (4), and an electric cylinder (66) whose telescopic end is connected to the end of the pressure rod (64) is symmetrically provided on the side wall of the regulating box (4).
4. The decorative paper anti-warping finishing device according to claim 1, characterized in that: The leveling assembly (7) includes a leveling plate (71) that is lifted and lowered in the regulating box (4), a heating chamber (72) is provided in the leveling plate (71), an electric heating tube (73) is arranged in an S-shape in the heating chamber (72), a terminal (74) is provided on the side of the leveling plate (71) and is electrically connected to both ends of the electric heating tube (73), a plurality of threaded holes (75) are symmetrically provided on the side of the leveling plate (71), a mounting groove (76) is symmetrically provided on one side of the leveling plate (71), and flexible pads (77) are installed in the mounting grooves (76) on both sides.
5. The decorative paper anti-warping finishing device according to claim 1, characterized in that: The driving assembly (8) includes a screw rod (81) symmetrically provided on the inner side of the regulating box (4), a transmission wheel (82) is provided on the top of the screw rod (81), and the transmission wheels (82) on both sides are connected by a chain (83). The box cover (5) is provided with a lifting motor (84) whose output shaft is fixedly connected to the end of the screw rod (81) on one side.
6. The decorative paper anti-warping finishing device according to claim 1, characterized in that: A control cabinet (10) is provided on one side of the regulating box (4), and an observation port (9) is provided on a side of the regulating box (4) away from the control cabinet (10).