Wharf tidal zone rapid repairing structure free of underwater operation

By installing embedded rebar and steel mesh in the tidal area of ​​the dock and combining precast panels with an integrated concrete layer, the problems of long construction period and high cost in the existing technology were solved, and a fast and low-cost dock repair effect was achieved.

CN223329763UActive Publication Date: 2025-09-12CCCC ROAD & BRIDGE SPECIAL ENG +1
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Patent Information

Application Number
CN202422753133.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-09-12
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

Existing technologies for repairing tidal areas of docks have problems such as long construction periods, high costs, significant impacts on operations, and the need for underwater work. This makes it difficult to repair quickly and effectively, especially when the damage is severe.

Method used

The method is to evenly distribute embedded steel bars and hang steel mesh on the breast wall of the wharf. The precast panels are arranged parallel to the breast wall and an integral layer is formed by pouring concrete above the low water level. The precast panels are connected by multiple precast blocks. The embedded steel bars, steel mesh and integral layer are used to connect the wharf and the precast panels into one, avoiding underwater operations.

Benefits of technology

It achieved rapid and low-cost repair of the tidal zone of the dock, improved construction efficiency and quality, and reduced the impact on operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an underwater-operation-free quick repairing structure for a tidal zone of a wharf, which comprises a plurality of embedded steel bars uniformly distributed on a breast wall of the wharf, and reinforcing meshes hung on the embedded steel bars; the precast slab is parallel to the wharf breast wall and is arranged at a certain distance away from the wharf breast wall; the precast slab comprises a plurality of precast blocks which are connected in sequence; concrete is poured between the prefabricated slab and the wharf breast wall to form an integrated layer; the embedded steel bars, the reinforcing mesh, the prefabricated slab and the integrated layer are all arranged above the designed low water level of the wharf. Underwater operation can be avoided, rapid installation is achieved through the precast blocks, the construction cost is effectively reduced, and the construction efficiency and quality are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of dock repair, and more specifically, to a rapid repair structure for a dock tidal zone without underwater operation. Background Art

[0002] Due to the natural erosion caused by periodic changes in water levels and the external forces of ship collisions, durability defects in the tidal zone of a dock are the most prominent and easily discovered problem among the many structures in the dock, and have always been a key difficulty in dock maintenance projects. Conventional methods for repairing tidal zones of docks include surface defect repair and demolition and reconstruction. Surface defect repair can only restore the appearance and slow down the rate of erosion in a short period of time, and is suitable for shallow defects. Demolition and reconstruction can fundamentally solve the problem and is suitable for docks with more serious defects, but it requires underwater operations, is costly, has a long cycle, and has an impact on dock operations. In dock maintenance projects, it is necessary to develop a rapid repair device to solve the problem of repairing defects in the tidal zone of the dock. Utility Model Content

[0003] An object of the present invention is to solve at least the above problems and to provide at least the advantages to be described below.

[0004] In order to achieve these purposes and other advantages according to the present invention, a rapid repair structure for a tidal zone of a dock without underwater operation is provided, comprising:

[0005] A plurality of embedded steel bars are evenly distributed on the pier breast wall, and a steel mesh is hung on the embedded steel bars;

[0006] A precast panel is parallel to the wharf breast wall and is arranged at a certain distance from the wharf breast wall; the precast panel comprises a plurality of precast blocks connected in sequence; concrete is poured between the precast panel and the wharf breast wall to form an integrated layer;

[0007] The embedded steel bars, the steel mesh, the prefabricated panels and the integrated layer are all arranged above the designed low water level of the wharf.

[0008] Preferably, the prefabricated block comprises a prefabricated block body, and the prefabricated block body extends from one side away from the wharf breast wall to both ends to form flange portions, and the flange portions of two adjacent prefabricated block bodies are affixed.

[0009] Preferably, a plurality of U-shaped connecting ribs are arranged at intervals on both sides of the prefabricated block body along its height direction, the connecting ribs on both sides of the prefabricated block body are staggered, and the open ends are inserted into the prefabricated block body; the connecting ribs extend out of the flange portion on the same side.

[0010] Preferably, the connecting rib extends 5 to 10 cm beyond the flange of the flange portion on the same side.

[0011] Preferably, when two adjacent prefabricated block bodies are butt-jointed, their flange portions are fitted together to form a casting space, and the connecting bars of the two prefabricated block bodies in the casting space are staggered in the height direction, and pin steel bars are vertically inserted, and the pin steel bars pass through the connecting bars in the casting space in sequence.

[0012] Preferably, the prefabricated block is provided with a plurality of cavities, and concrete is poured into the cavities simultaneously with pouring the integrated layer.

[0013] Preferably, the distance between the prefabricated panel and the wharf breast wall is 10-20 cm.

[0014] Preferably, the embedded steel bars, the steel mesh, the connecting bars and the pin steel bars are all epoxy resin coated steel bars.

[0015] Preferably, the surface layers of the planted bars, the steel mesh, the connecting bars and the pin steel bars are all provided with a galvanized layer.

[0016] The utility model has at least the following beneficial effects:

[0017] This new structure, designed to eliminate the need for underwater work, allows for rapid repairs in tidal areas of docks. Installed above the dock's low water level, concrete is poured between precast blocks and the dock's breastwork to form a single layer, connecting the breastwork, precast blocks, rebar, and steel mesh. Compared to the traditional method of installing a steel cofferdam followed by rebar and concrete pouring, this new structure avoids underwater work and enables rapid installation through precast blocks, effectively reducing construction costs and improving both efficiency and quality.

[0018] Other advantages, objectives and features of the present invention will be reflected in part through the following description, and in part will be understood by those skilled in the art through research and practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a side structural diagram of the rapid repair structure for the tidal zone of the dock according to the present invention;

[0020] Figure 2 This is a top view of the prefabricated block of the present invention;

[0021] Figure 3 This is a schematic structural diagram of a horizontal cross section of the rapid repair structure for the tidal zone of a dock according to the present invention; DETAILED DESCRIPTION

[0022] The present invention will be described in further detail below in conjunction with the accompanying drawings so that those skilled in the art can implement the invention with reference to the description.

[0023] It should be noted that the experimental methods described in the following embodiments are conventional methods unless otherwise specified, and the reagents and materials are commercially available unless otherwise specified; in the description of the present invention, the terms "horizontal", "longitudinal", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention.

[0024] like Figure 1 As shown, the utility model provides a rapid repair structure for a tidal area of ​​a dock without underwater operation, comprising:

[0025] A plurality of embedded steel bars 1 are evenly distributed on the pier breast wall, and a steel mesh 2 is hung on the embedded steel bars 1;

[0026] A precast panel is parallel to the wharf breast wall and is arranged at a certain distance from the wharf breast wall; the precast panel comprises a plurality of precast blocks 3 connected in sequence; concrete is poured between the precast panel 3 and the wharf breast wall to form an integrated layer 4;

[0027] The embedded steel bars 1, the steel mesh 2, the prefabricated panels 3 and the integrated layer 4 are all arranged above the designed low water level of the wharf.

[0028] In this technical solution, the precast panels are hung above the designed low water level of the wharf, and the two are connected as one by the embedded steel bars 1, the steel mesh 2 and the integrated layer 4. During construction, the wharf breast wall is first surface treated or partially demolished, the steel bars are embedded and the steel mesh 2 is hung, and then the precast panels are hoisted and hung on the outside of the wharf breast wall, and the cast-in-place integrated layer 4 is constructed between the breast wall and the precast blocks 3. The steel mesh 2 is used to prevent the integrated layer 4 from cracking. The integrated layer 4 is constructed by cast-in-place concrete using a hanging formwork, avoiding underwater operations. The precast panels are connected by a plurality of the precast blocks 3, and a large amount of reinforced concrete engineering is completed on land, which improves speed and quality and reduces costs.

[0029] In another technical solution, Figure 2 and Figure 3 As shown, the prefabricated block 3 includes a prefabricated block body 31. The prefabricated block body 31 extends from one side of the prefabricated block body 31 away from the pier breast wall to form flanges 33 at both ends. The flanges 33 of two adjacent prefabricated block bodies 31 are affixed. The flanges 33 can serve as side forms when pouring the integrated layer 4.

[0030] Furthermore, multiple U-shaped connecting ribs 32 are spaced apart along the height of the prefabricated block body 31 on both sides. The connecting ribs 32 on both sides of the prefabricated block body 31 are staggered, with their open ends inserted into the prefabricated block body 31. The connecting ribs 32 extend beyond the flange on the same side. Preferably, the connecting ribs extend 5-10 cm beyond the edge of the flange on the same side.

[0031] When two adjacent prefabricated block bodies 31 are butt-jointed, their flange portions 33 are fitted together to form a casting space, in which the connecting bars of the two prefabricated block bodies in the casting space are staggered in the height direction, and latch steel bars 5 are vertically inserted, which pass through the connecting bars 32 in the casting space in sequence.

[0032] The connecting ribs 32 are staggered on both sides of the prefabricated block body 31 to avoid interference between the connecting ribs 32 on the butt joint side when the two prefabricated blocks 3 are spliced, and can be staggered to extend into the casting space of the adjacent prefabricated blocks 3. The height difference of the staggered connecting ribs 32 on both sides of the prefabricated block 3 is 10~20cm. The latch steel bars 5 are vertically inserted into the staggered connecting ribs 32 between the two adjacent prefabricated blocks 3, and after pouring concrete, the prefabricated blocks 3 are horizontally connected as a whole. Multiple latch steel bars 5 can be set between the two adjacent prefabricated blocks 3. When pouring the integrated layer 4, the pouring space is poured simultaneously to increase the integrity of the entire rapid repair structure of the wharf tidal area.

[0033] In another technical solution, the prefabricated block 3 is provided with a plurality of cavities 34, and concrete is poured into the cavities 34 simultaneously with pouring the integrated layer. The prefabricated block 3 is a hollow prefabricated block, which can reduce the weight of the hoisting. Figure 2 As shown, the cavity 34 is cylindrical.

[0034] In another technical solution, the distance between the prefabricated panel and the wharf breast wall is 10-20 cm, which is used for the later cast-in-situ of the integrated layer.

[0035] In another technical solution, the planted rebar 1, the steel mesh 2, the connecting rebar 32, and the pinning rebar 5 are all epoxy-coated steel bars. Alternatively, the planted rebar 1, the steel mesh 2, the connecting rebar 32, and the pinning rebar 5 are all coated with a galvanized layer. The internal reinforcement of the tidal zone rapid repair structure is galvanized or epoxy-coated to improve structural durability.

[0036] Although the embodiments of the present invention have been disclosed above, they are not limited to the applications listed in the description and implementation methods. They can be fully applied to various fields suitable for the present invention. For those familiar with this field, additional modifications can be easily implemented. Therefore, without departing from the general concept defined by the claims and the scope of equivalents, the present invention is not limited to the specific details and illustrations shown and described herein.

Claims

1. A rapid repair structure for tidal areas of docks without underwater operations, characterized in that: include: A plurality of embedded steel bars are evenly distributed on the pier breast wall, and a steel mesh is hung on the embedded steel bars; A precast panel is parallel to the wharf breast wall and is arranged at a certain distance from the wharf breast wall; the precast panel comprises a plurality of precast blocks connected in sequence; concrete is poured between the precast panel and the wharf breast wall to form an integrated layer; The embedded steel bars, the steel mesh, the prefabricated panels and the integrated layer are all arranged above the designed low water level of the wharf.

2. The rapid repair structure for tidal areas of docks without underwater operations as claimed in claim 1, characterized in that: The prefabricated block comprises a prefabricated block body, wherein a side of the prefabricated block body away from the wharf breast wall extends to both ends to form flange portions, and the flange portions of two adjacent prefabricated block bodies are affixed.

3. The rapid repair structure for tidal areas of docks without underwater operations as claimed in claim 2, characterized in that: A plurality of U-shaped connecting ribs are arranged at intervals on both sides of the prefabricated block body along its height direction. The connecting ribs on both sides of the prefabricated block body are staggered, and the open ends are inserted into the prefabricated block body; the connecting ribs extend out of the flange portion on the same side.

4. The rapid repair structure for tidal areas of docks without underwater operations as claimed in claim 3, characterized in that: The connecting rib extends out from the flange of the flange portion on the same side by 5 to 10 cm.

5. The rapid repair structure for tidal areas of docks without underwater operations as claimed in claim 3, characterized in that: When two adjacent prefabricated block bodies are butt-jointed, their flanges fit together to form a casting space. The connecting bars of the two prefabricated block bodies in the casting space are staggered in the height direction, and pin steel bars are vertically inserted. The pin steel bars pass through the connecting bars in the casting space in sequence.

6. The rapid repair structure for tidal areas of docks without underwater operations as claimed in claim 1, characterized in that: The prefabricated block is provided with a plurality of cavities, and concrete is poured into the cavities simultaneously with pouring the integrated layer.

7. The rapid repair structure for tidal areas of docks without underwater operations as claimed in claim 1, characterized in that: The distance between the prefabricated board and the wharf breast wall is 10-20 cm.

8. The rapid repair structure for tidal areas of docks without underwater operations as claimed in claim 5, characterized in that: The embedded steel bars, the steel mesh, the connecting bars and the pin steel bars are all epoxy resin coated steel bars.

9. The rapid repair structure for tidal areas of docks without underwater operations as claimed in claim 5, characterized in that: The surfaces of the planted bars, the steel mesh, the connecting bars and the pin steel bars are all provided with a galvanized layer.