Castable anti-falling device

By introducing the design of main fixing rods, auxiliary diagonal rods and diagonal anchor rods into the castable, the problem of difficult pre-positioning of anchors is solved, a high-strength anchoring effect is achieved, and the fixing performance of the castable is improved.

CN223329825UActive Publication Date: 2025-09-12YUZHOU XINYUAN REFRACTORY CO LTD
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Patent Information

Application Number
CN202422752272.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-09-12
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

The existing point contact welding between the anchor and the steel shell is not easy to pre-position, has low strength and poor anchoring effect.

Method used

A castable anti-falling device comprising a main fixing rod, auxiliary diagonal rods and diagonal anchor rods is used. Angle adjustment is achieved through hinged and threaded connections to enhance the anchoring effect, and the grip is improved through supporting cross bars and positioning ribs.

Benefits of technology

It improves the use strength and pre-positioning effect of the anchor, enhances the anchoring effect, prevents shaking and deformation, and improves the fixing performance of the castable.

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Abstract

The utility model belongs to the technical field of industrial pouring, and particularly relates to a castable anti-falling device which comprises a first castable and a second castable, an anchoring part is connected between the first castable and the second castable, and the anchoring part comprises a main fixing rod piece inserted in the first castable and the second castable in a penetrating mode. The bottom end of the main fixing rod piece is fixedly connected with a main fixing plate, the position, close to the bottom end, of the main fixing rod piece is connected with an auxiliary diagonal draw bar, the auxiliary diagonal draw bar is located in the first castable area, and the bottom end of the auxiliary diagonal draw bar is connected with an auxiliary fixing plate; the auxiliary fixing plate and the bottom face of the main fixing plate are located on the same plane, the main fixing plate and the auxiliary fixing plate are fixedly connected to the shell, the position, close to the top end, of the main fixing plate is connected with a cable-stayed anchoring rod, and the cable-stayed anchoring rod is located in a second castable area; the anti-falling device is high in use strength, good in anchoring effect and convenient to pre-position.
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Description

Technical Field

[0001] The utility model belongs to the technical field of industrial casting, and particularly relates to a casting material anti-falling device. Background Art

[0002] Anchor castables for castables are also called refractory castables. They refer to a mixture of refractory aggregates, binders and admixtures, which are mixed with water (or liquid binder) to form a mud material that can be constructed by pouring. Refractory castables have a certain setting and hardening time after construction. Therefore, after casting, they need to be cured for a certain period of time before they can be demoulded. After that, they can be put into baking for use after an appropriate period of natural curing. They are usually used to construct industrial furnace linings. In order to improve the strength and service life of the castable, anchors are usually embedded in the castable. Currently, the anchors commonly used generally have V-type, Y-type, U-type and other structures. The bottom of the anchor is welded and fixed to the steel shell. After the castable is cast and formed, the anchor structure is embedded in the castable to connect and fix the steel shell and the castable. Since the anchor and the steel shell are often in point contact, it is not easy to pre-position during welding, and the strength is also low during use, and the anchoring effect is poor. Utility Model Content

[0003] The purpose of the utility model is to solve the problems in the prior art, thereby providing a casting material anti-falling device, which has high use strength, good anchoring effect, and is easy to pre-position.

[0004] The objective of the utility model is achieved as follows: a castable anti-falling device comprises a first castable and a second castable, an anchoring piece is connected between the first castable and the second castable, the anchoring piece comprises a main fixing rod inserted in the first castable and the second castable, the bottom end of the main fixing rod is fixedly connected to a main fixing plate, an auxiliary oblique tie rod is connected to a position near the bottom end of the main fixing rod, the auxiliary oblique tie rod is located in the first castable area, the bottom end of the auxiliary oblique tie rod is connected to an auxiliary fixing plate, the auxiliary fixing plate and the bottom surface of the main fixing plate are located on the same plane, and the main fixing plate and the auxiliary fixing plate are fixedly connected to a shell, and an oblique anchor rod is connected to a position near the top end of the main fixing rod, and the oblique anchor rod is located in the second castable area.

[0005] Furthermore, the number of the auxiliary diagonal rods and the diagonal anchor rods is no less than 3, and the auxiliary diagonal rods and the diagonal anchor rods are evenly distributed around the main fixing rod. The auxiliary diagonal rods can provide auxiliary support for the fixation between the main fixing rod and the shell, and the diagonal anchor rods can increase the grip of the anchor on the second castable.

[0006] Furthermore, a supporting cross bar is connected between adjacent oblique anchor rods, and the supporting cross bar is used to assist in positioning the oblique anchor rods to prevent the oblique anchor rods from shaking or deforming relative to the main fixing rod.

[0007] Furthermore, the supporting cross bar adopts a length-adjustable structure, and the oblique anchor rod and the main fixing rod are connected by a hinged manner, that is, the angle between the oblique anchor rod and the main fixing rod is adjustable, so that the angle between the oblique anchor rod and the main fixing rod can be adjusted according to actual needs to achieve a better anchoring effect.

[0008] Furthermore, the supporting cross bar includes two threaded rods and a threaded sleeve located between adjacent oblique anchor rods, the two threaded rods are respectively connected to the two ends of the threaded sleeve, and the threaded rod and the threaded sleeve are connected by threads, the other end of the threaded rod is connected to a limiting ring, and the limiting ring is rotatably connected to the oblique anchor rod, and the threaded rod and the limiting ring are connected by a spherical hinge. By rotating the threaded sleeve, the angle between the two adjacent oblique anchor rods can be adjusted, thereby achieving the purpose of adjusting the angle between the oblique anchor rod and the main fixing rod.

[0009] Furthermore, positioning ribs are respectively provided on the oblique anchor rod and the auxiliary oblique anchor rod, and the positioning ribs can improve the gripping force of the oblique anchor rod on the second castable, thereby achieving a better anchoring effect.

[0010] Furthermore, both ends of the auxiliary diagonal rod are respectively connected to the auxiliary fixing plate and the main fixing rod in a hinged manner to prevent the contact area between the auxiliary fixing plate and the housing from being affected due to reasons such as processing accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments of the present invention or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0012] Figure 1 The utility model is a schematic diagram of the installation structure of a casting material anti-falling device.

[0013] Figure 2 The utility model is a schematic diagram of the installation structure of a casting material anti-falling device.

[0014] Description of reference numerals:

[0015] 1. First castable 2. Second castable 3. Shell 4. Main fixing rod 5. Main fixing plate 6. Auxiliary diagonal rod 7. Auxiliary fixing plate 8. Diagonal anchor rod 9. Support cross bar 10. Threaded rod 11. Threaded sleeve 12. Limiting ring 13. Positioning rib. DETAILED DESCRIPTION

[0016] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.

[0017] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0018] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.

[0019] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0020] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.

[0021] In one embodiment of the present invention, Figure 1 and Figure 2As shown, a castable anti-falling device includes a first castable 1 and a second castable 2, an anchor is connected between the first castable 1 and the second castable 2, and the anchor includes a main fixing rod 4 inserted in the first castable 1 and the second castable 2, the bottom end of the main fixing rod 4 is fixedly connected to a main fixing plate 5, an auxiliary diagonal rod 6 is connected to the main fixing rod 4 near the bottom end, the auxiliary diagonal rod 6 is located in the area of ​​the first castable 4, the bottom end of the auxiliary diagonal rod 6 is connected to an auxiliary fixing plate 7, the auxiliary fixing plate 7 and the bottom surface of the main fixing plate 5 are located on the same plane, and the main fixing plate 5 and the auxiliary fixing plate 7 are fixedly connected to the shell 3, and an oblique anchor rod 8 is connected to the main fixing rod 4 near the top end, and the oblique anchor rod 8 is located in the area of ​​the second castable 2.

[0022] When the present invention is in use, the main fixing plate at the bottom end of the main fixing rod is first welded to the shell 3 to pre-position the main fixing rod 4, and then the auxiliary fixing plate 7 at the bottom end of the auxiliary diagonal rod 6 is welded to the shell 3 to further fix the main fixing rod 4 and the shell 3. Thereafter, the first castable 1 is cast, and the first castable 1 can be anchored by the auxiliary diagonal rod 6 and the main fixing rod 4. Subsequently, the second castable 2 is cast to completely cover the anchor, and the second castable 2 can be anchored by the diagonal anchor rod 8 connected to the end of the main fixing rod 4.

[0023] In one embodiment of the present invention, Figure 2 As shown, the number of the auxiliary diagonal tie rods 6 and the diagonal anchor rods 8 is no less than 3, and the auxiliary diagonal tie rods 6 and the diagonal anchor rods 8 are evenly distributed around the main fixing rod 4. The auxiliary diagonal tie rods 6 can provide auxiliary support and positioning for the fixation between the main fixing rod 4 and the shell 3 to prevent the main fixing rod 4 from deflecting, and the diagonal anchor rods 8 can increase the grip of the anchor on the second castable 2.

[0024] In one embodiment of the present invention, Figure 2 As shown, a supporting cross bar is connected between adjacent oblique anchor rods 8 , and the supporting cross bar is used to assist in positioning the oblique anchor rods 8 to prevent the oblique anchor rods 8 from shaking or deforming relative to the main fixing rod 4 .

[0025] In one embodiment of the present invention, Figure 2 As shown, the supporting cross bar adopts a length-adjustable structure, and the oblique anchor rod 8 is connected to the main fixing rod 4 by a hinged manner, so that the angle between the oblique anchor rod 8 and the main fixing rod 4 can be adjusted according to actual needs to achieve a better anchoring effect.

[0026] In one embodiment of the present invention, Figure 2 As shown, the supporting cross bar includes two threaded rods 10 and a threaded sleeve 11 located between adjacent oblique anchor rods 8. The two threaded rods 10 are respectively connected to the two ends of the threaded sleeve 11, and the threaded rod 10 and the threaded sleeve 11 are connected by threads. The other end of the threaded rod 10 is connected to a limiting ring 12, and the limiting ring 12 is rotatably connected to the oblique anchor rod 8. The threaded rod 10 and the limiting ring 12 are connected by a spherical hinge. By rotating the threaded sleeve 11, the angle between the two adjacent oblique anchor rods 8 can be adjusted, thereby achieving the purpose of adjusting the angle between the oblique anchor rod 8 and the main fixing rod 4.

[0027] In one embodiment of the present invention, Figure 2 As shown, the oblique anchor rod 8 and the auxiliary oblique anchor rod 6 are respectively provided with positioning ribs 13, and the positioning ribs 13 can improve the grip of the oblique anchor rod 8 on the second castable 2, thereby achieving a better anchoring effect.

[0028] In one embodiment of the present invention, Figure 2 As shown, both ends of the auxiliary diagonal rod 6 are respectively connected to the auxiliary fixing plate 7 and the main fixing rod 4 by hinged connection to prevent the contact area between the auxiliary fixing plate 7 and the housing 3 from being affected by reasons such as processing accuracy.

[0029] In one embodiment of the present invention, the oblique anchor rod 8 adopts a wave-shaped structure to improve the gripping force of the oblique anchor rod 8 on the second castable 2.

[0030] In one embodiment of the present invention, the oblique anchor rods 8 on the anchors between the first castable 1 and the second castable 2 are not facing the same direction, that is, the anchors are staggered between the first castable 1 and the second castable to further ensure the anchoring effect of the anchors on the second castable 2.

[0031] The above is merely a preferred embodiment of the present invention and only specifically describes the technical principles of the present invention. These descriptions are intended only to explain the principles of the present invention and should not be construed in any way as limiting the scope of protection of the present invention. Based on the explanations herein, any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention, as well as other specific embodiments of the present invention that can be imagined by those skilled in the art without inventive effort, shall be included within the scope of protection of the present invention.

Claims

1. A castable anti-falling device, comprising a first castable and a second castable, wherein an anchor is connected between the first castable and the second castable, characterized in that: The anchoring member includes a main fixing rod inserted in the first castable and the second castable, the bottom end of the main fixing rod is fixedly connected to the main fixing plate, the main fixing rod is connected to an auxiliary diagonal rod at a position near the bottom end, the auxiliary diagonal rod is located in the first castable area, the bottom end of the auxiliary diagonal rod is connected to an auxiliary fixing plate, the auxiliary fixing plate and the bottom surface of the main fixing plate are located on the same plane, and the main fixing plate and the auxiliary fixing plate are fixedly connected to the shell, the main fixing rod is connected to an oblique anchor rod at a position near the top end, and the oblique anchor rod is located in the second castable area.

2. A casting material anti-falling device according to claim 1, characterized in that: The number of the auxiliary diagonal tie rods and the diagonal anchor rods is no less than 3, and the auxiliary diagonal tie rods and the diagonal anchor rods are evenly distributed around the main fixing rod.

3. A casting material anti-falling device according to claim 1, characterized in that: Support cross bars are connected between adjacent inclined anchor rods.

4. A casting material anti-falling device according to claim 3, characterized in that: The supporting crossbar adopts a length-adjustable structure, and the oblique anchor rod is connected to the main fixing rod in a hinged manner, that is, the angle between the oblique anchor rod and the main fixing rod is adjustable.

5. A casting material anti-falling device according to claim 4, characterized in that: The supporting cross bar includes two threaded rods and a threaded sleeve located between adjacent oblique anchor rods. The two threaded rods are respectively connected to the two ends of the threaded sleeve, and the threaded rod and the threaded sleeve are connected by threads. The other end of the threaded rod is connected to a limiting ring, and the limiting ring is rotatably connected to the oblique anchor rod. The threaded rod and the limiting ring are connected by a spherical hinge.

6. A casting material anti-falling device according to claim 1, characterized in that: Positioning ribs are respectively provided on the oblique anchor rods and the auxiliary oblique rods.

7. A casting material anti-falling device according to claim 1, characterized in that: Both ends of the auxiliary diagonal tie rod are respectively connected to the auxiliary fixing plate and the main fixing rod in a hinged manner.