Welding device of steel cable reel

Abstract

The utility model discloses a welding device of a steel cable reel, and relates to the field of reel welding. The welding device comprises a welding base, a welding sliding seat and a support, transverse adjusting mechanisms for transversely adjusting the welding sliding seat are arranged on the two sides of the top of the welding base, a longitudinal adjusting mechanism is arranged above the welding base, and a supporting frame is fixedly arranged on the top of the longitudinal adjusting mechanism. Through the transverse adjusting mechanism, firstly, the control center controls the output end of the motor to drive the lead screw to rotate, then the welding sliding seat slides on the sliding rail, meanwhile, an operator loosens the movable rod by screwing the fastening bolt to enable the movable rod to freely slide in the fixed rod, and in the installation process, the movable rod can be fixed through the transverse adjusting mechanism. The transverse adjusting mechanism and the longitudinal adjusting mechanism are used for adjusting the sliding base and the supporting frame, the tedious step that a plurality of auxiliary lines need to be marked in a traditional method is avoided, and therefore the working difficulty of workers is lowered, and the working efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the field of coiler welding, in particular to a welding device for a wire rope coiler. Background Art

[0002] The wire rope reel is a key device on ships specifically used for storing and winding wire ropes. It has a reasonable structural design and is usually composed of a support frame, a rotating shaft, a drum and other components. The wire rope is wound and released manually or electrically. The equipment must be manufactured in strict accordance with ship industry standards to ensure its quality and safety. The wire rope reel is widely used in various types of ships and has become an important part of ship outfitting. It is of great significance to improving ship operating efficiency and ensuring navigation safety.

[0003] Existing cable winders are usually composed of key components such as a base plate, a support, and a steel reel to improve their structural strength. During the installation process, the bracket needs to be welded to the steel reels on both sides, and the bracket needs to be arranged in an equidistant circle on the steel reel. When workers weld them, they need to mark multiple auxiliary lines so that the bracket can be accurately welded to the steel reel. This undoubtedly increases the difficulty of the workers' work and affects their work efficiency. Therefore, there is an urgent need to design a welding device for the cable winder. Utility Model Content

[0004] Based on this, the purpose of the present invention is to provide a welding device for a wire rope reel to solve the technical problem that workers need to mark multiple auxiliary lines when welding the bracket and the steel reel, which increases the difficulty of the workers' work and affects work efficiency.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a welding device for a wire rope winder, comprising a welding base, a welding sliding seat, and a bracket, wherein both sides of the top of the welding base are provided with lateral adjustment mechanisms for lateral adjustment of the welding sliding seat, a longitudinal adjustment mechanism is provided above the welding base, and a support frame is fixedly provided on the top of the longitudinal adjustment mechanism, and the longitudinal adjustment mechanism is used to longitudinally adjust the support frame; the lateral adjustment mechanism includes a motor, and a screw rod is provided at the output end of the motor, and the top of the welding base is slidably connected to the welding sliding seat through a slide rail.

[0006] By adopting the above technical solution, the control center first starts the motor, and its output end drives the screw to rotate, thereby driving the welding slide seat to slide on the slide rail. At the same time, the operator loosens the fastening bolts, and then holds the movable rod to perform longitudinal displacement in the fixed rod. When the support frame reaches the predetermined position, the support frame is placed on the support frame and firmly clamped by the quick clamp. Next, similar to the previous operation, the position of the support frame is further fine-tuned to ensure that the support frame can be accurately fitted into the limit ring on the rotating wheel. These limit rings provide precise positioning guidance for welding, thereby avoiding the tedious steps of marking multiple auxiliary lines in the traditional welding process.

[0007] Furthermore, the welding sliding seats are provided with two groups and are arranged in a mirror image. The two groups of screw rods respectively pass through the welding sliding seats on both sides and are threadedly connected to the welding sliding seats to provide lateral position adjustment for the welding sliding seats.

[0008] By adopting the above technical solution, it is ensured that the cable reels on both sides can be symmetrically and independently adjusted in position. Each set of welding sliding seats is equipped with a screw rod, which runs through the welding sliding seat and forms a threaded connection therewith.

[0009] Furthermore, the longitudinal adjustment mechanism includes a fixed rod, a movable rod is sleeved inside the fixed rod, and the fixed rod limits the movable rod by tightening bolts.

[0010] By adopting the above technical solution, the fixed rod serves as the supporting base of the entire mechanism, and a movable rod is sleeved inside the fixed rod, allowing the movable rod to perform longitudinal displacement inside the fixed rod.

[0011] Furthermore, the fixing rod is located above the welding base and between the two sets of welding sliding seats, so as to provide structural stability for the support frame.

[0012] By adopting the above technical solution, not only the structure of the entire welding device is optimized, but also key structural stability is provided for the support frame.

[0013] Furthermore, a steel cable reel is sleeved on one side of the welding sliding seat, and a bearing seat is provided between the welding sliding seat and the steel cable reel.

[0014] By adopting the above technical solution, a stable connection between the cable reel and the welding sliding seat is achieved. At the same time, a bearing seat is cleverly set between the welding sliding seat and the cable reel to ensure the smoothness and stability of the cable reel during rotation, which can effectively reduce friction and wear and maintain a smooth operation state.

[0015] Furthermore, the support frame is an overall curved structure for placing the bracket. The support frame limits and clamps the bracket through a quick clamp, and the model of the quick clamp is JY-101-E.

[0016] By adopting the above technical solution, the support frame with a curved structure can provide a more stable and uniform supporting force, ensuring that the bracket will not be deformed or displaced during the welding process.

[0017] Furthermore, a rotating wheel is provided on one side of the cable reel, and a plurality of limiting rings are provided above the rotating wheel and are arranged in an equidistant circle to provide welding point prompts for the bracket.

[0018] By adopting the above technical solution, not only the functionality of the welding device is enriched, but also great convenience is provided for the subsequent welding process. The introduction of the rotating wheel enables the wire rope reel to have better rotation and flexibility during welding.

[0019] In summary, the present invention has the following beneficial effects:

[0020] The utility model uses a lateral adjustment mechanism. First, the output end of the control center control motor drives the screw to rotate, thereby causing the welding sliding seat to slide on the slide rail to achieve precise position adjustment of the cable reels on both sides. At the same time, the operator loosens the movable rod by tightening the fastening bolt, allowing it to slide freely in the fixed rod. After adjusting it into place, the fastening bolt is tightened again to ensure the stability of the support frame. Next, the bracket is placed on the support frame and clamped with a quick clamp to ensure that it does not move during the welding process. At this time, the bracket can be easily inserted into the limit ring. These limit rings provide the bracket with precise welding point prompts. Finally, the welding equipment is used to weld the bracket and the cable reel. During this installation process, the lateral adjustment mechanism and the longitudinal adjustment mechanism adjust the sliding seat and the support frame, avoiding the tedious steps of marking multiple auxiliary lines in the traditional method. Therefore, it not only reduces the work difficulty of the workers, but also improves the work efficiency. This welding device makes the cable reel more convenient and efficient when welding, and the welding quality is effectively guaranteed. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0023] Figure 3 For this utility model Figure 1 A schematic diagram of the structure enlarged in the middle;

[0024] Figure 4 For this utility model Figure 1 Schematic diagram of the structure enlarged at point B.

[0025] In the figure: 1. Welding base; 2. Bracket; 3. Horizontal adjustment mechanism; 301. Motor; 302. Screw rod; 303. Slide rail; 4. Cable reel; 5. Welding sliding seat; 6. Rotating wheel; 7. Limiting ring; 8. Longitudinal adjustment mechanism; 801. Fixed rod; 802. Movable rod; 803. Fastening bolt; 9. Support frame. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0027] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0028] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", and "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be a connection between the internal parts of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0029] The following describes an embodiment of the present invention based on its overall structure.

[0030] Example 1:

[0031] A welding device for a wire rope winder, such as Figures 1-4As shown, it includes a welding base 1, a welding sliding seat 5, and a bracket 2. Both sides of the top of the welding base 1 are provided with a lateral adjustment mechanism 3 for lateral adjustment of the welding sliding seat 5. A longitudinal adjustment mechanism 8 is provided above the welding base 1, and a support frame 9 is fixedly provided on the top of the longitudinal adjustment mechanism 8. The longitudinal adjustment mechanism 8 is used to longitudinally adjust the support frame 9; the lateral adjustment mechanism 3 includes a motor 301, and a screw rod 302 is provided at the output end of the motor 301. The top of the welding base 1 is slidably connected to the welding sliding seat 5 through a slide rail 303. The control center first starts the motor 301, and its output end drives the screw rod 302 to rotate, thereby driving the welding sliding seat 5 to slide on the slide rail 303 until the cable reels 4 on both sides are adjusted to the predetermined appropriate position. At the same time, the operator loosens the fastening bolt 803, and then holds the movable rod 802 to perform longitudinal displacement in the fixed rod 801. When the support frame 9 reaches the predetermined position, the bracket 2 is placed on the support frame 9 and firmly clamped by the quick clamp. Next, similar to the previous operation, by further fine-tuning the position of the support frame 9, ensure that the bracket 2 can be accurately fitted into the limit ring 7 on the rotating wheel 6. These limit rings 7 provide precise positioning guidance for welding, thereby avoiding the tedious steps of marking multiple auxiliary lines in the traditional welding process. Finally, the bracket 2 and the cable reel 4 are welded using welding equipment. Since the entire installation process simplifies the positioning work, it not only reduces the difficulty of the workers' work, but also improves work efficiency.

[0032] See Figure 1 、 Figure 2 、 Figure 4 The welding sliding seat 5 is provided with two groups, and is arranged in a mirror image. The two groups of screw rods 302 respectively penetrate the welding sliding seats 5 on both sides and are threadedly connected to the welding sliding seats 5 to provide lateral position adjustment for the welding sliding seat 5, ensuring that the wire rope reels 4 on both sides can be symmetrically and independently adjusted in position. Each group of welding sliding seats 5 is equipped with a screw rod 302, which penetrates the welding sliding seat 5 and forms a threaded connection therewith. At the same time, it provides a stable and precise lateral position adjustment function for the welding sliding seat 5. When the motor 301 is started, its output end drives the screw rod 302 to rotate. Due to the threaded fit between the screw rod 302 and the welding sliding seat 5, the welding sliding seat 5 can slide on the slide rail 303 along the axial direction of the screw rod 302. By controlling the direction and speed of the motor 301, the lateral position of the welding sliding seat 5 can be accurately adjusted, thereby achieving precise control of the spacing between the wire rope reels 4.

[0033] Example 2:

[0034] See Figure 1 、 Figure 2The longitudinal adjustment mechanism 8 includes a fixed rod 801, and a movable rod 802 is sleeved inside the fixed rod 801. The fixed rod 801 limits the movable rod 802 by a fastening bolt 803. The fixed rod 801 serves as the supporting base of the entire mechanism, and a movable rod 802 is sleeved inside it, allowing the movable rod 802 to perform longitudinal displacement inside the fixed rod 801. At the same time, the introduction of the fastening bolt 803 provides a stable limiting function for the movable rod 802. When the longitudinal position of the support frame 9 needs to be adjusted, the worker only needs to loosen the fastening bolt 803 so that the movable rod 802 can slide freely inside the fixed rod 801. When the movable rod 802 moves to the predetermined position, the fastening bolt 803 is tightened again to firmly lock the movable rod 802 in the fixed rod 801, thereby ensuring the stability of the support frame 9, which not only simplifies the adjustment process of the longitudinal position, but also improves the accuracy and stability of the adjustment.

[0035] See Figure 1 、 Figure 2 The fixing rod 801 is located above the welding base 1 and between the two sets of welding sliding seats 5, and is used to provide structural stability for the support frame 9. It not only optimizes the structure of the entire welding device, but also provides key structural stability for the support frame 9. At the same time, the fixing rod 801 is the main component of the longitudinal adjustment mechanism 8, and its position and structure have been carefully considered. Since it is located above the welding base 1, the fixing rod 801 can effectively connect the support frame 9 to the welding base 1 to form a stable support system, which not only enhances the overall rigidity of the welding device, but also ensures that the support frame 9 can remain stable during the welding process and will not be deformed or displaced due to external forces or stress generated by welding.

[0036] See Figure 1 、 Figure 2 A cable reel 4 is sleeved on one side of the welding sliding seat 5, and a bearing seat is provided between the welding sliding seat 5 and the cable reel 4, which realizes a stable connection between the cable reel 4 and the welding sliding seat 5. At the same time, a bearing seat is cleverly provided between the welding sliding seat 5 and the cable reel 4 to ensure the smoothness and stability of the cable reel 4 during rotation, which can effectively reduce friction and wear and maintain a stable operating state. At the same time, the bearing seat also improves the connection strength between the welding sliding seat 5 and the cable reel 4. Since the bearing seat can withstand large radial and axial loads, it can effectively transfer the force exerted on the cable reel 4 to the welding sliding seat 5 without causing connection failure or deformation due to excessive load.

[0037] See Figure 1 、 Figure 2 、 Figure 3The support frame 9 is an overall curved structure and is used to place the bracket 2. The support frame 9 limits and clamps the bracket 2 through a quick clamp, and the model of the quick clamp is JY-101-E. The curved structure of the support frame 9 can provide a more stable and uniform supporting force, ensuring that the bracket 2 will not be deformed or displaced during the welding process. At the same time, the support frame 9 also limits and clamps the bracket 2 through a quick clamp, further enhancing the stability of the bracket 2. The model of this quick clamp is JY-101-E, which has the advantages of easy operation, strong clamping force, and accurate positioning. During the welding process, workers only need to simply operate the quick clamp to achieve rapid clamping and positioning of the bracket 2 without spending too much time and energy. This not only improves the welding efficiency, but also ensures the stability and consistency of the welding quality.

[0038] See Figure 1 、 Figure 2 A rotating wheel 6 is provided on one side of the cable reel 4, and a plurality of limiting rings 7 are provided above the rotating wheel 6, and are arranged in an equidistant circle, which is used to provide welding point prompts for the bracket 2, which not only enriches the functionality of the welding device, but also provides great convenience for the subsequent welding process. The introduction of the rotating wheel 6 enables the cable reel 4 to have better rotation and flexibility during welding. At the same time, a plurality of limiting rings 7 are provided above the rotating wheel 6, and these limiting rings are arranged in an equidistant circle, which provides accurate point prompts for the welding of the bracket 2. In the traditional welding process, workers often need to determine the welding position based on experience and marked auxiliary lines, which is not only cumbersome but also prone to errors. The limiting ring 7 completely avoids this problem. It enables the bracket 2 to be accurately fitted into the limiting ring, thereby ensuring the accuracy and consistency of the welding position.

[0039] The implementation principle of the present invention is as follows: first, both sets of wire rope reels 4 are sleeved on the welding sliding seats 5 on both sides, and then the output end of the control center control motor 301 drives the screw rod 302 to rotate, so that the welding sliding seat 5 is displaced, and the welding sliding seat 5 slides on the slide rail 303 until the wire rope reels 4 on both sides are adjusted to the appropriate position, and then the fastening bolts 803 are screwed to loosen the fastening bolts 803. After that, the operator holds the movable rod 802 and makes the movable rod 802 displace in the fixed rod 801. When it is displaced to a certain position, the bracket 2 is placed. On the support frame 9, it is clamped with a quick clamp. Similar to the above operation, the support frame 9 is moved to a certain position of the bracket 2. Then, the bracket 2 is inserted into the limit ring 7 and then welded with welding equipment. During this installation process, the horizontal adjustment mechanism 3 and the longitudinal adjustment mechanism 8 adjust the sliding seat 5 and the support frame 9, which avoids the workers from marking multiple auxiliary lines when welding, so that the bracket 2 can be accurately welded to the cable reel 4, reducing the difficulty of the workers' work and improving the work efficiency, so that the cable reel can be more convenient when welding.

[0040] Parts not involved in the present invention are the same as those in the prior art or can be implemented by using the prior art, and will not be described in detail here.

[0041] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not limitations on the present invention. The specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and purpose of the present invention, but as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. A welding device for a wire rope reel, characterized in that: The invention comprises a welding base (1), a welding sliding seat (5), and a bracket (2); both sides of the top of the welding base (1) are provided with a transverse adjustment mechanism (3) for transversely adjusting the welding sliding seat (5); a longitudinal adjustment mechanism (8) is provided above the welding base (1); a support frame (9) is fixedly provided on the top of the longitudinal adjustment mechanism (8); the longitudinal adjustment mechanism (8) is used to longitudinally adjust the support frame (9); the transverse adjustment mechanism (3) comprises a motor (301); a screw rod (302) is provided at the output end of the motor (301); and the top of the welding base (1) is slidably connected to the welding sliding seat (5) via a slide rail (303).

2. The welding device for a wire rope reel according to claim 1, characterized in that: The welding sliding seats (5) are provided in two groups and are arranged in a mirror image. The two groups of screw rods (302) respectively penetrate the welding sliding seats (5) on both sides and are threadedly connected to the welding sliding seats (5) to provide lateral position adjustment for the welding sliding seats (5).

3. The welding device for a wire rope reel according to claim 1, characterized in that: The longitudinal adjustment mechanism (8) comprises a fixed rod (801), a movable rod (802) is sleeved inside the fixed rod (801), and the fixed rod (801) limits the movable rod (802) by fastening bolts (803).

4. The welding device for a wire rope reel according to claim 3, characterized in that: The fixing rod (801) is located above the welding base (1) and between the two sets of welding sliding seats (5), and is used to provide structural stability for the support frame (9).

5. The welding device for a wire rope reel according to claim 1, characterized in that: A steel cable reel (4) is sleeved on one side of the welding sliding seat (5), and a bearing seat is provided between the welding sliding seat (5) and the steel cable reel (4).

6. The welding device for a wire rope reel according to claim 1, characterized in that: The support frame (9) is an overall curved arc-shaped structure and is used to place the bracket (2). The support frame (9) performs position-limiting clamping on the bracket (2) through a quick clamp, and the model of the quick clamp is JY-101-E.

7. The welding device for a wire rope reel according to claim 5, characterized in that: A rotating wheel (6) is provided on one side of the cable reel (4), and a plurality of limiting rings (7) are provided above the rotating wheel (6) and are arranged in an equidistant circular pattern for providing welding point prompts for the bracket (2).

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