Dustproof device for concrete batching plant

Abstract

The utility model relates to the technical field of batching machines, and discloses a dust-proof device for a concrete batching machine, the dust-proof device comprises a supporting frame, a plurality of linearly-arranged stock bins are placed at the top end of the supporting frame, the bottom end of each stock bin fixedly communicates with a discharging pipe, the bottom end of each discharging pipe fixedly communicates with a corrugated pipe, and the bottom end of each corrugated pipe fixedly communicates with a discharging pipe; the bottom end of each corrugated pipe is fixedly connected with a sealing disc, a weight sensor is installed between the left side face of each stock bin and the supporting frame, the bottom of the supporting frame is fixedly connected with a bottom plate, and the upper surface of the bottom plate makes contact with a moving block. According to the dustproof device for the concrete batching plant, a corrugated pipe and a sealing disc are arranged at the bottom of each discharging pipe, complete sealing of a discharging opening is achieved, direct diffusion of dust in the discharging process is effectively prevented, meanwhile, an electric push rod is matched to drive a cover plate to make close contact with a mixing tank, the sealing effect is further enhanced, and the service life of the mixing tank is prolonged. Dust is prevented from leaking from the two sides or the bottom of the device, and the dustproof performance is remarkably improved.

Description

Technical Field

[0001] The present application relates to the technical field of batching machines, and in particular to a dust prevention device for a concrete batching machine. Background Art

[0002] Concrete, abbreviated as concrete, is a general term for engineering composite materials in which aggregates are bonded into a whole by cementitious materials. Usually, multiple raw materials are mixed with water in a certain proportion to form concrete. It is widely used in civil engineering. Before mixing and stirring, the raw materials need to be measured and batched through a batching device to ensure the accuracy of the concrete production ratio.

[0003] The existing patent (publication number: CN220840913U) discloses a concrete batching machine with automatic metering, including a frame, a plurality of weighing hoppers are arranged on the frame, and pressure plates are symmetrically arranged on both sides of the plurality of weighing hoppers, a weighing sensor is arranged between the pressure plate and the frame, a discharge barrel is arranged at the bottom of the weighing hopper, a feeding conveyor is arranged at the bottom of the discharge barrel, the bottom end of the discharge barrel is arranged inside the dustproof component, and the dustproof component is arranged on the upper part of the feeding conveyor. The utility model provides a weighing sensor between both sides of the weighing hopper and the frame, and utilizes the weighing sensor to realize the function of automatic metering and batching of concrete raw materials, thereby improving the automated use of the device and improving production efficiency and accuracy; by arranging the feeding conveyor and the discharge barrel in the dustproof component, the diffusion of dust is reduced during the unloading and conveying of the raw materials in the weighing hopper, the dust pollution is reduced, and the environment and the health and safety of the workers are protected.

[0004] The above-mentioned device reduces the diffusion of dust and reduces dust pollution during the discharge and transportation of raw materials in the weighing hopper by arranging the feeding conveyor belt and the discharge barrel in the dust-proof component. However, when the material is discharged, the dust-proof box forms a channel and the dust gas will diffuse from both sides of the dust-proof box, resulting in its dust-proof effect being less than ideal. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the present application provides a dust prevention device for a concrete batching machine, which has the advantages of good dust prevention effect and solves the problems raised in the background technology.

[0006] To achieve the above objectives, the present application provides the following technical solution: a dust prevention device for a concrete batching machine, comprising a support frame, a plurality of linearly arranged silos placed on the top of the support frame, the bottom end of each silo being fixedly connected to a discharge pipe, the bottom end of each discharge pipe being fixedly connected to a bellows, and the bottom end of each bellows being fixedly connected to a sealing disk;

[0007] A weight sensor is installed between the left side of each silo and the support frame, the bottom of the support frame is fixedly connected to a bottom plate, the upper surface of the bottom plate contacts a moving block, the top of the moving block is fixedly connected to a moving frame, the upper surface of the moving frame is fixedly connected to a mixing tank, a stirring shaft is rotatably connected between the inner bottom wall of the mixing tank and the moving frame, and a plurality of stirring blades are fixedly connected to the outer surface of the stirring shaft

[0008] Through the above scheme, by arranging a bellows and a sealing disk at the bottom of each discharge pipe, the blanking port is completely sealed, effectively preventing the direct diffusion of dust during the blanking process. At the same time, the electric push rod drives the cover plate to be in close contact with the mixing tank, further enhancing the sealing effect and ensuring that dust will not leak from the sides or bottom of the device, significantly improving the dustproof performance. The weight sensor, electric valve, electric push rod, first motor, second motor and other automation components are centrally controlled by the control host. This design not only improves the batching accuracy and production efficiency, but also makes the entire batching and mixing process more intelligent and convenient, reduces manual intervention, and reduces the difficulty and labor intensity of operation. The silo wall vibrator installed outside the silo can effectively prevent the material from being blocked in the discharge pipe, ensuring the smooth progress of batching. At the same time, the design of the stirring shaft and stirring blades in the mixing tank ensures that the concrete raw materials are fully and evenly stirred during the mixing process, thereby improving the quality of the concrete.

[0009] Furthermore, a silo wall vibrator is installed on the outer surface of each silo.

[0010] Through the above solution, by providing the silo wall vibrator, the vibration purpose of the silo can be achieved, and the blockage of the discharge pipe can be effectively avoided.

[0011] Furthermore, an electric valve is installed at the middle end of each discharge pipe.

[0012] Through the above solution, the purpose of closing the discharge pipe can be achieved by setting the electric valve.

[0013] Furthermore, the outer surface of each discharge pipe is fixedly connected to two power blocks, an electric push rod is installed inside each power block, and the output end of each electric push rod is fixedly connected to the cover plate adjacent to it.

[0014] Through the above solution, by setting the electric push rod, the purpose of driving the cover plate to move downward and contact the mixing tank can be achieved.

[0015] Furthermore, two shaft seats are fixedly connected to the upper surface of the base plate, a threaded rod is rotatably connected between the two shaft seats, and the moving block is threadedly connected to the threaded rod.

[0016] Through the above solution and the provision of the threaded rod, the purpose of moving the moving block can be achieved.

[0017] Furthermore, a first motor is installed on the inner bottom wall of the movable frame, and an output end of the first motor is fixedly connected to the bottom end of the stirring shaft.

[0018] Through the above solution, by setting the first motor, it is possible to provide power for the rotation of the stirring shaft.

[0019] Furthermore, a second motor is installed on the left side of the base plate, and the output end of the second motor is fixedly connected to the left end of the threaded rod.

[0020] Through the above solution, by setting the second motor, it is possible to provide power for the rotation of the threaded rod.

[0021] Furthermore, a control host is installed on the right end of the upper surface of the base plate, and the electric valve, the warehouse wall vibrator, the first motor, the second motor, the weight sensor and the electric push rod are all electrically connected to the control host.

[0022] Through the above solution, the purpose of controlling the electrical components can be achieved by controlling the settings of the host.

[0023] Compared with the existing technology, the technical solution of this application has the following beneficial effects:

[0024] The dust-proof device for a concrete batching machine realizes complete sealing of the discharge port by arranging a bellows and a sealing disk at the bottom of each discharge pipe, effectively preventing the direct diffusion of dust during the discharge process. At the same time, the electric push rod drives the cover plate to be in close contact with the mixing tank, further enhancing the sealing effect and ensuring that dust will not leak from the sides or bottom of the device, significantly improving the dust-proof performance. The device uses a variety of automation components such as weight sensors, electric valves, electric push rods, first motors, and second motors, and is centrally controlled by the control host. This design not only improves the batching accuracy and production efficiency, but also makes the entire batching and mixing process more intelligent and convenient, reduces manual intervention, and reduces the difficulty of operation and labor intensity. The silo wall vibrator installed outside the silo can effectively prevent the material from being blocked in the discharge pipe, ensuring the smooth progress of batching. At the same time, the design of the stirring shaft and stirring blades in the mixing tank ensures that the concrete raw materials are fully and evenly stirred during the mixing process, thereby improving the quality of the concrete. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 A three-dimensional diagram of the overall structure of this application Figure 1 ;

[0026] Figure 2 This is a cross-sectional view of the overall structure of this application;

[0027] Figure 3 This is the structural diagram of the support frame for this application;

[0028] Figure 4 This is the front view of the overall structure of this application.

[0029] In the picture:

[0030] 1. Support frame; 2. Silo; 3. Discharge pipe; 4. Bellows; 5. Sealing disk; 6. Weight sensor; 7. Bottom plate; 8. Moving block; 9. Moving frame; 10. Mixing tank; 11. Stirring shaft; 12. Stirring blade; 13. Silo wall vibrator; 14. Electric valve; 15. Power block; 16. Electric push rod; 17. Shaft seat; 18. Threaded rod; 19. First motor; 20. Second motor; 21. Control host. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0032] See also Figure 1 、 Figure 3 and Figure 4 In this embodiment, a dust-proof device for a concrete batching machine includes a support frame 1. A plurality of linearly arranged silos 2 are placed on the top of the support frame 1. The bottom end of each silo 2 is fixedly connected to a discharge pipe 3, and the bottom end of each discharge pipe 3 is fixedly connected to a bellows 4. The bottom end of each bellows 4 is fixedly connected to a sealing disk 5. A silo wall vibrator 13 is installed on the outer surface of each silo 2. Through the arrangement of the silo wall vibrator 13, the vibration purpose of the silo 2 can be achieved, and the blockage of the discharge pipe 3 can be effectively avoided.

[0033] See also Figure 1 、 Figure 2 and Figure 3 An electric valve 14 is installed at the middle end of each discharge pipe 3. Through the setting of the electric valve 14, the purpose of closing the discharge pipe 3 can be achieved. The outer surface of each discharge pipe 3 is fixedly connected to two power blocks 15. An electric push rod 16 is installed inside each power block 15. The output end of each electric push rod 16 is fixedly connected to the cover plate close to it. Through the setting of the electric push rod 16, the purpose of driving the cover plate to move downward and contact the mixing tank 10 can be achieved.

[0034] See also Figure 1 、 Figure 2 and Figure 3A weight sensor 6 is installed between the left side of each silo 2 and the support frame 1. Through the setting of the weight sensor 6, the purpose of monitoring the weight of the material inside the silo 2 can be achieved. The bottom of the support frame 1 is fixedly connected with a base plate 7, and the upper surface of the base plate 7 contacts a moving block 8. The top of the moving block 8 is fixedly connected with a moving frame 9. The upper surface of the base plate 7 is fixedly connected with two shaft seats 17, and a threaded rod 18 is rotatably connected between the two shaft seats 17. The moving block 8 is threadedly connected to the threaded rod 18. Through the setting of the threaded rod 18, the purpose of moving the moving block 8 can be achieved. The upper surface of the moving frame 9 is fixedly connected with a mixing tank 10, and a stirring shaft 11 is rotatably connected between the inner bottom wall of the mixing tank 10 and the moving frame 9. The outer surface of the stirring shaft 11 is fixedly connected with a plurality of stirring blades 12.

[0035] See also Figure 1 、 Figure 2 and Figure 3 A first motor 19 is installed on the inner bottom wall of the movable frame 9, and the output end of the first motor 19 is fixedly connected to the bottom end of the stirring shaft 11. Through the setting of the first motor 19, the rotation of the stirring shaft 11 can be powered. A second motor 20 is installed on the left side of the bottom plate 7, and the output end of the second motor 20 is fixedly connected to the left end of the threaded rod 18. Through the setting of the second motor 20, the rotation of the threaded rod 18 can be powered. A control host 21 is installed on the right end of the upper surface of the bottom plate 7. The electric valve 14, the warehouse wall vibrator 13, the first motor 19, the second motor 20, the weight sensor 6 and the electric push rod 16 are all electrically connected to the control host 21. Through the setting of the control host 21, the purpose of controlling the electrical components can be achieved.

[0036] In this embodiment, a dust prevention device for a concrete batching machine is provided. By providing a bellows 4 and a sealing disk 5 at the bottom of each discharge pipe 3, a complete seal of the discharge port is achieved, effectively preventing the direct diffusion of dust during the discharge process. At the same time, the electric push rod 16 drives the cover plate to close contact with the mixing tank 10, further enhancing the sealing effect, ensuring that dust does not leak from the sides or bottom of the device, and significantly improving the dust prevention performance. The weight sensor 6, electric valve 14, electric push rod 16, first motor 19, second motor 20 and other automated components are centrally controlled by the control host 21. This design not only improves batching accuracy and production efficiency, but also makes the entire batching and mixing process more intelligent and convenient, reduces manual intervention, and reduces operational difficulty and labor intensity. The silo wall vibrator 13 installed outside the silo 2 can effectively prevent material from clogging in the discharge pipe 3, ensuring smooth batching. At the same time, the design of the stirring shaft 11 and stirring blades 12 in the mixing tank 10 ensures that the concrete raw materials are fully and evenly mixed during the mixing process, thereby improving the quality of the concrete.

[0037] The working principle of the above embodiment is: the control host 21 starts the second motor 20 to drive the threaded rod 18 to rotate as needed, and drives the moving block 8 and the moving frame 9 to move along the bottom plate 7, so that the mixing tank 10 is located below the discharge pipe 3 that needs to be dosed. The control host 21 starts the electric push rod 16 to push the cover plate downward until it is in close contact with the mixing tank 10, forming a further seal to ensure that dust does not leak from the sides or bottom of the device. When the batching starts, the control host 21 controls the electric valve 14 under each silo 2 to open in turn according to the preset ratio, allowing the material to pass through the discharge pipe 3 into the bellows 4, and is sealed at the bottom by the sealing disk 5 to prevent dust from leaking. At the same time, the silo wall vibrator 13 outside the silo 2 is started to prevent the material from being blocked in the discharge pipe 3. The material falls smoothly into the mixing tank 10 through the bellows 4. The above process is repeated until all the raw materials are added to the mixing tank 10 according to the proportion. After the ingredients are mixed, the control host 21 starts the first motor 19 to drive the stirring shaft 11 and the stirring blade 12 to rotate in the mixing tank 10 to fully and evenly mix the concrete raw materials to improve the quality of the concrete. During the whole process, the control host 21 monitors the data of each weight sensor 6 in real time to ensure the accuracy of the ingredients. Through automatic control, manual intervention is reduced, and production efficiency and dust prevention performance are improved.

[0038] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0039] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A dust prevention device for a concrete batching machine, comprising a support frame (1), characterized in that: A plurality of linearly arranged silos (2) are placed on the top of the support frame (1), the bottom end of each silo (2) is fixedly connected to a discharge pipe (3), the bottom end of each discharge pipe (3) is fixedly connected to a bellows (4), and the bottom end of each bellows (4) is fixedly connected to a sealing disk (5); A weight sensor (6) is installed between the left side of each silo (2) and the support frame (1), the bottom of the support frame (1) is fixedly connected to a bottom plate (7), the upper surface of the bottom plate (7) contacts a moving block (8), the top of the moving block (8) is fixedly connected to a moving frame (9), the upper surface of the moving frame (9) is fixedly connected to a mixing tank (10), a stirring shaft (11) is rotatably connected between the inner bottom wall of the mixing tank (10) and the moving frame (9), and a plurality of stirring blades (12) are fixedly connected to the outer surface of the stirring shaft (11).

2. The dust-proof device for a concrete batching machine according to claim 1, characterized in that: A silo wall vibrator (13) is installed on the outer surface of each silo (2).

3. The dust-proof device for a concrete batching machine according to claim 1, characterized in that: An electric valve (14) is installed at the middle end of each discharge pipe (3).

4. The dust-proof device for a concrete batching machine according to claim 1, characterized in that: The outer surface of each discharge pipe (3) is fixedly connected to two power blocks (15), an electric push rod (16) is installed inside each power block (15), and the output end of each electric push rod (16) is fixedly connected to the cover plate adjacent to it.

5. The dustproof device for a concrete batching machine according to claim 1, characterized in that: Two shaft seats (17) are fixedly connected to the upper surface of the base plate (7), a threaded rod (18) is rotatably connected between the two shaft seats (17), and the moving block (8) is threadedly connected to the threaded rod (18).

6. The dust-proof device for a concrete batching machine according to claim 1, characterized in that: A first motor (19) is installed on the inner bottom wall of the movable frame (9), and an output end of the first motor (19) is fixedly connected to the bottom end of the stirring shaft (11).

7. The dust-proof device for a concrete batching machine according to claim 1, characterized in that: A second motor (20) is installed on the left side of the base plate (7), and the output end of the second motor (20) is fixedly connected to the left end of the threaded rod (18).

8. The dust-proof device for a concrete batching machine according to claim 1, characterized in that: A control host (21) is installed at the right end of the upper surface of the base plate (7), and the electric valve (14), the warehouse wall vibrator (13), the first motor (19), the second motor (20), the weight sensor (6) and the electric push rod (16) are all electrically connected to the control host (21).

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