Automatic bottle cap screwing equipment

By designing automated equipment to achieve automatic tightening of suction bottle caps, the problems of low manual operation efficiency and inconsistent force are solved, and production efficiency and product quality are improved.

CN223342385UActive Publication Date: 2025-09-16BAOJI DEL MEDICAL EQUIP MFG
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Patent Information

Application Number
CN202422687465.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-09-16
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

The installation of the bottle cap of the existing suction bottle relies on manual operation, which is inefficient and difficult to ensure the consistency of the tightening force, affecting product quality.

Method used

An automated equipment is designed, which includes a cabinet, a detection rotary seat, a feeding slide rail, a capping mechanism and other components. The servo motor is used to accurately control the tightening force of the bottle cap to achieve automated capping.

Benefits of technology

It improves production efficiency, reduces labor costs, ensures that the cap of each suction bottle is tightened in a consistent state, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223342385U_ABST
Patent Text Reader

Abstract

The utility model provides automatic equipment for unscrewing bottle caps. The automatic equipment comprises a cabinet; and the detection rotating base is fixedly installed at one end of the top of the machine cabinet, and a feeding sliding rail is fixedly installed on the front face of the detection rotating base. According to the automatic bottle cap screwing equipment, through cooperative work of the automatic feeding sliding rail, the feeding assembly, the cap screwing mechanism, the discharging disc and the like, when the automatic bottle cap screwing equipment is used, sputum suction bottles are clamped and moved to the upper portion of the cap screwing mechanism through the feeding assembly; then servo motors on the upper cap and upper cap assembly and the upper cap and lower cap assembly drive bottle caps clamped on chucks to be automatically tightened on sputum suction bottles, traditional manual operation is replaced, time and labor cost needed for installing the bottle caps are greatly reduced, production efficiency is improved, the tightening force of the bottle caps can be accurately controlled, and the labor intensity of workers is reduced. And the bottle cap of each sputum suction bottle is in a consistent tightening state, so that the product quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of medical equipment processing, in particular to an automatic device for screwing bottle caps. Background Art

[0002] In the healthcare field, sputum suctioning is a common and crucial task. The accumulation of sputum in the respiratory tract can lead to serious consequences such as difficulty breathing and suffocation. This is especially true for patients who are unable to cough up sputum, such as critically ill patients, those in coma, and those with respiratory diseases. Suctioning is a critical measure to maintain vital signs and ensure airway patency.

[0003] During the sputum suction operation, a sputum suction bottle is required to collect the sucked sputum. In order to facilitate subsequent connection with other equipment, sealing caps are installed at both ends of the sputum suction bottle in the prior art.

[0004] As a container for storing sputum, the tightness of the suction bottle cap is directly related to the safe storage and transportation of sputum. However, the installation of the suction bottle cap mostly relies on manual operation. Manual tightening of the bottle cap is not only inefficient, but also difficult to ensure the consistency of the tightening force, which reduces product quality.

[0005] Therefore, it is necessary to provide a bottle cap screwing automation equipment to solve the above-mentioned technical problems. Utility Model Content

[0006] The utility model provides an automated bottle cap screwing device, which solves the problem that manual cap screwing is inefficient and difficult to ensure consistency of tightening force, thereby reducing product quality.

[0007] In order to solve the above technical problems, the present invention provides an automated bottle cap screwing device, comprising:

[0008] Cabinets;

[0009] A detection rotating seat, the detection rotating seat is fixedly installed at one end of the top of the cabinet, and a loading slide rail is fixedly installed on the front of the detection rotating seat;

[0010] A support frame, the support frame is fixedly installed on the top of the cabinet, and a feeding mechanism is provided on the inner side of the support frame;

[0011] The cover screwing mechanism is fixedly installed on the top of the cabinet, and the top of the cover screwing mechanism is respectively provided with an upper cover assembly and an upper and lower cover assemblies.

[0012] Preferably, a storage frame is fixedly installed on the side of the loading slide rail.

[0013] Preferably, the upper cover assembly and the upper and lower cover assemblies are arranged relative to each other, and the feeding mechanism is respectively arranged on the top of the detection rotating seat and the capping mechanism.

[0014] Preferably, a feed tray is fixedly mounted on the inner side of the support frame, and the feed tray is arranged at the other end of the top of the cabinet.

[0015] Preferably, a groove is provided at the bottom of the inner side surface of the loading slide rail, and an induction sensor is fixedly mounted on the inner side surface of the groove.

[0016] Preferably, a side panel is fixedly installed on the front of the loading slide rail, and pneumatic telescopic rods are fixedly installed inside both ends of the side panels. A spring telescopic rod is fixedly installed on the movable end of the pneumatic telescopic rod, and a push plate is fixedly installed on one end of the spring telescopic rod.

[0017] Preferably, the bottom of the push plate is in contact with the inner side of the loading slide rail.

[0018] Compared with the related art, the automatic bottle cap screwing equipment provided by the present invention has the following beneficial effects:

[0019] The utility model provides an automated bottle cap screwing device, which cooperates with an automated feeding slide rail, a feeding assembly, a cap screwing mechanism and a feeding tray. When in use, the feeding assembly clamps the sputum suction bottle and moves it to the top of the cap screwing mechanism, and then the servo motors on the upper cover assembly and the upper and lower cover assemblies drive the bottle cap clamped on the clamp to automatically tighten it on the sputum suction bottle, replacing the traditional manual operation, greatly reducing the time and labor costs required for installing the bottle cap, improving production efficiency, and being able to accurately control the tightening force of the bottle cap, so that the bottle cap of each sputum suction bottle reaches a consistent tightening state, thereby improving product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a structural schematic diagram of a first embodiment of an automated bottle cap tightening device provided by the present utility model;

[0021] Figure 2 for Figure 1 The front structure diagram shown;

[0022] Figure 3 for Figure 1 The schematic diagram of the top view structure shown;

[0023] Figure 4 for Figure 1 The side structure diagram shown;

[0024] Figure 5 This is a structural schematic diagram of a second embodiment of an automated bottle cap tightening device provided by the present utility model.

[0025] Numbers in the figure: 1. Feeding slide rail, 2. Detection rotating seat, 3. Upper cover assembly, 4. Upper and lower cover assembly, 5. Cover screwing mechanism, 6. Feeding tray, 7. Cabinet, 8. Support frame, 9. Feeding mechanism, 10. Storage frame, 11. Groove, 12. Induction sensor, 13. Side panel, 14. Pneumatic telescopic rod, 15. Spring telescopic rod, 16. Push plate. DETAILED DESCRIPTION

[0026] The present invention will be further described below with reference to the accompanying drawings and implementation examples.

[0027] First embodiment

[0028] Please refer to Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 ,in, Figure 1 This is a structural schematic diagram of a first embodiment of an automated bottle cap tightening device provided by the present utility model; Figure 2 for Figure 1 The front structure diagram shown; Figure 3 for Figure 1 The schematic diagram of the top view structure shown; Figure 4 for Figure 1 The side structure diagram shown is a bottle cap screwing automation device, comprising: a cabinet 7;

[0029] A detection rotating seat 2 is fixedly mounted on one end of the top of the cabinet 7, and a loading slide rail 1 is fixedly mounted on the front of the detection rotating seat 2;

[0030] A support frame 8, the support frame 8 is fixedly mounted on the top of the cabinet 7, and a feeding mechanism 9 is provided on the inner side of the support frame 8;

[0031] The cover screwing mechanism 5 is fixedly installed on the top of the cabinet 7. The top of the cover screwing mechanism 5 is respectively provided with an upper cover assembly 3 and an upper and lower cover assembly 4.

[0032] A storage frame 10 is fixedly mounted on the side of the loading slide rail 1 .

[0033] The upper cover assembly 3 and the upper and lower cover assemblies 4 are arranged opposite to each other, and the feeding mechanism 9 is respectively arranged on the top of the detection rotating seat 2 and the capping mechanism 5.

[0034] A material removal tray 6 is fixedly mounted on the inner side of the support frame 8 , and the material removal tray 6 is arranged at the other end of the top of the cabinet 7 .

[0035] When in use, the sputum suction bottle that needs to be screwed on the bottle cap can be placed on the inner side of the storage frame 10, which makes it convenient for staff to take it;

[0036] A photoelectric component is provided on the detection rotating seat 2 for detecting the front and back of the sputum suction bottle and adjusting the sputum suction bottle to the appropriate direction;

[0037] There are two feeding components 9, which are used for feeding the sputum suction bottle and the bottle cap respectively.

[0038] The working principle of the automatic bottle cap screwing equipment provided by the utility model is as follows:

[0039] When in use, the suction bottle is manually placed on the inner side of the loading slide rail 1 (the suction bottle is not divided into front and back). At this time, the suction bottle is guided by the loading slide rail 1 to slide to the top of the detection rotating seat 2. At this time, the photoelectric component on the detection rotating seat 2 detects the front and back of the suction bottle, and the rotation direction is adjusted to the same state. Then, the suction bottle is clamped by the loading component 9 and moved to the top of the capping mechanism 5. The suction bottle is clamped and limited by the clamping component on the capping mechanism 5, and then the lid is sent to the servo motor chuck of the upper cover component 3 and the upper and lower cover components 4 through another loading component 9. The servo motor screws the lid to both ends of the suction bottle. The servo torque can be set separately on the touch screen, and the torque value is displayed, so that the lids at both ends of the suction bottle are installed, and the suction bottles with the caps screwed on are unloaded through the unloading tray 6.

[0040] Compared with the related art, the automatic bottle cap screwing equipment provided by the present invention has the following beneficial effects:

[0041] Through the coordinated work of the automated loading slide 1, loading assembly 9, capping mechanism 5 and unloading tray 6, when in use, the loading assembly 9 clamps and moves the suction bottle to the top of the capping mechanism 5, and then the servo motors on the upper cap assembly 3 and the upper and lower cap assemblies 4 drive the bottle cap clamped on the chuck to automatically tighten it on the suction bottle, replacing the traditional manual operation, greatly reducing the time and labor costs required for installing the bottle cap, improving production efficiency, and being able to accurately control the tightening force of the bottle cap, so that the bottle cap of each suction bottle reaches a consistent tightening state, thereby improving product quality.

[0042] Second embodiment

[0043] Please refer to Figure 5 Based on the bottle cap screwing automation equipment provided in the first embodiment of the present application, the second embodiment of the present application provides another bottle cap screwing automation equipment. The second embodiment is only a preferred embodiment of the first embodiment, and the implementation of the second embodiment will not affect the independent implementation of the first embodiment.

[0044] Specifically, the difference of the bottle cap screwing automated equipment provided in the second embodiment of the present application is that, in the bottle cap screwing automated equipment, a groove 11 is provided at the bottom of the inner side of the loading slide rail 1, and an induction sensor 12 is fixedly installed on the inner side of the groove 11.

[0045] A side plate 13 is fixedly installed on the front of the loading slide rail 1, and a pneumatic telescopic rod 14 is fixedly installed inside both ends of the side plate 13. A spring telescopic rod 15 is fixedly installed on the movable end of the pneumatic telescopic rod 14, and a push plate 16 is fixedly installed on one end of the spring telescopic rod 15.

[0046] The bottom of the pushing plate 16 is in contact with the inner side of the loading slide rail 1 .

[0047] The arrangement of the spring telescopic rod 15 can prevent the pushing plate 16 from squeezing the sputum suction bottle due to excessive feeding, thereby preventing the sputum suction bottle from being damaged.

[0048] The working principle of the automatic bottle cap screwing equipment provided by the utility model is as follows:

[0049] When in use, the user places the suction bottle on the top of the loading slide 1 and blocks the sensing sensor 12. At this time, when the top of the sensing sensor 12 senses an object, the pneumatic telescopic rod 14 extends, driving the spring telescopic rod 15 and the push plate 16 to move, so that the push plate 16 moves on the inner side of the loading slide 1, pushing the suction bottle, so that the suction bottle at one end of the loading slide 1 moves to the top of the detection rotating seat 2, and then is clamped and transferred through the loading assembly 9. After that, the user places a new suction bottle on the loading slide 1 again, and then controls the pneumatic telescopic rod 14 through the sensing sensor 12 to push the newly loaded suction bottle again, so that the suction bottle at one end of the loading slide 1 moves to the top of the detection rotating seat 2 again.

[0050] Compared with the related art, the automatic bottle cap screwing equipment provided by the present invention has the following beneficial effects:

[0051] Through the cooperation of structures such as the induction sensor 12, the side plate 13, the pneumatic telescopic rod 14, the spring telescopic rod 15 and the pushing plate 16, when in use, the induction sensor 12 senses the suction bottle, and then the pneumatic telescopic rod 14 automatically pushes the suction bottle to be loaded through the pushing plate 16. In this way, there is no need for the staff to manually operate and push the suction bottle, which reduces the staff's operating steps and increases work efficiency.

[0052] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An automated bottle cap screwing device, characterized in that: include: Cabinets; A detection rotating seat, the detection rotating seat is fixedly installed at one end of the top of the cabinet, and a loading slide rail is fixedly installed on the front of the detection rotating seat; A support frame, the support frame is fixedly installed on the top of the cabinet, and a feeding mechanism is provided on the inner side of the support frame; The cover screwing mechanism is fixedly installed on the top of the cabinet, and the top of the cover screwing mechanism is respectively provided with an upper cover assembly and an upper and lower cover assemblies.

2. The automatic bottle cap screwing equipment according to claim 1, characterized in that: A material storage frame is fixedly installed on the side of the feeding slide rail.

3. The automatic bottle cap screwing equipment according to claim 1, characterized in that: The upper cover assembly and the upper and lower cover assemblies are arranged opposite to each other, and the feeding mechanism is respectively arranged on the top of the detection rotating seat and the top of the capping mechanism.

4. The automatic bottle cap screwing equipment according to claim 1, characterized in that: A material discharge tray is fixedly mounted on the inner side surface of the support frame, and the material discharge tray is arranged at the other end of the top of the cabinet.

5. The automatic bottle capping equipment according to claim 1, characterized in that: A groove is provided at the bottom of the inner side surface of the feeding slide rail, and an induction sensor is fixedly installed on the inner side surface of the groove.

6. The automatic bottle cap screwing equipment according to claim 5, characterized in that: A side plate is fixedly installed on the front of the loading slide rail, and a pneumatic telescopic rod is fixedly installed inside both ends of the side plate. The movable end of the pneumatic telescopic rod is fixedly installed with a spring telescopic rod, and one end of the spring telescopic rod is fixedly installed with a push plate.

7. The automatic bottle cap screwing equipment according to claim 6, characterized in that: The bottom of the pushing plate is in contact with the inner side of the loading slide rail.