Prefabricated roof structure

By introducing a replacement mechanism into the prefabricated roof structure and utilizing a concave card seat and spiral connection method, the problem of water seepage in gaps caused by aging of the sealing material was solved, the rapid replacement and sealing effect of the waterproof components were achieved, and the waterproof performance of the roof was improved.

CN223343529UActive Publication Date: 2025-09-16XINGLUO CONSTR CO LTD
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Patent Information

Application Number
CN202422727233.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-09-16
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

The gaps generated during the splicing process of existing prefabricated roofs cause the sealing materials to age and crack, resulting in a decrease in waterproof performance and rainwater penetrating into the interior of the roof.

Method used

A replacement mechanism is adopted, including concave card seat, special-shaped block seat, screw, nut and other components, which can realize rapid disassembly and fixation of waterproof components through snap connection and spiral connection to ensure the sealing effect.

Benefits of technology

It enables quick replacement of waterproof components, prevents rainwater from penetrating, and improves the waterproof performance and service life of the roof.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a prefabricated roof structure, and relates to the technical field of building roofs, the prefabricated roof structure comprises a first top plate, a second top plate and a beam column, the upper end of the first top plate and the upper end of the second top plate are provided with waterproof assemblies, and the outer wall of the beam column is provided with a replacement mechanism; the replacing mechanism comprises two sets of concave clamping bases, special-shaped blocking bases are arranged on one sides of the two sets of concave clamping bases, screws are welded to the two sides of the beam column, two sets of grooves are formed in the two sides of the beam column, circular ring bases are installed on one sides of the two sets of special-shaped blocking bases in a penetrating mode, and two sets of long blocks are welded to the inner walls of the two sets of circular ring bases. The outer walls of the two sets of screws are both spirally connected with nuts, and two sets of limiting grooves are formed in one sides of the two sets of concave clamping bases. According to the roof waterproof structure, the waterproof assembly can be rapidly replaced, the aged or damaged waterproof assembly can be conveniently replaced in time in the follow-up process, and rainwater is prevented from permeating into the roof through gaps.
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Description

Technical Field

[0001] The utility model relates to the technical field of building roofs, in particular to a prefabricated roof structure. Background Art

[0002] Buildings are places humans create as shelter from the natural environment. As environmental awareness grows, society is realizing that the harm man-made structures cause to nature extends beyond energy. The tiles, steel, and glass used in modern buildings are all sources of environmental damage, not only during their production but also during the dismantling of waste. Consequently, the concept of "green building," which aims to "maximize the efficiency of energy resources throughout a building's lifecycle, minimize damage to the natural environment, and provide a livable space for human activity," has gradually emerged. For example, prefabricated roofs are roof structures that are prefabricated in a factory and then transported to the construction site for installation.

[0003] However, in the existing technology, gaps are inevitably generated in the splicing process of prefabricated roof components. These gaps easily become channels for rainwater to penetrate. Even if sealing measures are taken during the construction process, the sealing materials will age and crack over time, resulting in a decrease in waterproof performance. If the aged or damaged sealing measures are not replaced in time, rainwater will continue to penetrate into the roof structure through the splicing gaps, and rainwater can easily penetrate into the interior of the roof through these gaps. Utility Model Content

[0004] The purpose of the utility model is to solve the problem in the prior art that the sealing material will age and crack, resulting in a decrease in waterproof performance. If the aged or damaged sealing treatment measures are not replaced in time, rainwater will continue to penetrate into the roof structure through the splicing gaps, and rainwater will easily penetrate into the interior of the roof through these gaps. A prefabricated roof structure is proposed.

[0005] In order to achieve the above-mentioned object, the utility model adopts the following technical solution: a prefabricated roof structure, comprising a No. 1 top plate, a No. 2 top plate and beams and columns, wherein the upper ends of the No. 1 top plate and the No. 2 top plate are provided with waterproof components, and the outer walls of the beams and columns are provided with replacement mechanisms;

[0006] The replacement mechanism includes two groups of concave clamping seats, one side of the two groups of concave clamping seats is provided with a special-shaped block seat, screws are welded on both sides of the beam column, two groups of grooves are opened on both sides of the beam column, a circular seat is installed through one side of the two groups of special-shaped block seats, two groups of long blocks are welded on the inner walls of the two groups of circular seats, nuts are spirally connected to the outer walls of the two groups of screws, two groups of limiting grooves are opened on one side of the two groups of special-shaped block seats, and two groups of limiting blocks are welded on one side of the two groups of special-shaped block seats.

[0007] Preferably, the outer walls of the two groups of concave holders are fixed to the inner wall of the waterproof component, and the four groups of limiting blocks are respectively inserted into the interior of the four groups of limiting grooves.

[0008] Preferably, a shielding plate is provided on one side of the two groups of special-shaped blocking seats, and the inner walls of the two groups of concave blocking seats are in contact with the outer walls of the beam column.

[0009] Preferably, one side of the two groups of shielding plates is penetrated by a guide hole, and the two groups of annular seats are respectively sleeved on the outer wall of the beam column.

[0010] Preferably, the two groups of shielding plates are sleeved on the outer walls of the two groups of screw rods through the two groups of guide holes, and the four groups of long blocks are respectively arranged inside the four groups of grooves.

[0011] Preferably, a crossbeam is welded to the lower end of the beam column, and multiple groups of limiting hooks are welded to one side of the No. 1 top plate and the No. 2 top plate.

[0012] Preferably, the upper surfaces of the No. 1 top plate and the No. 2 top plate are in contact with the lower surface of the waterproof component, and the multiple groups of limit hooks are hung on the outer walls of the beams and columns.

[0013] Compared with the prior art, the advantages and positive effects of the present invention are:

[0014] In the present invention, by providing a replacement mechanism, not only can the waterproof component be removed from the upper surface of the No. 1 top plate and the No. 2 top plate, thereby facilitating the disassembly of the waterproof component, but also two sets of concave sockets can be fixed on the surface of the beam column, thereby enabling the waterproof component to be fixed on the surface of the No. 1 top plate and the No. 2 top plate. In summary, the waterproof component can be quickly replaced, which facilitates the subsequent timely replacement of aged or damaged waterproof components and prevents rainwater from penetrating into the roof through the gaps. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A three-dimensional structural diagram of a prefabricated roof structure is proposed for the utility model;

[0016] Figure 2 A partial exploded view of a prefabricated roof structure is proposed for the utility model;

[0017] Figure 3 The utility model provides a structural diagram of beams and concave seats in a prefabricated roof structure;

[0018] Figure 4 The utility model provides a bottom view of a beam column and a partial replacement mechanism in a prefabricated roof structure.

[0019] Legend: 1. Top plate No. 1; 11. Top plate No. 2; 12. Crossbeam; 13. Waterproof assembly; 14. Beam column; 15. Limit hook; 2. Replacement mechanism; 21. Concave holder; 22. Special-shaped block seat; 23. Screw; 24. Groove; 25. Long block; 26. Ring seat; 27. Nut; 28. Shielding plate; 29. ​​Guide hole; 210. Limit groove; 211. Limit block. DETAILED DESCRIPTION

[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0022] Example 1: Figure 1 - Figure 4 As shown, the present invention provides a prefabricated roof structure, comprising a No. 1 roof plate 1, a No. 2 roof plate 11 and beams 14. The upper ends of the No. 1 roof plate 1 and the No. 2 roof plate 11 are provided with waterproof components 13, and the outer walls of the beams 14 are provided with replacement mechanisms 2.

[0023] The replacement mechanism 2 includes two groups of concave card seats 21, one side of each group of concave card seats 21 is provided with a special-shaped block seat 22, both sides of the beam column 14 are welded with screws 23, both sides of the beam column 14 are provided with two groups of grooves 24, one side of each group of special-shaped block seats 22 is penetrated and installed with a circular seat 26, the inner walls of the two groups of circular seats 26 are welded with two groups of long blocks 25, the outer walls of the two groups of screws 23 are spirally connected with nuts 27, one side of the two groups of concave card seats 21 is provided with two groups of limiting grooves 210, one side of the two groups of special-shaped block seats 22 is welded with two groups of limiting blocks 211, and the two The outer walls of the two concave clamping seats 21 are fixed to the inner walls of the waterproof component 13, the four groups of limit blocks 211 are respectively inserted into the four groups of limit grooves 210, and a baffle 28 is provided on one side of the two groups of special-shaped blocking seats 22. The inner walls of the two groups of concave clamping seats 21 are in contact with the outer walls of the beams and columns 14, and a guide hole 29 is passed through one side of the two groups of baffles 28. The two groups of annular seats 26 are respectively sleeved on the outer walls of the beams and columns 14, and the two groups of baffles 28 are sleeved on the outer walls of the two groups of screws 23 through the two groups of guide holes 29. The four groups of long blocks 25 are respectively arranged inside the four groups of grooves 24.

[0024] The following is a detailed description of the specific settings and functions of this embodiment. By adopting the clamping and the cooperation between the screw rod 23 and the nut 27, the two sets of nuts 27 are unscrewed from the surfaces of the two sets of screws 23 one by one, so that the two sets of nuts 27 are separated from the two sets of screws 23 respectively, and then the two sets of shielding plates 28 and the two sets of special-shaped blocking seats 22 are moved outward one by one, so that the two sets of shielding plates 28 and the two sets of special-shaped blocking seats 22 are respectively moved out from the surfaces of the two sets of screws 23, and the two sets of special-shaped blocking seats 22 drive the four sets of limit blocks 211 to move out from the inside of the four sets of limit grooves 210, and then Move the waterproof assembly 13 upward, and the waterproof assembly 13 drives the movement of the two groups of concave clamping seats 21, so that the two groups of concave clamping seats 21 are removed from the outer wall of the beam column 14, and then the waterproof assembly 13 can be removed from the upper surface of the No. 1 top plate 1 and the No. 2 top plate 11, so that the waterproof assembly 13 can be easily disassembled. Conversely, by picking up the two groups of special-shaped blocking seats 22 one by one, the circular seat 26 in the middle of the two groups of screws 23 is respectively sleeved, and the four groups of long blocks 25 are respectively inserted into the interior of the four groups of grooves 24, and then the two groups of shielding plates 28 are picked up one by one. , and through the two sets of guide holes 29, the two sets of baffles 28 are respectively put on the outer walls of the two sets of screws 23, and then the two sets of baffles 28 are pushed. The two sets of baffles 28 slide on the outer walls of the two sets of screws 23 respectively, and at the same time push the two sets of special-shaped blocks 22 to move together, and the two sets of special-shaped blocks 22 drive the four sets of long blocks 25 to move through the two sets of circular seats 26, so that the two sets of circular seats 26 slide on the outer walls of the two sets of screws 23 respectively, and at the same time, the four sets of long blocks 25 slide inside the four sets of grooves 24 respectively, until one side of the two sets of special-shaped blocks 22 is respectively aligned with One side of the two sets of concave clamping seats 21 is in contact, and the four sets of limiting blocks 211 are respectively inserted into the interior of the four sets of limiting grooves 210, and then the two sets of nuts 27 are tightened one by one on the outer walls of the two sets of screws 23, so that the two sets of concave clamping seats 21 can be fixed to the surface of the beam column 14, thereby fixing the waterproof assembly 13 to the surface of the No. 1 top plate 1 and the No. 2 top plate 11. In summary, the waterproof assembly 13 can be quickly replaced, which is convenient for the subsequent timely replacement of the aging or damaged waterproof assembly 13, preventing rainwater from penetrating into the roof through the gaps;

[0025] Under the sliding cooperation of the four groups of long blocks 25 and the four groups of grooves 24, when the two groups of circular seats 26 move, the two groups of circular seats 26 will drive the four groups of long blocks 25 to slide inside the four groups of grooves 24 respectively, which can limit the two groups of special-shaped blocks 22 and prevent the two groups of special-shaped blocks 22 from rotating on the surface of the beam 12. The setting of the two groups of special-shaped blocks 22 can play a shielding effect;

[0026] Under the cooperation of the four groups of limiting blocks 211 and the four groups of limiting grooves 210, when the two groups of special-shaped blocking seats 22 move, the two groups of special-shaped blocking seats 22 drive the four groups of limiting blocks 211 to move, and the four groups of limiting blocks 211 will be respectively inserted into the interior of the four groups of limiting grooves 210, thereby limiting the two groups of concave clamping seats 21 and fixing the waterproof assembly 13 on the surfaces of the No. 1 top plate 1 and the No. 2 top plate 11, thereby fixing the two groups of concave clamping seats 21 on the surface of the crossbeam 12, preventing the waterproof assembly 13 from separating from the No. 1 top plate 1 and the No. 2 top plate 11;

[0027] The provision of the two groups of shielding plates 28 can shield the two groups of special-shaped blocking seats 22, preventing rainwater from entering the interior of the two groups of circular seats 26, and preventing the two groups of circular seats 26 from rusting.

[0028] Example 2: Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, a waterproof component 13 is provided at the upper end of the No. 1 top plate 1 and the No. 2 top plate 11, a cross beam 12 is welded to the lower end of the beam column 14, and multiple sets of limiting hooks 15 are welded on one side of the No. 1 top plate 1 and the No. 2 top plate 11. The upper surfaces of the No. 1 top plate 1 and the No. 2 top plate 11 are in contact with the lower surface of the waterproof component 13, and the multiple sets of limiting hooks 15 are hung on the outer wall of the beam column 14.

[0029] The effect achieved by the entire embodiment is that the waterproof component 13 is a two-component material composed of an organic polymer emulsion and an inorganic cement. It combines the flexibility of the organic material with the rigidity of the inorganic material, and has good impermeability, water resistance, and adhesion. When shipped from the factory, the two components are mixed and stirred evenly and then applied to the base layer in the waterproof component 13, forming a tough waterproof coating on the base layer surface.

[0030] By welding multiple sets of limit hooks 15 on one side of the No. 1 top plate 1 and the No. 2 top plate 11, and then placing the multiple sets of limit hooks 15 on the surface of the beam column 14, the No. 1 top plate 1 and the No. 2 top plate 11 can be limited on the crossbeam 12;

[0031] The crossbeam 12 is provided, and the lower end of the crossbeam 12 is fixedly installed on the outer wall of the prefabricated house, so as to support the beam column 14.

[0032] The method of use and working principle of this device are as follows: First, the two sets of nuts 27 are unscrewed from the surfaces of the two sets of screws 23 one by one, so that the two sets of nuts 27 are separated from the two sets of screws 23 respectively, and then the two sets of shielding plates 28 and the two sets of special-shaped blocking seats 22 are moved outward one by one, so that the two sets of shielding plates 28 and the two sets of special-shaped blocking seats 22 are moved out from the surfaces of the two sets of screws 23 respectively, and the two sets of special-shaped blocking seats 22 drive the four sets of limit blocks 211 to move out from the inside of the four sets of limit grooves 210, and then move upward. The waterproof assembly 13 is moved, and the waterproof assembly 13 drives the movement of the two groups of concave clamps 21, so that the two groups of concave clamps 21 are removed from the outer wall of the beam column 14, and then the waterproof assembly 13 can be removed from the upper surface of the No. 1 top plate 1 and the No. 2 top plate 11, which can facilitate the disassembly of the waterproof assembly 13. Finally, by picking up the two groups of special-shaped blocking seats 22 one by one, the circular ring seats 26 in the middle are respectively sleeved on the surfaces of the two groups of screws 23, and the four groups of long blocks 25 are respectively inserted into the four groups of grooves 2 4, and then pick up the two sets of shielding plates 28 one by one, and through the two sets of guide holes 29, put the two sets of shielding plates 28 on the outer walls of the two sets of screws 23 respectively, and then push the two sets of shielding plates 28. The two sets of shielding plates 28 slide on the outer walls of the two sets of screws 23 respectively, and at the same time push the two sets of special-shaped blocking seats 22 to move together, and the two sets of special-shaped blocking seats 22 drive the four sets of long blocks 25 to move through the two sets of circular seats 26, so that the two sets of circular seats 26 slide on the outer walls of the two sets of screws 23 respectively, and at the same time At this time, the four groups of long blocks 25 slide inside the four groups of grooves 24 respectively until one side of the two groups of special-shaped blocks 22 contacts one side of the two groups of concave clamping seats 21 respectively. At this time, the four groups of limit blocks 211 are respectively inserted into the four groups of limit grooves 210, and then the two groups of nuts 27 are tightened one by one on the outer walls of the two groups of screws 23, and then the two groups of concave clamping seats 21 can be fixed on the surface of the beam column 14, so that the waterproof component 13 can be fixed on the surface of the No. 1 top plate 1 and the No. 2 top plate 11.

[0033] The above are only preferred embodiments of the present invention and are not intended to limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. A prefabricated roof structure comprising a first roof plate (1), a second roof plate (11) and beams (14), characterized in that: The upper ends of the No. 1 top plate (1) and the No. 2 top plate (11) are provided with waterproof components (13), and the outer walls of the beams (14) are provided with replacement mechanisms (2); The replacement mechanism (2) comprises two groups of concave card seats (21), one side of each of the two groups of concave card seats (21) is provided with a special-shaped block seat (22), both sides of the beam column (14) are welded with screw rods (23), both sides of the beam column (14) are provided with two groups of grooves (24), one side of each of the two groups of special-shaped block seats (22) is penetrated by a circular seat (26), the inner walls of each of the two groups of circular seats (26) are welded with two groups of long blocks (25), the outer walls of each of the two groups of screw rods (23) are spirally connected with a nut (27), one side of each of the two groups of concave card seats (21) is provided with two groups of limiting grooves (210), and one side of each of the two groups of special-shaped block seats (22) is welded with two groups of limiting blocks (211).

2. The prefabricated roof structure according to claim 1, characterized in that: The outer walls of the two groups of concave holders (21) are fixed to the inner wall of the waterproof component (13), and the four groups of limiting blocks (211) are respectively inserted into the interior of the four groups of limiting grooves (210).

3. The prefabricated roof structure according to claim 2, characterized in that: One side of the two groups of special-shaped blocking seats (22) is provided with a shielding plate (28), and the inner walls of the two groups of concave blocking seats (21) are in contact with the outer wall of the beam column (14).

4. The prefabricated roof structure according to claim 3, characterized in that: One side of the two groups of shielding plates (28) is penetrated by a guide hole (29), and the two groups of annular seats (26) are respectively sleeved on the outer wall of the beam column (14).

5. The prefabricated roof structure according to claim 4, characterized in that: The two groups of shielding plates (28) are sleeved on the outer walls of the two groups of screw rods (23) through the two groups of guide holes (29), and the four groups of long blocks (25) are respectively arranged inside the four groups of grooves (24).

6. The prefabricated roof structure according to claim 1, characterized in that: A crossbeam (12) is welded to the lower end of the beam column (14), and multiple groups of limiting hooks (15) are welded to one side of the No. 1 top plate (1) and the No. 2 top plate (11).

7. The prefabricated roof structure according to claim 6, characterized in that: The upper surfaces of the No. 1 top plate (1) and the No. 2 top plate (11) are in contact with the lower surface of the waterproof component (13), and multiple groups of the limiting hooks (15) are hung on the outer wall of the beam column (14).