UU type common-mode magnetic powder core inductor

By designing a UU-shaped common-mode magnetic powder core inductor with a horizontally arranged base and vertical magnetic core columns, the problem of inconvenient installation is solved, simple assembly, automated production and rapid heat dissipation are achieved, and the stability and EMC compatibility of the inductor are improved.

CN223347605UActive Publication Date: 2025-09-16JIANGYIN SANJIE ELECTRIC APPLIANCE CO LTD
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Patent Information

Application Number
CN202422591465.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-09-16
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

The installation process of UU-type common-mode chokes is inconvenient, which may lead to a high failure rate, and the coils are crowded together, affecting safety.

Method used

A horizontally arranged square base and a vertically arranged magnetic core column are used. A coil is wound on the magnetic core column. A support plate is set on the base for positioning. A gap is left between the coils. The magnetic core is formed by die casting.

Benefits of technology

It achieves convenient assembly and automated production, improves inductance consistency and EMC compatibility, and dissipates heat through gaps to enhance structural stability and reliability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of inductance elements, in particular to a UU type common-mode magnetic powder core inductor. The utility model discloses a high-voltage transformer which comprises a horizontally-arranged square base, two magnetic cores and a coil are arranged on the base, the two magnetic cores are oppositely arranged and are arranged side by side in parallel in the width direction of the base, two horizontally-arranged magnetic core columns are arranged between the two magnetic cores, the magnetic core columns are perpendicular to the magnetic cores, the two ends of each magnetic core column abut against the inner walls of the magnetic cores, and the two ends of each magnetic core column abut against the inner walls of the magnetic cores. The magnetic core columns are fixedly connected with the magnetic core, and coils are wound on the magnetic core columns. The device solves the problem that the UU type common mode inductor is inconvenient to assemble.
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Description

Technical Field

[0001] The utility model relates to the technical field of inductor components, in particular to a UU-type common-mode magnetic powder core inductor. Background Art

[0002] UU common-mode inductor is a dual-coil inductor component. The two coils are wound in parallel on the skeleton and fastened together with two mirror magnetic cores. UU common-mode inductor is usually used in power supply filtering, EMI filtering and other applications, and can effectively suppress common-mode noise signals.

[0003] The installation process of UU-type common-mode chokes is relatively inconvenient and may lead to an increased failure rate. In addition, if the inductance requirement is large, the wires may be squeezed together, thus affecting safety. Utility Model Content

[0004] In order to solve the problems in the related art, the utility model provides a UU-type common-mode magnetic powder core inductor, which solves the problem of inconvenient assembly of the UU-type common-mode inductor.

[0005] To solve the above problems, the following technical solutions are provided:

[0006] The utility model provides a UU-shaped common-mode magnetic powder core inductor, comprising a horizontally arranged square base, a magnetic core and a coil being arranged on the base, two magnetic cores being provided, the two magnetic cores being arranged opposite to each other, the two magnetic cores being arranged parallel and side by side along the width direction of the base, two horizontally arranged magnetic core columns being provided between the two magnetic cores, the magnetic core columns being perpendicular to the magnetic core, both ends of the magnetic core columns being against the inner wall of the magnetic core, the magnetic core columns being fixedly connected to the magnetic core, and coils being wound around the magnetic core columns.

[0007] The above scheme has a simple structure and is easy to assemble by setting up the magnetic core, coil and base. It only needs to wrap the wire around the magnetic core column to form a coil, and then install the magnetic core on the base to complete the assembly, thereby solving the problem of inconvenient assembly of UU-type common-mode inductors and realizing automated production, so that the produced inductors have good consistency. At the same time, it has good EMC compatibility and improves the inductor impedance characteristics.

[0008] Both ends of the base are provided with vertical support plates, the bottom of the support plate is fixedly connected to the base, and the top of the support plate is provided with a recess adapted to the bottom of the magnetic core.

[0009] In the above solution, the support plate is provided to place the magnetic core, which facilitates accurate positioning and enables rapid installation of the structure.

[0010] The coil is a single flat wire, which is wound from one magnetic core column to another magnetic core column to form the coil.

[0011] A gap is provided between the two coils.

[0012] In the above scheme, the two coils are arranged so as not to contact each other, and a gap is formed, so that air or other cooling medium can flow quickly through the gap, effectively taking away the heat generated by the coils during operation, thereby achieving the purpose of rapid heat dissipation.

[0013] The magnetic core is formed in one go by die-casting.

[0014] In the above solution, the magnetic core is die-cast in one step to improve the stability and reliability of the structure.

[0015] The base is provided with a plurality of through holes for passing the coil wire ends.

[0016] The above solution has the following advantages:

[0017] 1. The UU-type common-mode magnetic powder core inductor of the utility model includes a horizontally arranged square base, a magnetic core and a coil are provided on the base, and two magnetic cores are provided. The two magnetic cores are arranged opposite to each other and arranged parallel to each other along the width direction of the base. Two horizontally arranged magnetic core columns are provided between the two magnetic cores. The magnetic core columns are perpendicular to the magnetic core, both ends of the magnetic core columns are against the inner wall of the magnetic core, and the magnetic core columns are fixedly connected to the magnetic core. Coils are wound on the magnetic core columns. Through the arrangement of the magnetic core, coil and base, the structure is simple and the assembly is convenient. It is only necessary to wind the wire around the magnetic core column to form a coil, and then install the magnetic core on the base to complete the assembly. The assembly is convenient and automatic production is realized, so that the produced inductor has good consistency. At the same time, the EMC compatibility effect is good and the inductor impedance characteristics are improved.

[0018] 2. Both ends of the base are provided with vertical support plates for placing the magnetic core, which is convenient for precise positioning and rapid installation of the structure. The coil is a single flat wire, which is wound from one magnetic core column to another magnetic core column to form the coil. The two coils do not contact each other, forming a gap, so that air or other cooling media can flow quickly through the gap, effectively taking away the heat generated by the coil when it is working, thereby achieving the purpose of rapid heat dissipation. The magnetic core is formed in one go by die-casting to improve the stability and reliability of the structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is an exploded diagram of a UU-type common-mode magnetic powder core inductor;

[0020] Explanation of the accompanying drawings: 1. base; 2. magnetic core; 3. coil; 4. support plate; 5. depression. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] like Figure 1 As shown, a UU-type common-mode magnetic powder core inductor of the utility model includes a horizontally arranged square base 1, a magnetic core 2 and a coil 3 are provided on the base 1, two magnetic cores 2 are provided, the two magnetic cores 2 are arranged opposite to each other, and the two magnetic cores 2 are arranged parallel and side by side along the width direction of the base 1, and two horizontally arranged magnetic core columns are provided between the two magnetic cores 2, the magnetic core columns are perpendicular to the magnetic core 2, both ends of the magnetic core columns are against the inner wall of the magnetic core 2, and the magnetic core columns are fixedly connected to the magnetic core 2, and the coil 3 is wound on the magnetic core columns, and a plurality of through holes for passing the wire ends of the coil 3 are provided on the base 1. The arrangement of the magnetic core 2, the coil 3 and the base 1 has a simple structure and is easy to assemble. The wire only needs to be wound around the magnetic core column to form a coil 3, and then the magnetic core 2 is installed on the base 1 to complete the assembly. The assembly is convenient and automated production is realized, so that the produced inductor has good consistency. At the same time, the EMC compatibility effect is good and the inductor impedance characteristics are improved.

[0023] Both ends of the base 1 are provided with a vertical support plate 4, the bottom of the support plate 4 is fixedly connected to the base 1, and the top of the support plate 4 is provided with a recess 5 adapted to the bottom of the magnetic core 2, which is used to place the magnetic core 2, facilitate precise positioning, and realize rapid installation of the structure.

[0024] The coil 3 is a single flat wire, which is wound from one magnetic core column to another magnetic core column to form the coil 3. A gap is set between the two coils 3. The two coils 3 do not contact each other, forming a gap, so that air or other cooling medium flows quickly through the gap, effectively taking away the heat generated by the coil 3 during operation, thereby achieving the purpose of rapid heat dissipation.

[0025] The magnetic core 2 is formed in one step by die-casting to improve the stability and reliability of the structure.

[0026] A single flat wire is wound from one magnetic core column to another magnetic core column to form a coil 3, and then the magnetic core 2 is placed on the base 1 so that the magnetic core 2 is located in the recess 5 of the support plate 4 to complete the assembly.

[0027] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention. In the description of the present invention, unless otherwise specified and limited, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a mechanical connection or an electrical connection, or it can be the internal communication of two elements, it can be a direct connection, or it can be an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to the specific circumstances.

[0028] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A UU-type common-mode magnetic powder core inductor, characterized in that: The invention comprises a horizontally arranged square base (1), wherein a magnetic core (2) and a coil (3) are arranged on the base (1), wherein two magnetic cores (2) are provided, and the two magnetic cores (2) are arranged opposite to each other, and the two magnetic cores (2) are arranged parallel to each other along the width direction of the base (1), and two horizontally arranged magnetic core columns are arranged between the two magnetic cores (2), wherein the magnetic core columns are perpendicular to the magnetic core (2), both ends of the magnetic core columns are against the inner wall of the magnetic core (2), and the magnetic core columns are fixedly connected to the magnetic core (2), and the coil (3) is wound around each of the magnetic core columns.

2. A UU-type common-mode magnetic powder core inductor according to claim 1, characterized in that: Both ends of the base (1) are provided with vertically arranged support plates (4); the bottom of the support plate (4) is fixedly connected to the base (1); and the top of the support plate (4) is provided with a recess (5) adapted to the bottom of the magnetic core (2).

3. The UU-type common-mode magnetic powder core inductor according to claim 1, characterized in that: The coil (3) is a single flat wire, and the single flat wire is wound from one magnetic core column to another magnetic core column to form the coil (3).

4. The UU-type common-mode magnetic powder core inductor according to claim 1, characterized in that: A gap is provided between the two coils (3).

5. The UU-type common-mode magnetic powder core inductor according to claim 1, characterized in that: The magnetic core (2) is formed in one go by die-casting.

6. The UU-type common-mode magnetic powder core inductor according to claim 1, characterized in that: The base (1) is provided with a plurality of through holes for passing the ends of the coils (3).