Vacuum adsorption jig for non-magnetic workpiece machining
By introducing a filter cover and collection tank structure into the vacuum adsorption fixture, the problem of waste chip clogging is solved, the workpiece fixation and processing stability are ensured, and the cleaning process is simplified.
Patent Information
- Application Number
- CN202422037547.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-08-22
AI Technical Summary
When existing vacuum adsorption fixtures are used to process non-magnetic workpieces, waste chips accumulate in the ventilation shaft, resulting in a decrease in suction force, workpiece deviation, and difficulty in cleaning the waste chips.
A vacuum adsorption fixture is designed, which includes a filtering mechanism and a driving mechanism. The waste chips are collected through a filter cover and a collection tank, and are easy to clean after processing is completed to prevent the waste chips from clogging the exhaust pipe.
It effectively prevents waste chips from clogging the exhaust pipe, keeps the workpiece fixed, avoids deviation during processing, and simplifies the waste chip cleaning process.
Smart Images

Figure CN223354011U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of workpiece processing, in particular to a vacuum adsorption jig for processing non-magnetic workpieces. Background Art
[0002] When processing non-magnetic workpieces (non-magnetic stainless steel, nylon, PET, engineering plastics, etc.), they cannot be held on the suction disk and can only be clamped with pliers or pressed with a pressure plate. However, these methods will cause deformation of the workpiece. The vacuum adsorption fixture mainly fixes the workpiece on the fixture through the effect of vacuum adsorption, replacing the traditional clamping and top fixing methods, and plays a certain protective role for the workpiece.
[0003] After searching, the Chinese patent publication number is CN211332865U, which discloses a vacuum adsorption fixture. Through the waste chip filtering mechanism, the workpiece can be placed on the waste chip filtering mechanism for processing. When the vacuum pump is adsorbed through the vacuum connection hole, a certain suction force can be generated in the ventilation shaft to adsorb the workpiece, and it is filtered through the filter element in the ventilation shaft to prevent the vacuum pump from being blocked. Through the buffer mechanism, when the workpiece is processed, the rocker on the buffer mechanism can be shaken, so that the push rod in the buffer mechanism pushes the fastening rod forward, and the workpiece in the adsorption fixture body is tightened by the buffer spring, which can play a buffering role.
[0004] During use of the above patent, after the filter element filters the waste chips, the waste chips will accumulate in the ventilation shaft. Although the waste chips can be isolated, part of the suction force of the vacuum pump will be cut off, thereby reducing the suction force of the vacuum pump on the workpiece, and then when the workpiece is processed, it will cause the workpiece to deviate, and the waste chips stored in the ventilation shaft are not easy to clean. Utility Model Content
[0005] The purpose of the present utility model is to provide a vacuum adsorption jig for processing non-magnetic workpieces in order to solve the above problems.
[0006] The utility model achieves the above-mentioned purpose through the following technical solutions:
[0007] A vacuum adsorption jig for processing non-magnetic workpieces includes a base, a bracket and multiple support columns are fixedly connected to the top of the base, an exhaust mechanism is installed on the top of the base, the exhaust mechanism includes a vacuum box, and moving mechanisms are installed on the front and rear walls of the vacuum box. Two push plates are arranged between the two groups of moving mechanisms, and a driving mechanism is arranged on one side of the moving mechanism. A filtering mechanism is installed in the vacuum box, and the filtering mechanism includes a connecting disk, which is threadedly connected to the bottom of the vacuum box, and a collecting groove is opened on the top of the connecting disk. An exhaust pipe is fixedly connected to the connecting disk, and a first filter cover is fixedly connected to the top of the collecting groove. A second filter cover is fixedly connected to the top of the first filter cover, and the top of the exhaust pipe extends into the first filter cover.
[0008] Preferably, the collecting groove is a circular groove.
[0009] Preferably, the moving mechanism includes a mounting plate, which is fixedly connected to the front wall of the vacuum box. A bidirectional screw is installed on the front side of the mounting plate through a bearing seat. Two moving blocks are threadedly connected to the bidirectional screw. The moving blocks are slidably connected to the front side of the mounting plate. The top of the moving block is fixedly connected to a connecting plate, and the push plate is fixedly connected between the two connecting plates.
[0010] Preferably, rubber pads are fixedly connected to the inner sides of the two push plates to prevent the workpiece from being scratched.
[0011] Preferably, the driving mechanism includes a motor, which is fixedly connected to the top of the bracket, and the output shaft of the motor is fixedly connected to one end of the bidirectional screw. A first pulley is fixedly connected to the upper part of the bidirectional screw, and a second pulley is fixedly connected to the other bidirectional screw, and a belt is arranged between the first pulley and the second pulley.
[0012] Preferably, the vacuum mechanism includes a vacuum pump, which is fixedly connected to the top of the base, one end of the vacuum pump is fixedly connected to a connecting pipe, the other end of the connecting pipe is connected to the vacuum pipe, the vacuum box is fixedly connected to the top of the support column, and the top of the vacuum box is fixedly connected to a suction cup.
[0013] The beneficial effect is that when vacuuming, waste chips can be sucked into the vacuum box and gathered on the surfaces of the first filter cover and the second filter cover. After the workpiece is processed, the vacuum pump stops moving and the waste chips will fall into the collection tank, and the waste chips will not block the vacuum pipe. When the waste chips need to be cleaned, the connecting plate can be removed from the bottom of the vacuum box by rotating the connecting plate, and the waste chips in the collection tank can be cleaned.
[0014] Additional technical features and advantages of the present invention will be more clearly explained in the following description, or can be understood through specific practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention but do not constitute a limitation of the present invention. In the accompanying drawings:
[0016] Figure 1 This is a three-dimensional diagram of a vacuum adsorption jig for processing non-magnetic workpieces described in the present invention;
[0017] Figure 2 This is a top view of the moving mechanism of a vacuum adsorption fixture for processing non-magnetic workpieces described in the present invention;
[0018] Figure 3 This is a front view of the internal structure of a vacuum box of a vacuum adsorption jig for processing non-magnetic workpieces described in the present invention;
[0019] Figure 4 It is a three-dimensional diagram of the filtering mechanism of a vacuum adsorption fixture for processing non-magnetic workpieces described in the utility model.
[0020] The description of the accompanying drawings is as follows: 1. Base; 101. Bracket; 102. Support column; 201. Mounting plate; 202. Bidirectional screw; 203. Moving block; 204. Connecting plate; 3. Push plate; 401. Motor; 402. First pulley; 403. Belt; 404. Second pulley; 501. Connecting plate; 502. Collecting tank; 503. Exhaust pipe; 504. First filter cover; 505. Second filter cover; 601. Vacuum pump; 602. Connecting pipe; 603. Vacuum box; 604. Suction cup. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0022] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0023] The present invention will be further described below with reference to the accompanying drawings:
[0024] like Figures 1-4As shown, a vacuum adsorption jig for processing non-magnetic workpieces includes a base 1, a bracket 101 and a plurality of support columns 102 are welded on the top of the base 1, an exhaust mechanism for vacuuming is installed on the top of the base 1, and the exhaust mechanism includes a vacuum box 603, and the front and rear walls of the vacuum box 603 are both equipped with moving mechanisms for clamping the workpiece, and two push plates 3 are arranged between the two groups of moving mechanisms. The inner sides of the two push plates 3 are connected by screws with rubber pads for preventing scratches on the workpiece, and a driving mechanism is provided on one side of the moving mechanism. A filtering mechanism for filtering waste chips is installed in the vacuum box 603.
[0025] The driving mechanism includes a motor 401, which is connected to the top of the bracket 101 by bolts. The output shaft of the motor 401 is connected to one end of the bidirectional screw 202 by a coupling. The upper part of the bidirectional screw 202 is connected to a first pulley 402 by a key, and the other bidirectional screw 202 is connected to a second pulley 404 by a key. A belt 403 is provided between the first pulley 402 and the second pulley 404. The movement of the motor 401 drives one bidirectional screw 202 to rotate, thereby driving the first pulley 402 to rotate, and then drives the second pulley 404 to rotate through the belt 403. The rotation of the second pulley 404 drives the other bidirectional screw 202 to rotate, and moves The mechanism includes a mounting plate 201, which is connected to the front wall of the vacuum box 603 by bolts. A bidirectional screw 202 is installed on the front side of the mounting plate 201 through a bearing seat. Two moving blocks 203 are threadedly connected to the bidirectional screw 202. The moving blocks 203 are slidably connected to the front side of the mounting plate 201. A connecting plate 204 is welded on the top of the moving block 203. The push plate 3 is connected between the two connecting plates 204 by bolts. The bidirectional screw 202 rotates to drive the two moving blocks 203 closer to each other, thereby driving the connecting plate 204 to move. By bringing the two groups of connecting plates 204 closer to each other, the two push plates 3 are driven closer to each other, thereby realizing the alignment and clamping of the workpiece.
[0026] The exhaust mechanism includes a vacuum pump 601, which is connected to the top of the base 1 by bolts. One end of the vacuum pump 601 is threadedly connected to a connecting pipe 602, and the other end of the connecting pipe 602 is connected to the exhaust pipe 503. The vacuum box 603 is connected to the top of the support column 102 by bolts. A suction cup 604 is welded on the top of the vacuum box 603. The air in the vacuum box 603 is extracted by the connecting pipe 602 through the movement of the vacuum pump 601, and the workpiece is fixed by the suction cup 604. The filtering mechanism includes a connecting plate 501, which is threadedly connected to the bottom of the vacuum box 603. A collection groove 502 is provided on the top of the connecting plate 501. The collection groove 502 is a circular groove. 01 is welded with an exhaust pipe 503, the top of the collection tank 502 is welded with a first filter cover 504, the top of the first filter cover 504 is welded with a second filter cover 505, and the top end of the exhaust pipe 503 extends into the first filter cover 504. During the exhaust process, the waste chips on the workpiece can be sucked into the vacuum box 603 and gathered on the surfaces of the first filter cover 504 and the second filter cover 505. After the workpiece is processed, the vacuum pump 601 stops moving, and the waste chips will fall into the collection tank 502, and the waste chips will not clog the exhaust pipe 503. When the waste chips need to be cleaned, the connecting disk 501 is removed from the bottom of the vacuum box 603 by rotating the connecting disk 501 to clean the waste chips in the collection tank 502.
[0027] Working principle: When in use, the workpiece is placed on the top of the suction cup 604, and then the motor 401 is moved to drive a bidirectional screw 202 to rotate, thereby driving the first pulley 402 to rotate, and then the second pulley 404 is driven to rotate through the belt 403, and the second pulley 404 is rotated to drive another bidirectional screw 202 to rotate, and the two moving blocks 203 are driven to approach each other through the rotation of the bidirectional screw 202, thereby driving the connecting plate 204 to move, and the two sets of connecting plates 204 are brought close to each other, thereby driving the two push plates 3 to approach each other, realizing the alignment and clamping of the workpiece, and then the vacuum pump 601 is moved, and the vacuum is pushed into the workpiece through the connecting pipe 602. The air in the empty box 603 is extracted, and the workpiece is fixed by using the suction cup 604. During the vacuuming process, the waste chips on the workpiece can be sucked into the vacuum box 603 and gathered on the surfaces of the first filter cover 504 and the second filter cover 505. After the workpiece is processed, the vacuum pump 601 stops moving. At this time, no suction will be generated on the waste chips on the surfaces of the first filter cover 504 and the second filter cover 505. The waste chips will fall into the collection tank 502 and will not block the exhaust pipe 503. When the waste chips need to be cleaned, the connecting disk 501 can be removed from the bottom of the vacuum box 603 by rotating the connecting disk 501, and the waste chips in the collection tank 502 can be cleaned.
[0028] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A vacuum adsorption jig for processing non-magnetic workpieces, comprising a base (1), a top of the base (1) being fixedly connected to a bracket (101) and a plurality of support columns (102), characterized in that: An air extraction mechanism is installed on the top of the base (1), and the air extraction mechanism includes a vacuum box (603). Moving mechanisms are installed on the front and rear walls of the vacuum box (603). Two push plates (3) are provided between two groups of the moving mechanisms. A driving mechanism is provided on one side of the moving mechanism. A filtering mechanism is installed in the vacuum box (603); The filtering mechanism comprises a connecting disk (501), wherein the connecting disk (501) is threadedly connected to the bottom of the vacuum box (603), a collecting groove (502) is provided on the top of the connecting disk (501), an exhaust pipe (503) is fixedly connected to the connecting disk (501), a first filter cover (504) is fixedly connected to the top of the collecting groove (502), a second filter cover (505) is fixedly connected to the top of the first filter cover (504), and the top end of the exhaust pipe (503) extends into the first filter cover (504).
2. The vacuum adsorption jig for non-magnetic workpiece processing according to claim 1, characterized in that: The collecting groove (502) is a circular groove.
3. The vacuum adsorption jig for non-magnetic workpiece processing according to claim 1, characterized in that: The moving mechanism comprises a mounting plate (201), wherein the mounting plate (201) is fixedly connected to the front wall of the vacuum box (603), a bidirectional lead screw (202) is mounted on the front side of the mounting plate (201) via a bearing seat, two moving blocks (203) are threadedly connected to the bidirectional lead screw (202), the moving blocks (203) are slidably connected to the front side of the mounting plate (201), a connecting plate (204) is fixedly connected to the top of the moving block (203), and the push plate (3) is fixedly connected between the two connecting plates (204).
4. The vacuum adsorption jig for non-magnetic workpiece processing according to claim 3, characterized in that: The inner sides of the two push plates (3) are fixedly connected with rubber pads for preventing the workpiece from being scratched.
5. The vacuum adsorption jig for non-magnetic workpiece processing according to claim 3, characterized in that: The driving mechanism comprises a motor (401), wherein the motor (401) is fixedly connected to the top of the bracket (101), an output shaft of the motor (401) is fixedly connected to one end of the bidirectional lead screw (202), a first pulley (402) is fixedly connected to the top of the bidirectional lead screw (202), a second pulley (404) is fixedly connected to the other bidirectional lead screw (202), and a belt (403) is provided between the first pulley (402) and the second pulley (404).
6. The vacuum adsorption jig for non-magnetic workpiece processing according to claim 1, characterized in that: The vacuum mechanism comprises a vacuum pump (601), the vacuum pump (601) is fixedly connected to the top of the base (1), one end of the vacuum pump (601) is fixedly connected to a connecting pipe (602), the other end of the connecting pipe (602) is connected to the vacuum pipe (503), the vacuum box (603) is fixedly connected to the top of the support column (102), and the top of the vacuum box (603) is fixedly connected to a suction cup (604).
Citation Information
Patent Citations
Vacuumizing adsorption jig
CN211332865U