Cleaning mechanism for aluminum alloy profile machining

By designing a cleaning mechanism for aluminum alloy profile processing and adopting a servo motor-driven carrier and roller system, full-circle cleaning of aluminum alloy profiles is achieved, solving the problem of insufficient cleaning in the existing technology, improving cleaning efficiency and quality, and reducing costs.

CN223367646UActive Publication Date: 2025-09-23FOSHAN JINKEDA ALUMINUM PROD CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422529175.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-19
Publication Date
2025-09-23
Estimated Expiration
2034-10-19

AI Technical Summary

Technical Problem

The existing technology does not clean large circular aluminum alloy profiles sufficiently, has low efficiency and high cost, and cannot achieve full-circle flushing.

Method used

A cleaning mechanism for aluminum alloy profile processing was designed. It adopts a servo motor-driven carrier body and roller system, combined with gear transmission and nozzle design, to achieve in-situ rotation and spray cleaning of aluminum alloy profiles. The profiles are fixed by a clamping mechanism to ensure full-circle cleaning.

Benefits of technology

It improves the quality and efficiency of aluminum alloy profile cleaning, reduces labor and time costs, and improves production progress and practicality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223367646U_ABST
    Figure CN223367646U_ABST
Patent Text Reader

Abstract

The utility model discloses a cleaning mechanism for aluminum alloy section processing, which comprises a bearing plate, support frames are fixed on two sides of the upper end of the bearing plate, guide rails are fixed at the upper ends of the support frames, a bearing vehicle body is arranged on one side of the upper end of each guide rail, four rollers are mounted on the bearing vehicle body, and the rollers are connected through a driving device. Two fixing pipes are fixed to the lower end of the bearing vehicle body, two spray heads are installed on each fixing pipe, the fixing pipes are connected with a water conveying mechanism, two rolling wheels on the same side are installed on one guide rail on the same side, mounting frames are fixed to the two sides of the upper end of the bearing plate, and two supporting wheels are rotationally connected to the mounting frames. By means of the round aluminum alloy profile cleaning device, the quality of round aluminum alloy profiles during cleaning can be improved, the efficiency of the round aluminum alloy profiles during cleaning can be improved, the machining progress is effectively accelerated, rapid production is guaranteed, the labor cost and the cleaning cost are reduced, and practicability and rapidity are enhanced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy profile processing, in particular to a cleaning mechanism for aluminum alloy profile processing. Background Art

[0002] Aluminum alloy profiles are widely used in aviation, aerospace, automotive, machinery manufacturing, shipbuilding, construction, interior design, and the chemical industry. With the rapid development of science, technology, and the industrial economy in recent years, the demand for aluminum alloy welded structural parts has increased, leading to in-depth research on the weldability of aluminum alloys.

[0003] At present, during the processing of large circular aluminum alloy profiles, they need to be cleaned. The current conventional method is to set them up on a frame and then use a nozzle to rinse them. However, the nozzle cannot fully rinse them all around during the flushing, which has limitations. Not only is the efficiency low and the quality poor, but it also increases time and labor costs. For this reason, we propose a cleaning mechanism for aluminum alloy profile processing to solve the above problems. Utility Model Content

[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a cleaning mechanism for processing aluminum alloy profiles.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A cleaning mechanism for processing aluminum alloy profiles includes a carrying plate, support frames are fixed on both sides of the upper end of the carrying plate, a guide rail is fixed on the upper end of the support frame, a carrying body is provided on one side of the upper end of the guide rail, four rollers are mounted on the carrying body, and the rollers are connected by a driving device, two fixed pipes are fixed to the lower end of the carrying body, two fixed pipes are mounted on each of the two fixed pipes, a water supply mechanism is connected to the fixed pipe, two rollers on the same side are mounted on a guide rail on the same side, mounting frames are fixed on both sides of the upper end of the carrying plate, two support wheels are rotatably connected to the mounting frames, a protection box is fixed on one side of the upper end of the carrying plate, a drive motor is connected to one side of the protection box, a first rotating rod and a second rotating rod are rotatably connected between opposite side walls within the protection box, a first gear is mounted on the first rotating rod, a second gear is mounted on the second rotating rod, and the first and second gears are meshed with each other, an output shaft of the drive motor is connected to one side of the second rotating rod, one end of the first rotating rod is connected to a connector, the connector is provided with a mounting slot, and a clamping mechanism is provided through one side of the mounting slot.

[0007] Preferably, the driving device includes a motor mounting support installed on one side of the upper end of the supporting vehicle body, a servo motor is installed on the motor mounting support, and the two rollers on the same side are connected by a transmission shaft, and a transmission sleeve is fixed on each transmission shaft and the output shaft of the servo motor, and the two transmission sleeves are connected by a transmission belt.

[0008] Preferably, the water delivery mechanism includes a connecting pipe fixed between two fixed pipes, one side of the connecting pipe is connected to a delivery pipe, and one end of the delivery pipe is connected to a delivery pump.

[0009] Preferably, the clamping mechanism comprises a screw threadedly sleeved on the connecting head, a rotating block is fixed to the upper end of the screw, and one end of the rotating block is rotatably connected to a clamping block.

[0010] Preferably, the supporting wheel is made of stainless steel.

[0011] Preferably, support legs are fixed to the four corners of the lower end of the supporting plate.

[0012] In the present invention, when it is necessary to clean a circular aluminum alloy profile, it is mounted between four supporting wheels, with one end extending into the mounting groove. The screw is then driven to move by rotating the rotating block, and the circular aluminum alloy profile is clamped and fixed by the clamping block. During cleaning, the driving motor drives the second rotating rod to rotate through the rotation of the output shaft, and then drives the connecting head to rotate through the engagement of the two gears, and with the assistance of the supporting wheels, the circular aluminum alloy profile is driven to rotate in place. After that, the servo motor is started, which drives the transmission belt to rotate through the rotation of the output shaft, realizes the rotation of the rotating shaft and the roller, and then drives the roller to move on the guide rail, which moves back and forth on the guide rail. Driven by it, the nozzle at the lower end realizes reciprocating movement, and then fully cleans the circular aluminum alloy profile around one circle.

[0013] The utility model can not only improve the cleaning quality of circular aluminum alloy profiles, but also improve the cleaning efficiency, effectively improve the processing progress, ensure the rapid progress of production, reduce labor costs and cleaning costs, and enhance practicality and speed. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a structural diagram of the driving device of the utility model;

[0015] Figure 2 It is a structural diagram of the utility model;

[0016] Figure 3 This is a diagram of the internal structure of the protection box of the present utility model;

[0017] Figure 4 This is a diagram showing the arrangement of the support wheels of the present invention;

[0018] Figure 5 This is a structural diagram of the connection between the fixed pipe and the nozzle of the utility model.

[0019] In the figure: 1 servo motor, 2 roller, 3 carrying body, 4 delivery pipe, 5 guide rail, 6 delivery pump, 7 support wheel, 8 support frame, 9 bearing plate, 10 support leg, 11 connector, 12 protection box, 13 drive motor, 14 rotating block, 15 clamping block, 16 screw, 17 mounting groove, 18 first gear, 19 first rotating rod, 20 second gear, 21 second rotating rod, 22 transmission belt, 23 motor mounting support, 24 nozzle, 25 fixing pipe, 26 connecting pipe. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0021] Reference Figure 1-5 , a cleaning mechanism for processing aluminum alloy profiles, including a carrying plate 9, support frames 8 are fixed on both sides of the upper end of the carrying plate 9, and a guide rail 5 is fixed on the upper end of the support frame 8. A carrying vehicle body 3 is provided on one side of the upper end of the guide rail 5, and four rollers 2 are installed on the carrying vehicle body 3, and the rollers 2 are connected through a driving device. The driving device includes a motor mounting support 23 installed on one side of the upper end of the carrying vehicle body 3, and a servo motor 1 is installed on the motor mounting support 23. The two rollers 2 on the same side are connected by a transmission shaft, and a transmission sleeve is fixed on each transmission shaft and the output shaft of the servo motor 1. The two transmission sleeves are connected by a transmission belt. The servo motor 1 can drive the entire vehicle body 3 to move precisely on the guide rail 5, and can also move back and forth continuously within a preset formation.

[0022] Two fixed pipes 25 are fixed at the lower end of the carrier body 3, and two nozzles 24 are installed on the two fixed pipes 25. The fixed pipes 25 are connected to a water supply mechanism, which includes a connecting pipe 26 fixed between the two fixed pipes 25. One side of the connecting pipe 26 is connected to a delivery pipe 4, and one end of the delivery pipe 4 is connected to a delivery pump 6. One end of the delivery pump 6 is connected to the water supply mechanism through a water pipe, which facilitates the delivery of cleaning water into the fixed pipes 25 and the nozzles 24.

[0023] The two rollers 2 on the same side are installed on a guide rail 5 on the same side. Mounting frames are fixed on both sides of the upper end of the load-bearing plate 9. Two support wheels 7 are rotatably connected to the mounting frames. The support wheels 7 are made of stainless steel and can assist in the rotation when the circular aluminum alloy profile is placed.

[0024] A protection box 12 is fixed to one side of the upper end of the supporting plate 9, and a drive motor 13 is connected to one side of the protection box 12. A first rotating rod 19 and a second rotating rod 21 are rotatably connected between the opposite side walls in the protection box 12. A first gear 18 is installed on the first rotating rod 19, and a second gear 20 is installed on the second rotating rod 21. The first gear 18 and the second gear 20 are engaged with each other. The output shaft of the drive motor 13 is connected to one side of the second rotating rod 21, and one end of the first rotating rod 19 is connected to a connecting head 11. The driving motor 13 can drive the connecting head 11 to rotate, thereby realizing the rotation of the entire circular aluminum alloy profile, thereby facilitating spraying and flushing it around.

[0025] A mounting groove 17 is provided on the connecting head 11, and a clamping mechanism is provided on one side of the mounting groove 17. The clamping mechanism includes a screw 16 threadedly sleeved on the connecting head 11, and a rotating block 14 is fixed to the upper end of the screw 16. One end of the rotating block 14 is rotatably connected to a clamping block 15. Through the clamping mechanism, one end of the circular aluminum alloy profile can be fixed in the connecting head 11 to ensure its stable rotation.

[0026] In the present invention, when it is necessary to clean the circular aluminum alloy profile, it is mounted between the four support wheels 7, with one end extending into the mounting groove 17. Then, the screw 16 is driven to move by rotating the rotating block 14, and the circular aluminum alloy profile is clamped and fixed by the clamping block 15. During cleaning, the driving motor 13 drives the second rotating rod 21 to rotate through the rotation of the output shaft, and then drives the connecting head 11 to rotate through the engagement of the two gears. With the assistance of the support wheels 7, the circular aluminum alloy profile is driven to rotate in place. After that, the servo motor 1 is started, which drives the transmission belt 22 to rotate through the rotation of the output shaft, realizes the rotation of the rotating shaft and the roller 2, and then drives the roller 2 to move on the guide rail 5. It moves back and forth on the guide rail 5, and the nozzle 24 at the lower end is driven by it to move back and forth, and then the circular aluminum alloy profile is fully cleaned around.

[0027] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A cleaning mechanism for aluminum alloy profile processing, comprising a carrier plate (9), characterized in that: Support frames (8) are fixed on both sides of the upper end of the bearing plate (9), and a guide rail (5) is fixed on the upper end of the support frame (8). A bearing vehicle body (3) is provided on one side of the upper end of the guide rail (5). Four rollers (2) are installed on the bearing vehicle body (3), and the rollers (2) are connected through a driving device. Two fixed pipes (25) are fixed on the lower end of the bearing vehicle body (3), and two nozzles (24) are installed on the two fixed pipes (25). The fixed pipes (25) are connected to a water supply mechanism. The two rollers (2) on the same side are installed on a guide rail (5) on the same side. Mounting frames are fixed on both sides of the upper end of the bearing plate (9), and two support wheels (7) are rotatably connected to the mounting frames. The upper end of the bearing plate (9) A protection box (12) is fixed on one side, a driving motor (13) is connected to one side of the protection box (12), a first rotating rod (19) and a second rotating rod (21) are rotatably connected between opposite side walls in the protection box (12), a first gear (18) is installed on the first rotating rod (19), a second gear (20) is installed on the second rotating rod (21), and the first gear (18) and the second gear (20) are meshed with each other, an output shaft of the driving motor (13) is connected to one side of the second rotating rod (21), one end of the first rotating rod (19) is connected to a connector (11), a mounting groove (17) is provided on the connector (11), and a clamping mechanism is provided through one side of the mounting groove (17).

2. The cleaning mechanism for aluminum alloy profile processing according to claim 1, characterized in that: The driving device comprises a motor mounting support (23) mounted on one side of the upper end of the carrier body (3); a servo motor (1) is mounted on the motor mounting support (23); two rollers (2) on the same side are connected via a transmission shaft; a transmission sleeve is fixed on each of the transmission shaft and the output shaft of the servo motor (1); and the two transmission sleeves are connected via a transmission belt.

3. The cleaning mechanism for aluminum alloy profile processing according to claim 1, characterized in that: The water delivery mechanism comprises a connecting pipe (26) fixed between two fixed pipes (25), one side of the connecting pipe (26) is connected to a delivery pipe (4), and one end of the delivery pipe (4) is connected to a delivery pump (6).

4. The cleaning mechanism for aluminum alloy profile processing according to claim 1, characterized in that: The clamping mechanism comprises a screw rod (16) threadedly sleeved on a connector (11); a rotating block (14) is fixed to the upper end of the screw rod (16); and one end of the rotating block (14) is rotatably connected to a clamping block (15).

5. The cleaning mechanism for aluminum alloy profile processing according to claim 1, characterized in that: The supporting wheel (7) is made of stainless steel.

6. The cleaning mechanism for aluminum alloy profile processing according to claim 1, characterized in that: Support legs (10) are fixed to the four corners of the lower end of the bearing plate (9).