Aerated block raw material mixing device for building

The mixing mechanism with crushing rollers and screen mesh screening and the protective mechanism with adjustable inlet and outlet solves the problems of particle impact and dust diffusion during the mixing of aerated block raw materials, achieving more efficient mixing and safe operation.

CN223369704UActive Publication Date: 2025-09-23XINJIANG FULIDA NEW ENVIRONMENTAL PROTECTION BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422813382.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-18
Publication Date
2025-09-23
Estimated Expiration
2034-11-18

AI Technical Summary

Technical Problem

The large particles of aerated block raw materials affect the mixing effect, and the dust and foreign matter generated during mixing may spread and endanger the health of workers.

Method used

A device including a mixing barrel, supporting legs, a feed hopper, a discharge hopper, a mixing mechanism and a protective mechanism is designed. The raw materials are crushed by a crushing roller, screened by a screen, mixed by a stirring rod, and dust diffusion is prevented by adjustable feed and discharge ports.

Benefits of technology

It improves the mixing effect, prevents dust diffusion, and improves the usability and safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of building equipment, in particular to a building aerated block raw material mixing device which comprises a mixing barrel, supporting legs, a feeding hopper, a discharging hopper and a mixing mechanism, the supporting legs are fixedly connected with the surface of the mixing barrel, the feeding hopper is in through connection with the top surface of the mixing barrel, and the discharging hopper is in through connection with the bottom surface of the mixing barrel. The mixing mechanism is arranged on the surface of the mixing barrel and comprises two groups of rotating shafts, the rotating shafts are rotatably connected with the inner wall of the feeding hopper, the surfaces of the rotating shafts are fixedly connected with crushing rollers, the surface of the feeding hopper is provided with a placement groove, the surface of the placement groove is slidably connected with a screen, and the surface of the mixing barrel is fixedly connected with a supporting frame. According to the raw material mixing device, the mixing mechanism is arranged, raw materials are smashed through the smashing rollers according to needs before mixing, the materials are screened through the screen with the proper specification, the smashed raw materials are more beneficial to follow-up stirring and mixing, and therefore the usability of the device is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of construction equipment, in particular to a device for mixing raw materials of aerated blocks for construction. Background Art

[0002] Aerated blocks for construction are porous concrete products made from fly ash, lime, cement, gypsum, slag and other main raw materials, with appropriate amounts of gas generating agents, regulators, and bubble stabilizers. They are made through a process of batching, mixing, pouring, static stopping, cutting and high-pressure steaming. During production, the raw materials need to be mixed and stirred first.

[0003] Prior art, such as Chinese patent publication number CN211333964U, discloses a raw material mixing device for producing autoclaved aerated concrete blocks, comprising a device body, a bearing fixedly connected to the bottom of the device body, a stirring rod rotatably connected to the axis of the bearing, a transmission device connected to the bottom of the stirring rod, a spiral plate fixedly connected to the side wall of the stirring rod, the spiral plate being located in the inner cavity of the device body, an annular tube fixedly connected to the side wall of the device body, a plurality of water outlets arranged in the inner cavity of the device body, the water outlets being connected to the tube cavity of the annular tube, and a support leg fixedly connected to the bottom of the device body. The raw material mixing device for producing autoclaved aerated concrete blocks achieves uniform mixing of the raw materials, achieves sufficient mixing of moisture and the raw materials, and prevents the raw materials from agglomerating after sufficient mixing.

[0004] In order to solve the problem that the large particles of the raw materials of aerated blocks affect the mixing effect, aerated blocks use fly ash, lime, cement, gypsum, slag, etc. as the main raw materials. If the particles of some raw materials are large during mixing, it will affect the mixing effect and the quality of the aerated blocks. During mixing, the dust and other foreign matter generated may spread from the feed hopper to the external air, causing harm to the health of the workers, so improvements are needed. Utility Model Content

[0005] The utility model aims to solve the shortcoming in the prior art that the large particles of aerated block raw materials affect the mixing effect, and proposes a mixing device for aerated block raw materials for construction.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a device for mixing raw materials of aerated blocks for construction, comprising a mixing barrel, a support leg, a feed hopper, a discharge hopper and a mixing mechanism, the support leg being fixedly connected to the surface of the mixing barrel, the feed hopper being through-connected to the top surface of the mixing barrel, the discharge hopper being through-connected to the bottom surface of the mixing barrel, the mixing mechanism being arranged on the surface of the mixing barrel, the mixing mechanism comprising a rotating shaft, the rotating shaft being rotatably connected to the inner wall of the feed hopper, the number of the rotating shafts being two groups, a crushing roller being fixedly connected to the surface of the rotating shaft, a placement groove being provided on the surface of the placement groove being slidably connected to the surface of the mixing barrel, a support frame being fixedly connected to the surface of the support frame, a motor 1 being fixedly installed, the output end of the motor 1 being fixedly connected to one end of any of the rotating shafts, a pulley being fixedly connected to the surface of the rotating shaft, and a conveyor belt being transmission-connected to the surface of the pulley.

[0007] Furthermore, a second motor is fixedly mounted on the surface of the mixing barrel. The number of the second motors is two and they are symmetrically arranged. The output end of the second motor is fixedly connected to a stirring rod, which passes through and is rotatably connected to the surface of the mixing barrel.

[0008] Furthermore, one end of the rotating shaft away from the motor is fixedly connected to a cylinder, the surface of the cylinder is rotatably connected to a connecting rod, the other end of the connecting rod is rotatably connected to a collision block, the surface of the feed hopper is provided with a slide groove and connected to the placement groove, and the collision block is slidably connected to the surface of the slide groove.

[0009] Furthermore, a placement rack is fixedly connected to the surface of the support rack, and the placement racks are in multiple groups and are evenly distributed.

[0010] Furthermore, a protective mechanism is provided on the surface of the mixing barrel, and the protective mechanism includes a motor three, which is fixedly mounted on the bottom surface of the mixing barrel. The output end of the motor three is fixedly connected to a connecting shaft, which passes through and is rotatably connected to the bottom surface of the mixing barrel.

[0011] Furthermore, a lower turntable is fixedly connected to the surface of the connecting shaft, and the lower turntable is rotatably connected to the inner bottom surface of the mixing barrel, and a discharge port is provided on the surface of the lower turntable. The other end of the connecting shaft is fixedly connected to an upper turntable, and the upper turntable is rotatably connected to the inner top surface of the mixing barrel, and a feed port is provided on the surface of the upper turntable.

[0012] Furthermore, the feed port and the discharge port are located on the same side, and a cutting knife is fixedly connected to the surface of the connecting shaft. The cutting knife is provided in multiple groups and matched with the stirring rod.

[0013] Compared with the prior art, the advantages and positive effects of the present invention are:

[0014] 1. In the utility model, a mixing mechanism is provided, and motor 1 is started to rotate a set of rotating shafts connected thereto, and under the action of the pulley and the conveyor belt, the other set of rotating shafts is rotated, so that when the raw materials are poured into the feed hopper, the two sets of crushing rollers will first crush the raw materials for subsequent mixing, and the crushed raw materials fall on the screen. When the rotating shaft rotates, it drives the cylinder to rotate, so that the connecting rod drives the impact block to move up and down along the slide, continuously impacting the screen to facilitate screening of the raw materials. After the raw materials pass through the screen, they enter the mixing barrel from the feed hopper, and motor 2 is started to rotate the two sets of stirring rods to mix the raw materials. Multiple sets of screens of different specifications are placed on the placement frame of the support frame. The appropriate screen can be selected according to actual needs and slid into the placement trough. By setting the mixing mechanism, the crushing rollers are used to crush the raw materials as needed before mixing, and the screen of appropriate specifications is used to screen the materials. The crushed raw materials are more conducive to subsequent stirring and mixing, thereby effectively improving the ease of use of the equipment.

[0015] 2. In the utility model, a protective mechanism is provided. When feeding, the motor three is started to rotate the connecting shaft, and then the upper turntable and the lower turntable rotate synchronously, so that the feeding port is aligned with the feeding hopper. At this time, the discharging port and the discharging hopper are staggered, which is convenient for feeding. When mixing, the motor three is started to rotate the connecting shaft ninety degrees. At this time, the feeding port and the feeding hopper, as well as the discharging port and the discharging hopper, are staggered, so that during mixing, foreign matter such as dust will not spread from the feeding hopper to the outside of the mixing barrel. When discharging, the motor three is started to rotate the connecting shaft another ninety degrees. At this time, the discharging port is aligned with the discharging hopper, and the feeding hopper and the feeding port are staggered, which is convenient for discharging. During mixing, the fixed cutting knife on the rotating shaft cooperates with the rotating stirring rod to mix. By providing a protective mechanism, the discharge port and the feeding port that can be adjusted to be aligned or staggered are convenient for feeding and discharging, and foreign matter such as dust can be prevented from spreading from the feeding hopper to the outside of the mixing barrel during mixing to cause harm to the workers, thereby effectively improving the safety of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the three-dimensional structure of a raw material mixing device for aerated blocks for construction proposed in the utility model;

[0017] Figure 2 This is a partial structural diagram of a mixing mechanism in a raw material mixing device for aerated blocks for construction proposed in the utility model;

[0018] Figure 3 This is a partial structural diagram of a mixing mechanism in a raw material mixing device for aerated blocks for construction proposed in the utility model;

[0019] Figure 4 This is a partial structural diagram of a mixing mechanism in a raw material mixing device for aerated blocks for construction proposed in the utility model;

[0020] Figure 5 The utility model provides a partial structural schematic diagram of a protective mechanism in a raw material mixing device for aerated blocks for construction.

[0021] Legend:

[0022] 1. Mixing barrel; 2. Support legs; 3. Feed hopper; 4. Discharge hopper; 5. Mixing mechanism; 501. Rotating shaft; 502. Crushing roller; 503. Placement trough; 504. Screen; 505. Support frame; 506. Motor 1; 507. Pulley; 508. Conveyor belt; 509. Motor 2; 510. Stirring rod; 511. Cylinder; 512. Connecting rod; 513. Impact block; 514. Slide; 515. Placement frame; 6. Protection mechanism; 61. Motor 3; 62. Connecting shaft; 63. Lower turntable; 64. Discharge port; 65. Upper turntable; 66. Feed port; 67. Cutting knife. DETAILED DESCRIPTION

[0023] See also Figure 1-5 The utility model provides a technical solution: a device for mixing raw materials of aerated blocks for construction, comprising a mixing barrel 1, support legs 2, a feed hopper 3, a discharge hopper 4 and a mixing mechanism 5, the support legs 2 being fixedly connected to the surface of the mixing barrel 1, the feed hopper 3 being through-connected to the top surface of the mixing barrel 1, the discharge hopper 4 being through-connected to the bottom surface of the mixing barrel 1, and the mixing mechanism 5 being arranged on the surface of the mixing barrel 1.

[0024] In this embodiment, the mixing mechanism 5 includes a rotating shaft 501, which is rotatably connected to the inner wall of the feed hopper 3. There are two groups of rotating shafts 501. The surface of the rotating shaft 501 is fixedly connected to a crushing roller 502. The surface of the feed hopper 3 is provided with a placement groove 503. The surface of the placement groove 503 is slidably connected to a screen 504. The surface of the mixing barrel 1 is fixedly connected to a support frame 505. The surface of the support frame 505 is fixedly installed with a motor 506. The output end of the motor 506 is fixedly connected to one end of any rotating shaft 501. The surface of the rotating shaft 501 is fixedly connected to a pulley 507. The surface of the pulley 507 is transmission-connected to a conveyor belt 508. When in use, start motor 1 506 to rotate a set of rotating shafts 501 connected thereto, and under the action of the pulley 507 and the conveyor belt 508, the other set of rotating shafts 501 rotates, so that when the raw materials are poured into the feed hopper 3, the two sets of crushing rollers 502 will first crush the raw materials to facilitate subsequent mixing. The screen 504 is provided to facilitate screening as needed.

[0025] Specifically, two motors 509 are fixedly mounted on the surface of the mixing barrel 1. Two sets of motors 509 are symmetrically arranged. Stirring rods 510 are fixedly connected to the output ends of the motors 509. Stirring rods 510 extend through and are rotatably connected to the surface of the mixing barrel 1. Raw materials pass through the screen 504 and enter the mixing barrel 1 through the feed hopper 3. When the motors 509 are activated, the two sets of stirring rods 510 rotate to mix the raw materials.

[0026] Specifically, the end of the rotating shaft 501 away from the motor 506 is fixedly connected to a cylinder 511. The surface of the cylinder 511 is rotatably connected to a connecting rod 512. The other end of the connecting rod 512 is rotatably connected to a collision block 513. The surface of the feed hopper 3 is provided with a chute 514 and is connected to the placement slot 503. The collision block 513 is slidably connected to the surface of the chute 514. When the rotating shaft 501 rotates, it drives the cylinder 511 to rotate, causing the connecting rod 512 to drive the collision block 513 to continuously move up and down along the chute 514, continuously impacting the screen 504 to facilitate the screening of the raw materials. The surface of the support frame 505 is fixedly connected to a plurality of evenly distributed placement racks 515. Multiple groups of screens 504 of different specifications can be placed on the placement racks 515 of the support frame 505. During use, the appropriate screen 504 is selected according to actual needs and slid into the placement slot 503.

[0027] Specifically, a protective mechanism 6 is provided on the surface of the mixing barrel 1. The protective mechanism 6 includes a third motor 61, which is fixedly mounted on the bottom surface of the mixing barrel 1. A connecting shaft 62 is fixedly connected to the output end of the third motor 61. The connecting shaft 62 extends through and is rotatably connected to the bottom surface of the mixing barrel 1. Starting the third motor 61 can drive the connecting shaft 62 to rotate.

[0028] Specifically, a lower turntable 63 is fixedly connected to the surface of the connecting shaft 62, which is rotatably connected to the inner bottom surface of the mixing barrel 1. A discharge port 64 is defined on the surface of the lower turntable 63. An upper turntable 65 is fixedly connected to the other end of the connecting shaft 62, which is rotatably connected to the inner top surface of the mixing barrel 1. A feed port 66 is defined on the surface of the upper turntable 65. The rotation of the connecting shaft 62 drives the lower turntable 63 and the upper turntable 65 to rotate synchronously, thereby achieving alignment and staggered alignment between the feed port 66 and the feed hopper 3, and between the discharge port 64 and the discharge hopper 4. This not only facilitates feeding and discharging of materials, but also prevents foreign matter such as dust from spreading from the feed hopper 3 to the outside of the mixing barrel 1 during mixing.

[0029] Specifically, the feed port 66 and the discharge port 64 are located on the same side. A plurality of cutting blades 67 are fixedly connected to the surface of the connecting shaft 62 and cooperate with the stirring rod 510. Since the feed hopper 3 and the discharge hopper 4 are located on different sides, the feed port 66 and the discharge port 64 need to be located on the same side to achieve different alignment and staggering conditions during feeding, mixing, and discharging. During mixing, the fixed cutting blades 67 on the rotating shaft 501 cooperate with the rotating stirring rod 510 to achieve more efficient mixing.

[0030] The utility model sets a mixing mechanism 5, starts the motor 1 506 to rotate a set of rotating shafts 501 connected thereto, and under the action of the pulley 507 and the conveyor belt 508, another set of rotating shafts 501 rotates, so that when the raw materials are poured into the feed hopper 3, the two sets of crushing rollers 502 will first crush the raw materials to facilitate subsequent mixing. The crushed raw materials fall on the screen 504, and when the rotating shaft 501 rotates, it drives the cylinder 511 to rotate, so that the connecting rod 512 drives the collision block 513 to continuously move up and down along the chute 514, and continuously hits the screen 504 to facilitate For the screening of raw materials, the raw materials pass through the screen 504 and enter the mixing barrel 1 from the feed hopper 3. The motor 2 509 is started to rotate the two sets of stirring rods 510 to mix the raw materials. There are multiple sets of screens 504 of different specifications placed on the placement rack 515 of the support frame 505. You can choose the appropriate screen 504 according to actual needs and slide it into the placement slot 503. By setting the mixing mechanism 5, the raw materials are crushed by the crushing roller 502 as needed before mixing and the screen 504 of appropriate specifications is used for screening. The crushed raw materials are more conducive to subsequent stirring and mixing. The usability of the equipment is effectively improved. In addition, by setting up a protective mechanism 6, when feeding, starting the motor three 61 makes the connecting shaft 62 rotate, and then the upper turntable 65 and the lower turntable 63 rotate synchronously, and the feed port 66 is aligned with the feed hopper 3. At this time, the discharge port 64 and the discharge hopper 4 are staggered, which is convenient for feeding. When mixing, starting the motor three 61 makes the connecting shaft 62 rotate ninety degrees. At this time, the feed port 66 and the feed hopper 3 and the discharge port 64 and the discharge hopper 4 are staggered, so that foreign matter such as dust will not spread from the feed hopper 3 to the outside of the mixing barrel 1 during mixing. When discharging, When mixing, start motor three 61 to make the connecting shaft 62 rotate another ninety degrees. At this time, the discharge port 64 is aligned with the discharge hopper 4, and the feed hopper 3 is staggered with the feed port 66, which is convenient for discharging. During mixing, the fixed cutting knife 67 on the rotating shaft 501 cooperates with the rotating stirring rod 510 to mix. By setting up the protective mechanism 6, the discharge port 64 and the feed port 66 that can be adjusted to be aligned or staggered are convenient for feeding and discharging, and foreign matter such as dust can be prevented from spreading from the feed hopper 3 to the outside of the mixing barrel 1 during mixing, causing harm to the workers, thereby effectively improving the safety of the equipment.

Claims

1. A device for mixing raw materials of aerated blocks for construction, comprising a mixing barrel (1), legs (2), a feed hopper (3), a discharge hopper (4) and a mixing mechanism (5), characterized in that: The legs (2) are fixedly connected to the surface of the mixing barrel (1), the feed hopper (3) is connected to the top surface of the mixing barrel (1), the discharge hopper (4) is connected to the bottom surface of the mixing barrel (1), the mixing mechanism (5) is arranged on the surface of the mixing barrel (1), the mixing mechanism (5) comprises a rotating shaft (501), the rotating shaft (501) is rotatably connected to the inner wall of the feed hopper (3), the number of the rotating shafts (501) is two, the surface of the rotating shaft (501) is fixedly connected to the crushing roller (502), the feed hopper (3) is provided with a placement groove (503), the surface of the placement groove (503) is slidably connected to a screen (504), the surface of the mixing barrel (1) is fixedly connected to a support frame (505), the surface of the support frame (505) is fixedly installed with a motor 1 (506), the output end of the motor 1 (506) is fixedly connected to one end of any of the rotating shafts (501), the surface of the rotating shafts (501) is fixedly connected to a pulley (507), and the surface of the pulley (507) is transmission-connected to a conveyor belt (508).

2. The device for mixing raw materials of aerated blocks for construction according to claim 1, characterized in that: A second motor (509) is fixedly mounted on the surface of the mixing barrel (1). The second motor (509) is provided in two groups and is symmetrically arranged. An output end of the second motor (509) is fixedly connected to a stirring rod (510). The stirring rod (510) passes through and is rotatably connected to the surface of the mixing barrel (1).

3. The device for mixing raw materials of aerated blocks for construction according to claim 1, characterized in that: The end of the rotating shaft (501) away from the motor (506) is fixedly connected to a cylinder (511), the surface of the cylinder (511) is rotatably connected to a connecting rod (512), the other end of the connecting rod (512) is rotatably connected to a collision block (513), the surface of the feed hopper (3) is provided with a chute (514) and is connected to the placement groove (503), and the collision block (513) is slidably connected to the surface of the chute (514).

4. The device for mixing raw materials of aerated blocks for construction according to claim 1, characterized in that: The surface of the support frame (505) is fixedly connected with a placement frame (515), and the placement frames (515) are provided in multiple groups and are evenly distributed.

5. The device for mixing raw materials of aerated blocks for construction according to claim 1, characterized in that: The surface of the mixing barrel (1) is provided with a protective mechanism (6), the protective mechanism (6) comprising a third motor (61), the third motor (61) being fixedly mounted on the bottom surface of the mixing barrel (1), the output end of the third motor (61) being fixedly connected to a connecting shaft (62), the connecting shaft (62) passing through and being rotatably connected to the bottom surface of the mixing barrel (1).

6. The device for mixing raw materials of aerated blocks for construction according to claim 5, characterized in that: A lower turntable (63) is fixedly connected to the surface of the connecting shaft (62), and the lower turntable (63) is rotatably connected to the inner bottom surface of the mixing barrel (1). A discharge port (64) is provided on the surface of the lower turntable (63). An upper turntable (65) is fixedly connected to the other end of the connecting shaft (62), and the upper turntable (65) is rotatably connected to the inner top surface of the mixing barrel (1). A feed port (66) is provided on the surface of the upper turntable (65).

7. The device for mixing raw materials of aerated blocks for construction according to claim 6, characterized in that: The feed port (66) and the discharge port (64) are located on the same side. A cutting knife (67) is fixedly connected to the surface of the connecting shaft (62). The cutting knives (67) are provided in multiple groups and matched with the stirring rod (510).

Citation Information

Patent Citations

  • Raw material mixing device for autoclaved aerated concrete block production

    CN211333964U