Extruder feeding structure for bio-boiler fuel manufacturing

By designing anti-blocking, vibration and feeding mechanisms in biomass fuel manufacturing and using a dual-axis motor to drive the stirring scraper and spiral blades, the problem of biomass fuel debris blocking is solved and efficient feeding and transportation is achieved.

CN223370219UActive Publication Date: 2025-09-23JUANCHENG COUNTY MARKET SUPERVISION & ADMINISTRATION BUREAU
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Patent Information

Application Number
CN202422024414.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-21
Publication Date
2025-09-23
Estimated Expiration
2034-08-21

AI Technical Summary

Technical Problem

The debris particles of biomass fuel adhere to the inner wall of the extruder feeding device, causing blockage and affecting production efficiency.

Method used

A feeding structure including an anti-blocking mechanism, a vibration mechanism and a feeding mechanism is designed. A dual-axis motor is used to drive the stirring scraper and spiral blade, and the vibration of the vibration block and the convex corner is coordinated to prevent blockage and ensure smooth transportation.

Benefits of technology

It effectively avoids production line stoppage caused by blockage, improves production efficiency and the anti-blocking effect of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a feeding structure of an extruding machine for biological boiler fuel manufacturing, and relates to the technical field of biological boiler fuel manufacturing. The device comprises a funnel, wherein an anti-blocking mechanism, a vibrating mechanism and a conveying mechanism are arranged on the funnel; the anti-blocking mechanism comprises an anti-blocking assembly and a discharging assembly, the anti-blocking assembly comprises a connecting sleeve fixedly connected to the funnel, the connecting sleeve is fixedly connected with a double-shaft motor, the double-shaft motor is fixedly connected with a first rotating shaft, the first rotating shaft is fixedly connected with a connecting rod, the connecting rod is fixedly connected with stirring scrapers, and the stirring scrapers are all in sliding connection with the funnel. The connecting sleeve is provided with a discharging opening. The two stirring scrapers are driven by the anti-blocking mechanism and the double-shaft motor to rotate, scrap raw materials attached to the inner wall of the funnel are scraped off, the stacked raw materials can be continuously stirred to avoid blocking a discharging port, the raw materials are conveyed into an extruding machine at a constant speed in cooperation with the rotating first spiral blade, and the production efficiency is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of bio-boiler fuel manufacturing, in particular to an extruder feeding structure for bio-boiler fuel manufacturing. Background Art

[0002] Biomass fuel: refers to the burning of biomass materials as fuel, generally mainly agricultural and forestry waste (such as straw, sawdust, bagasse, rice husks, etc.), which is different from fossil fuels. In national policies and environmental protection standards, direct burning of biomass is a highly polluting fuel and is only used in large stoves in rural areas and is not allowed in cities. The application of biomass fuel is actually mainly biomass molded fuel, which uses agricultural and forestry waste as raw materials and is made into various shapes (such as blocks, granules, etc.) through processes such as crushing, mixing, extrusion, and drying. It is a new type of clean fuel that can be directly burned.

[0003] However, since the main raw material for biomass fuel production, the debris particles, are relatively small, and the feeding device of some extruders has a simple structure, when conveying the particles or feeding them into the extruder, a large amount of debris raw material particles adhere to the inner wall of the feeding device and are difficult to fall off, which makes it easy for blockages to occur during the production process, resulting in the need to stop the production line and clean up the blocked raw materials, reducing production efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide an extruder feeding structure for bio-boiler fuel production. By providing an anti-blocking mechanism, a dual-axis motor drives two stirring scrapers which can not only scrape off the debris raw materials attached to the inner wall of the funnel, but also continuously stir the accumulated raw materials to avoid blockage, thereby solving the problem that the feeding device of some extruders has a simple structure, a large amount of debris raw material particles adhere to the inner wall of the feeding device and are difficult to fall down, and are prone to blockage.

[0005] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0006] The utility model is an extruder feeding structure for producing bio-boiler fuel, comprising a funnel, on which an anti-blocking mechanism, a vibration mechanism and a feeding mechanism are provided;

[0007] Furthermore, the anti-blocking mechanism includes an anti-blocking component and a discharge component, the anti-blocking component includes a connecting sleeve fixedly connected to the inner wall of the funnel, the inner wall of the connecting sleeve is fixedly connected to a dual-axis motor, the top output end of the dual-axis motor is fixedly connected to a first rotating shaft, the top end of the first rotating shaft extends to the top surface of the connecting sleeve and is fixedly connected to a connecting rod, the bottom surface of the connecting rod is fixedly connected to two stirring scrapers, the outer walls of the two stirring scrapers are slidably connected to the inner wall of the funnel, and the outer wall of the connecting sleeve is provided with several discharge ports.

[0008] Furthermore, the blanking assembly includes a second rotating shaft fixedly connected to the bottom output end of the dual-axis motor, the bottom end of the second rotating shaft extends to the inner wall of the connecting sleeve, the outer wall of the second rotating shaft is fixedly connected to the first spiral blade, and the bottom end of the connecting sleeve is fixedly connected to the flange ring.

[0009] Furthermore, the vibration mechanism includes a limit assembly and a vibration assembly, the limit assembly includes a sealing cover arranged on the top surface of the funnel, the bottom surface of the sealing cover and the top surface of the funnel are both provided with limit grooves, the inner walls of the two limit grooves are rotatably connected to the limit rings, and the sides of the two limit rings that are close to each other are fixedly connected to the outer wall of the connecting rod.

[0010] Furthermore, the vibration assembly includes several grooves opened on the outer wall of the funnel, the front end and the end of the connecting rod are rotatably connected to the connecting column, the bottom ends of the two connecting columns are fixedly connected to the vibration block, the front end and the end of the connecting rod are opened with a torsion spring groove, the inner walls of the two torsion spring grooves are fixedly connected to the torsion spring, and the bottom ends of the two torsion springs are fixedly connected to the vibration block.

[0011] Furthermore, the feeding mechanism includes a driving assembly, a feeding assembly and a storage assembly. The driving assembly includes a connecting tube fixedly connected to the outer wall of the funnel, the left end of the connecting tube is fixedly connected to a feeding cylinder, and the top end of the feeding cylinder is fixedly connected to a single-axis motor.

[0012] Furthermore, the feeding assembly includes a third rotating shaft fixedly connected to the output end of the single-axis motor, and the bottom end of the third rotating shaft extends to the inner wall of the feeding barrel and is fixedly connected to the second spiral blade.

[0013] Furthermore, the material storage assembly includes a material storage box fixedly connected to the bottom end of the feeding barrel, the bottom end of the third rotating shaft is rotatably connected to the inner bottom wall of the material storage box, and the bottom end of the feeding barrel is provided with a plurality of feeding ports.

[0014] The utility model has the following beneficial effects:

[0015] 1. By setting up an anti-blocking mechanism, the two stirring scrapers are driven by a dual-axis motor to rotate. This can not only scrape off the debris attached to the inner wall of the funnel that is difficult to fall, but also continuously stir the raw materials accumulated in the funnel to avoid clogging the discharge port. In conjunction with the rotating first spiral blade, the raw materials are transported into the extruder at a uniform speed, which to a certain extent avoids the situation where the production line stops due to raw material blockage and ensures production efficiency.

[0016] 2. By setting up a vibration mechanism, the rotating connecting rod in the anti-blocking mechanism drives the vibration block to cooperate with the elastic reset of the torsion spring, and continuously hits the convex corners of the outer wall of the funnel to vibrate it. The vibrating funnel will shake off and scatter the raw materials inside it, and the stirring of the stirring scraper further improves the anti-blocking effect of the device.

[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a rear view structural diagram of the utility model;

[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model;

[0022] Figure 4 It is a schematic diagram of the local structure of the utility model;

[0023] Figure 5 for Figure 4 Schematic diagram of the enlarged structure at point A in the middle.

[0024] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0025] 1. Funnel; 2. Anti-blocking mechanism; 3. Vibrating mechanism; 4. Feeding mechanism; 21. Connecting sleeve; 22. Dual-axis motor; 23. First rotating shaft; 24. Connecting rod; 25. Stirring scraper; 26. Feeding port; 27. Second rotating shaft; 28. First spiral blade; 29. ​​Flange ring; 31. Sealing cover; 32. Limiting groove; 33. Limiting ring; 34. Groove; 35. Connecting column; 36. Vibrating block; 37. Torsion spring groove; 38. Torsion spring; 41. Connecting pipe; 42. Feeding barrel; 43. Single-axis motor; 44. Third rotating shaft; 45. Second spiral blade; 46. Storage box; 47. Feeding port. DETAILED DESCRIPTION

[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figure 1-5 As shown, the utility model is an extruder feeding structure for bio-boiler fuel production, comprising a funnel 1, on which an anti-blocking mechanism 2, a vibration mechanism 3 and a feeding mechanism 4 are provided;

[0028] The anti-blocking mechanism 2 includes an anti-blocking component and a discharge component. The anti-blocking component includes a connecting sleeve 21 fixedly connected to the inner wall of the funnel 1. The inner wall of the connecting sleeve 21 is fixedly connected to a dual-axis motor 22. The top output end of the dual-axis motor 22 is fixedly connected to a first rotating shaft 23. The top end of the first rotating shaft 23 extends to the top surface of the connecting sleeve 21 and is fixedly connected to a connecting rod 24. The bottom surface of the connecting rod 24 is fixedly connected to two stirring scrapers 25. The outer walls of the two stirring scrapers 25 are slidably connected to the inner wall of the funnel 1. The outer wall of the connecting sleeve 21 is provided with a number of discharge ports 26.

[0029] Among them Figure 3 and Figure 4 As shown, the blanking assembly includes a second rotating shaft 27 fixedly connected to the bottom output end of the dual-axis motor 22, the bottom end of the second rotating shaft 27 extends to the inner wall of the connecting sleeve 21, the outer wall of the second rotating shaft 27 is fixedly connected to the first spiral blade 28, and the bottom end of the connecting sleeve 21 is fixedly connected to the flange ring 29.

[0030] By setting up the anti-blocking mechanism 2, the two stirring scrapers 25 are driven by the dual-axis motor 22 to rotate, which can not only scrape off the debris raw materials attached to the inner wall of the funnel 1 that are difficult to fall, but also continuously stir the raw materials accumulated in the funnel 1 to avoid clogging the discharge port 26. The raw materials are transported into the extruder at a uniform speed in conjunction with the rotating first spiral blade 28, which to a certain extent avoids the situation where the production line stops due to raw material blockage, thereby ensuring production efficiency.

[0031] Among them Figure 3 、 Figure 4 and Figure 5As shown, the vibration mechanism 3 includes a limit assembly and a vibration assembly. The limit assembly includes a sealing cover 31 arranged on the top surface of the funnel 1. The bottom surface of the sealing cover 31 and the top surface of the funnel 1 are both provided with limit grooves 32. The inner walls of the two limit grooves 32 are rotatably connected to the limit rings 33. The sides of the two limit rings 33 close to each other are fixedly connected to the outer wall of the connecting rod 24. The vibration assembly includes a plurality of grooves 34 provided on the outer wall of the funnel 1. The front end and the end of the connecting rod 24 are rotatably connected to the connecting column 35. The bottom ends of the two connecting columns 35 are fixedly connected to the vibration block 36. The front end and the end of the connecting rod 24 are both provided with a torsion spring groove 37. The inner walls of the two torsion spring grooves 37 are fixedly connected to the torsion springs 38. The bottom ends of the two torsion springs 38 are fixedly connected to the vibration block 36.

[0032] By setting up the vibration mechanism 3, the rotating connecting rod 24 in the anti-blocking mechanism 2 drives the vibration block 36 to cooperate with the elastic reset of the torsion spring 38, and continuously hits the convex corners of the outer wall of the funnel 1 to vibrate it. The vibrating funnel will shake off and scatter the raw materials inside it, and the stirring of the stirring scraper 25 further improves the anti-blocking effect of the device.

[0033] Among them Figure 2 and Figure 3 As shown, the feeding mechanism 4 includes a driving component, a feeding component and a storage component. The driving component includes a connecting tube 41 fixedly connected to the outer wall of the funnel 1, the left end of the connecting tube 41 is fixedly connected to the feeding cylinder 42, the top of the feeding cylinder 42 is fixedly connected to the single-axis motor 43, the feeding component includes a third rotating shaft 44 fixedly connected to the output end of the single-axis motor 43, the bottom end of the third rotating shaft 44 extends to the inner wall of the feeding cylinder 42 and is fixedly connected to the second spiral blade 45, the storage component includes a storage box 46 fixedly connected to the bottom end of the feeding cylinder 42, the bottom end of the third rotating shaft 44 is rotatably connected to the inner bottom wall of the storage box 46, and a plurality of feed ports 47 are provided at the bottom end of the feeding cylinder 42.

[0034] By setting up the feeding mechanism 4, the single-axis motor 43 drives the second spiral blade 45 to rotate spirally in the feeding barrel 42. The debris raw materials accumulated in the storage box 46 enter the connecting pipe 41 through the feed port 47 under the spiral drive of the second spiral blade 45, completing the feeding operation.

[0035] A specific application of this embodiment is: by setting an anti-blocking mechanism 2, cooperating with the feeding mechanism 4 to transport the raw materials into the sealing cover 31, the raw materials fall into the funnel 1, wherein the extruder is fixed under the flange ring 29, driving the dual-axis motor 22 to drive the first rotating shaft 23 to rotate, the first rotating shaft 23 drives the connecting rod 24 to rotate around the first rotating shaft 23, and the connecting rod 24 drives the two stirring scrapers 25 to slide on the inner wall of the funnel 1 to scrape off the debris raw materials attached to the inner wall of the funnel 1. If there is too much raw material accumulated in the funnel 1, the two rotating stirring scrapers 25 can also play a stirring role, break up the accumulated raw materials, and promote the raw materials to enter the connecting sleeve through the discharge port 26. 21, at this time, the dual-axis motor 22 drives the second rotating shaft 27 to rotate, and the second rotating shaft 27 drives the first spiral blade 28 to rotate spirally, driving the raw materials entering the connecting sleeve 21 to be transported into the extruder device fixed under the flange ring 29, realizing the use of the dual-axis motor 22 to drive the two stirring scrapers 25 to rotate, which can not only scrape off the debris raw materials attached to the inner wall of the funnel 1 that are difficult to fall, but also continuously stir the raw materials accumulated in the funnel 1 to avoid clogging the discharge port 26, and cooperate with the rotating first spiral blade 28 to uniformly transport the raw materials into the extruder, to a certain extent avoiding the situation where the production line stops due to raw material blockage, thereby ensuring production efficiency.

[0036] By setting a vibration mechanism 3, cooperating with the anti-blocking mechanism 2, the connecting rod 24 is driven to rotate, wherein the limiting groove 32 and the limiting ring 33 are provided to seal the funnel 1 and the sealing cover 31 and limit the position. The rotating connecting rod 24 drives the two limiting rings 33 to rotate around the first rotating shaft 23 in the two limiting grooves 32, and the rotating connecting rod 24 drives the connecting columns 35 and the vibration blocks 36 on both ends to rotate. Since the outer wall of the funnel 1 is provided with a plurality of grooves 34, the rotating vibration block 36 will continuously hit the protruding corners on both sides of the grooves 34 on the outer wall of the funnel 1. At this time, the vibration block 36 hits the convex corner, and under the interaction of forces, the vibration block 36 is driven to flip around the connecting column 35, driving the torsional The torsion spring 38 in the spring groove 37 is deformed. At this time, the torsion spring 38 is in a twisted state. After hitting one corner, the elastic action of the torsion spring 38 drives the vibration block 36 to reset, so that the vibration block 36 stays in the groove 34. Similarly, the rotating connecting rod 24 continuously drives the vibration block 36 to hit the convex corner and then reset in the groove 34, continuously vibrating the funnel 1, realizing the use of the rotating connecting rod 24 in the anti-blocking mechanism 2 to drive the vibration block 36 to cooperate with the elastic reset of the torsion spring 38, and continuously hit the convex corner of the outer wall of the funnel 1 to vibrate it. The vibrating funnel will shake off and scatter the raw materials inside it, and the stirring of the stirring scraper 25 further improves the anti-blocking effect of the device.

[0037] By setting up a feeding mechanism 4, driving the single-axis motor 43 to drive the third rotating shaft 44 to rotate, the third rotating shaft 44 drives the second spiral blade 45 to rotate spirally in the feeding barrel 42, and the debris raw materials accumulated in the storage box 46 enter the feeding barrel 42 through the feed port 47 under the spiral drive of the second spiral blade 45, completing the upward transportation of the raw materials. After the raw materials reach a certain height, they enter the connecting pipe 41, slide and fall into the sealing cover 31, completing the feeding function.

[0038] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0039] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.

Claims

1. An extruder feeding structure for producing bio-boiler fuel, comprising a funnel (1), characterized in that: The funnel (1) is provided with an anti-blocking mechanism (2), a vibration mechanism (3) and a feeding mechanism (4); The anti-blocking mechanism (2) includes an anti-blocking component and a feeding component, wherein the anti-blocking component includes a connecting sleeve (21) fixedly connected to the inner wall of the funnel (1), the inner wall of the connecting sleeve (21) is fixedly connected to a dual-axis motor (22), the top output end of the dual-axis motor (22) is fixedly connected to a first rotating shaft (23), the top end of the first rotating shaft (23) extends to the top surface of the connecting sleeve (21) and is fixedly connected to a connecting rod (24), the bottom surface of the connecting rod (24) is fixedly connected to two stirring scrapers (25), the outer walls of the two stirring scrapers (25) are slidably connected to the inner wall of the funnel (1), and the outer wall of the connecting sleeve (21) is provided with a plurality of feeding ports (26).

2. The extruder feeding structure for bio-boiler fuel production according to claim 1, characterized in that: The blanking assembly includes a second rotating shaft (27) fixedly connected to the bottom output end of the dual-shaft motor (22), the bottom end of the second rotating shaft (27) extends to the inner wall of the connecting sleeve (21), the outer wall of the second rotating shaft (27) is fixedly connected to the first spiral blade (28), and the bottom end of the connecting sleeve (21) is fixedly connected to the flange ring (29).

3. The extruder feeding structure for bio-boiler fuel production according to claim 2, characterized in that: The vibration mechanism (3) includes a limiting component and a vibration component. The limiting component includes a sealing cover (31) arranged on the top surface of the funnel (1). The bottom surface of the sealing cover (31) and the top surface of the funnel (1) are both provided with limiting grooves (32). The inner walls of the two limiting grooves (32) are both rotatably connected to the limiting rings (33). The sides of the two limiting rings (33) that are close to each other are fixedly connected to the outer wall of the connecting rod (24).

4. The extruder feeding structure for bio-boiler fuel production according to claim 3, characterized in that: The vibration assembly includes a plurality of grooves (34) formed on the outer wall of the funnel (1), the front end and the end of the connecting rod (24) are rotatably connected to the connecting column (35), the bottom ends of the two connecting columns (35) are fixedly connected to the vibration block (36), the front end and the end of the connecting rod (24) are provided with a torsion spring groove (37), the inner walls of the two torsion spring grooves (37) are fixedly connected to the torsion spring (38), and the bottom ends of the two torsion springs (38) are fixedly connected to the vibration block (36).

5. The extruder feeding structure for bio-boiler fuel production according to claim 4, characterized in that: The feeding mechanism (4) comprises a driving assembly, a feeding assembly and a storage assembly. The driving assembly comprises a connecting pipe (41) fixedly connected to the outer wall of the funnel (1). The left end of the connecting pipe (41) is fixedly connected to a feeding cylinder (42). The top end of the feeding cylinder (42) is fixedly connected to a single-axis motor (43).

6. The extruder feeding structure for bio-boiler fuel production according to claim 5, characterized in that: The feeding assembly comprises a third rotating shaft (44) fixedly connected to the output end of the single-shaft motor (43); the bottom end of the third rotating shaft (44) extends to the inner wall of the feeding barrel (42) and is fixedly connected to a second spiral blade (45).

7. The extruder feeding structure for bio-boiler fuel production according to claim 6, characterized in that: The material storage assembly includes a material storage box (46) fixedly connected to the bottom end of the feeding barrel (42), the bottom end of the third rotating shaft (44) is rotatably connected to the inner bottom wall of the material storage box (46), and the bottom end of the feeding barrel (42) is provided with a plurality of feeding ports (47).