Tab transfer mechanism

By designing a tab transfer mechanism and utilizing sliding, lifting and rotating functions, the problems of complex machine adjustment and inaccurate positioning in the existing technology are solved, and efficient and flexible tab transfer and processing are achieved, thereby improving production efficiency and product quality.

CN223372170UActive Publication Date: 2025-09-23惠州市锂科智能装备有限公司
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Patent Information

Application Number
CN202422882099.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-09-23
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

The existing tab transfer mechanism is complex to adjust when changing to different specifications, making it difficult to ensure positioning accuracy, affecting production efficiency and product quality.

Method used

A tab transfer mechanism is designed, including a transfer mounting frame, a transfer moving module, a sliding seat, a lifting assembly and a rotator. Through sliding, lifting and rotation functions, it can achieve precise movement and multi-degree-of-freedom clamping of the tab, and adapt to tabs of different specifications and shapes.

Benefits of technology

The accuracy and flexibility of tab transfer are improved, the versatility and production efficiency of the mechanism are enhanced, and product quality is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a tab transfer mechanism in the field of tab transfer, which comprises a transfer mounting frame, a transfer moving module is connected onto the transfer mounting frame, a slidable sliding seat is connected onto the transfer moving module, a transfer connecting plate is connected onto the sliding seat, a first clamping jaw for clamping a tab is arranged on the transfer connecting plate, and a second clamping jaw for clamping the tab is arranged on the transfer connecting plate. A lifting assembly is arranged on the transfer connecting plate, a driving part is arranged on the rotating connecting plate, a lifting connecting plate is connected to the lifting assembly, a rotatable rotator is connected to the lifting connecting plate, and a second clamping jaw used for clamping a tab is connected to the rotator through a rotating end; the sliding seat slides to enable the transfer connecting plate to accurately move to a designated position according to needs, so that the first clamping jaw and the second clamping jaw on the transfer connecting plate can move to corresponding positions, the transfer accuracy is improved, the whole transfer process is more flexible and efficient, meanwhile, adjustment and arrangement can be conveniently carried out, and the transfer connecting plate is convenient to use. The production efficiency and the product quality are improved.
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Description

Technical Field

[0001] The utility model relates to the field of tab transportation, in particular to a tab transportation mechanism. Background Art

[0002] Battery tabs are a crucial component within the battery. Batteries are divided into positive and negative electrodes, and the tabs are the metal conductors that lead the positive and negative electrodes out of the battery cell. Simply put, the tabs on the positive and negative poles of a battery are the contact points during charging and discharging, and are an integral part of the battery structure. Tabs are categorized by application into digital tabs and power tabs. The former primarily encompasses applications such as consumer electronics, while the latter serves high-energy demand areas such as electric vehicles and energy storage devices. Tabs come in a variety of specifications, including width, thickness, and material grade, and are customized to meet specific product requirements.

[0003] In the production process of lithium batteries, the transportation of tabs plays a vital role. Generally speaking, after the tabs are unloaded, the tab transfer mechanism will take the cut tabs through multiple processes in the tab welding module, such as cutting, pressing, bending, and welding. The processed part is only the protruding part of the battery cell electrode. The tab transfer mechanism needs to transport the tabs between various workstations and realize reciprocating cycle processing in the tab welding module. The existing tab transportation is generally in the form of conveyor belt transportation or robot transportation. The robot has higher positioning accuracy and movement flexibility, and can realize movement forms such as in and out and lifting, and accurately deliver the tabs to the designated cutting, pressing, bending, welding and other workstations.

[0004] However, although the existing tab transfer mechanism has met the needs of lithium battery production to a certain extent, it still has some obvious defects: First, when changing to tabs of different specifications, it is necessary to move the robot to adjust the machine point and re-calibrate the processing position of the robot. The adjustment process is complicated and tedious, which is not only time-consuming and labor-intensive, but also prone to inaccurate positioning problems. It is difficult to ensure the accuracy of the tab transfer and delivery, resulting in inconvenient use of the robot, and the use cost and complex maintenance requirements of the existing robot are high. Due to the variety of tab specifications, it is difficult to adapt to the processing and use of the tabs, affecting production efficiency and product quality. Utility Model Content

[0005] The purpose of the present utility model is to solve the above defects and provide a tab transfer mechanism to solve the technical problems that the existing tab transfer mechanism in the above background technology is not easy to adjust and use conveniently when replacing different tabs, and it is difficult to ensure the stability and positioning accuracy after adjusting the transfer mechanism, thereby affecting production efficiency and product quality.

[0006] The purpose of this utility model is achieved by the following methods:

[0007] The tab transfer mechanism includes a transfer mounting frame, the transfer mounting frame is connected to a transfer moving module, the transfer moving module extends along the length direction of the transfer mounting frame, the transfer moving module is connected to a sliding seat that can slide along the extension direction of the transfer moving module, the sliding seat is connected to a transfer connecting plate, so that the sliding seat can drive the transfer connecting plate to move synchronously, a first clamping claw for clamping the tab is provided on the transfer connecting plate, a lifting assembly is provided on the transfer connecting plate, and a driving member for driving the lifting assembly to perform a lifting action is provided on the rotating connecting plate, the lifting assembly is connected to a lifting connecting plate that can perform up and down actions synchronously, a rotatable rotator is connected to the lifting connecting plate, and the rotator is connected to a second clamping claw for clamping the tab through a rotating end.

[0008] Further in the above description, one end of the transfer moving module is connected to a rotating motor for driving the sliding seat to slide along the transfer moving module.

[0009] Optionally, the transfer moving module is composed of a screw drive module or a belt drive module.

[0010] The rotating motor provided can drive the sliding seat on the transfer moving module to move, and then drive the transfer connecting plate on the sliding seat to move, thereby improving the stability and reliability of transfer transportation.

[0011] Further in the above description, the first clamping jaw includes a first clamping cylinder, an upper clamping block and a lower clamping block, the upper clamping block and the lower clamping block are installed on the clamping end of the first clamping cylinder, and the first clamping cylinder is installed on the side of the transfer connecting plate.

[0012] Specifically, the upper clamping block and the lower clamping block in this embodiment are symmetrically installed at the clamping end of the first clamping cylinder. The upper clamping block and the lower clamping block can be controlled by the set first clamping cylinder to clamp the tab, and are transported by the transfer moving module to enter the corresponding production process.

[0013] Further in the above description, the lifting assembly includes a slide rail, a slider connected to the slide rail, a slide plate and a transmission member for driving the slide to move along the slide rail. The slide rail is vertically installed on the transfer connecting plate, the slide plate is installed on the slider, and the slide plate is connected to the transmission member through a linkage block. One end of the lifting connecting plate is connected to the slide plate, so that the slide plate can drive the lifting connecting plate to perform lifting and lowering movements along the slide rail.

[0014] The provided lifting assembly can drive the second clamping jaw to perform lifting actions, thereby improving the adaptability and stability of tab processing.

[0015] Further in the above description, the transmission member includes a driving wheel, a transmission wheel and a belt. The driving wheel and the transmission wheel are rotatably mounted on the transfer connecting plate, and the driving wheel is coaxially connected to the driving member. One end of the belt passes through the driving wheel and the transmission wheel in sequence and forms a closed loop connection with the other end of the belt. The linkage block is connected to the belt so that the rotation of the belt can drive the skateboard to slide along the slide rail.

[0016] Further in the above description, the transmission member is composed of a screw rod and a nut, one end of the screw rod is coaxially connected to the driving member, and the linkage block is connected to the nut, so that the rotation of the screw rod can drive the slide plate to slide along the slide rail.

[0017] Further in the above description, the rotator is made of a rotating cylinder, the rotating cylinder is installed on the lifting connecting plate, and the rotating end of the rotating cylinder is connected to the second clamping claw through the rotating plate.

[0018] Specifically, the rotating cylinder can drive the rotating plate to drive the second clamping jaw to rotate at a certain angle, so that the clamped tab is rotated to a corresponding angle, which is convenient for subsequent processing and use.

[0019] Further in the above description, the second clamping jaw includes a second clamping cylinder, an upper rotary clamp and a lower rotary clamp, the upper rotary clamp and the lower rotary clamp are respectively installed on the clamping ends of the second clamping cylinder, and the second clamping cylinder is connected to one end of the rotating plate so that the rotator can drive the second clamping cylinder to rotate.

[0020] Specifically, the rotator can drive the second clamp to be distributed horizontally with the first clamp, so that the tab can be clamped, and it can be transported to the next process through the transfer moving module, and the upper and lower clamps can be driven by the rotator to rotate the clamped tab to adjust the processing angle required subsequently.

[0021] The beneficial effects of the present invention are as follows: the sliding seat can slide along the extension direction of the transfer moving module, so that the transfer connecting plate can be accurately moved to the designated position as needed, so that the first clamp and the second clamp on the transfer connecting plate can be moved to the corresponding position, which improves the accuracy of transfer and makes the entire transfer process more flexible and efficient. At the same time, it can be easily adjusted and set. The setting of the first clamp and the second clamp can make the transfer mechanism operate cyclically and repeatedly, and the design of the first clamp and the second clamp has high flexibility and adaptability, which can clamp pole ears of different sizes and shapes, thereby improving the versatility and practicality of the transfer mechanism. The combined use of the lifting assembly and the driving part enables the lifting connecting plate and the second clamp connected by the rotator to move up and down as needed. This design not only increases the flexibility of the transfer mechanism, but also enables the pole ears to be transferred at different heights to meet the needs of different production processes. At the same time, the rotator is connected to the second clamp through the rotating end so that it can clamp the pole ear for rotational movement, thereby enabling multi-degree-of-freedom transfer to improve the flexibility and adaptability of the pole ear transfer processing, and improve production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the overall structure of the embodiment from a right perspective;

[0023] Figure 2 This is a schematic diagram of the overall structure of this embodiment from a left perspective;

[0024] Figure 3 This is a schematic diagram of the overall structure of the embodiment from a rear-view angle;

[0025] Figure 4 This is a schematic diagram of the first connection and use of the tab transfer mechanism in this embodiment;

[0026] Figure 5 This is a schematic diagram of the second connection and use of the tab transfer mechanism in this embodiment;

[0027] Figure 6 for Figure 5 A partial enlarged schematic diagram;

[0028] The reference numerals in the figure are: 1-transfer mounting frame, 2-transfer moving module, 3-sliding seat, 4-transfer connecting plate, 5-first clamping jaw, 51-first clamping cylinder, 52-upper clamping block, 53-lower clamping block, 6-lifting assembly, 61-slide rail, 62-slide plate, 63-linkage block, 64-driving wheel, 65-transmission wheel, 66-belt, 7-second clamping jaw, 71-second clamping cylinder, 72-upper rotary clamp, 73-lower rotary clamp, 8-driving member, 9-lifting connecting plate, 10-rotator, 11-rotating plate, 12-pressing and bending station, 13-bending cylinder, 14-pressing cylinder, 15-bending positioning plate, 16-tab feeding mechanism, 17-tab welding mechanism. DETAILED DESCRIPTION

[0029] The present invention will be described in further detail below with reference to the accompanying drawings and specific implementations.

[0030] In this embodiment, refer to Figures 1-6 The specifically implemented tab transfer mechanism includes a transfer mounting frame 1, the transfer mounting frame 1 is connected to a transfer moving module 2, the transfer moving module 2 extends along the length direction of the transfer mounting frame 1, the transfer moving module 2 is connected to a sliding seat 3 that can slide along the extension direction of the transfer moving module 2, the sliding seat 3 is connected to a transfer connecting plate 4, so that the sliding seat 3 can drive the transfer connecting plate 4 to move synchronously, the transfer connecting plate 4 is provided with a first clamping claw 5 for clamping the tab, the transfer connecting plate 4 is provided with a lifting component 6, and the rotating connecting plate is provided with a driving member 8 for driving the lifting component 6 to perform a lifting action, the lifting component 6 is connected to a lifting connecting plate 9 that can perform up and down actions synchronously, the lifting connecting plate 9 is connected to a rotatable rotator 10, and the rotator 10 is connected to a second clamping claw 7 for clamping the tab through the rotating end.

[0031] In this embodiment, one end of the transfer moving module 2 is connected to a rotating motor (not shown) for driving the sliding seat 3 to slide along the transfer moving module 2 .

[0032] Specifically, in this embodiment, the transfer moving module 2 is composed of a belt 66 transmission module, which is connected to the sliding seat 3 through the transmission belt 66, so that when the transmission belt 66 rotates, it can drive the sliding seat 3 to move back and forth along the extension direction of the transfer moving module 2.

[0033] The rotating motor provided can drive the sliding seat 3 on the transfer moving module 2 to move, and then drive the transfer connecting plate 4 on the sliding seat 3 to move, thereby improving the stability and reliability of transfer transportation.

[0034] In this embodiment, the first clamping jaw 5 includes a first clamping cylinder 51, an upper clamping block 52 and a lower clamping block 53. The upper clamping block 52 and the lower clamping block 53 are installed on the clamping end of the first clamping cylinder 51, and the first clamping cylinder 51 is installed on the side of the transfer connecting plate 4.

[0035] Specifically, the upper clamping block 52 and the lower clamping block 53 in this embodiment are symmetrically installed at the clamping end of the first clamping cylinder 51. The upper clamping block 52 and the lower clamping block 53 can be controlled by the set first clamping cylinder 51 to clamp the tabs, and are transported by the transfer moving module 2 to enter the corresponding production process.

[0036] In this embodiment, refer to Figure 2 and Figure 3 The lifting assembly 6 includes a slide rail 61, a slider connected to the slide rail 61, a slide plate 62 and a transmission member for driving the slide to move along the slide rail 61. The slide rail 61 is vertically installed on the transfer connecting plate 4, and the slide plate 62 is installed on the slider. The slide plate 62 is connected to the transmission member through a linkage block 63. One end of the lifting connecting plate 9 is connected to the slide plate 62, so that the slide plate 62 can drive the lifting connecting plate 9 to perform lifting and lowering movements along the slide rail 61.

[0037] The lifting assembly 6 is provided to drive the second clamping jaw 7 to perform lifting actions, thereby improving the adaptability and stability of the tab processing.

[0038] In this embodiment, refer to Figure 2 The transmission parts include a driving wheel 64, a transmission wheel 65 and a belt 66. The driving wheel 64 and the transmission wheel 65 are rotatably mounted on the transfer connecting plate 4, and the driving wheel 64 is coaxially connected to the driving member 8. One end of the belt 66 passes through the driving wheel 64 and the transmission wheel 65 in sequence, and forms a closed loop connection with the other end of the belt 66. The linkage block 63 is connected to the belt 66, so that the rotation of the belt 66 can drive the slide 62 to slide along the slide rail 61.

[0039] Optionally, in another embodiment, the transmission member is composed of a screw rod (not shown) and a nut (not shown), one end of the screw rod is coaxially connected to the driving member 8, and the linkage block 63 is connected to the nut, so that the rotation of the screw rod can drive the slide 62 to slide along the slide rail 61.

[0040] In this embodiment, the rotator 10 is made of a rotating cylinder, which is installed on the lifting connecting plate 9 , and the rotating end of the rotating cylinder is connected to the second clamping jaw 7 through a rotating plate 11 .

[0041] Specifically, the rotating cylinder can drive the rotating plate 11 to drive the second clamping jaw 7 to rotate at a certain angle, so that the clamped tab is rotated to a corresponding angle, which is convenient for subsequent processing.

[0042] Specifically, the bent tab can be rotated to a certain angle by rotating the cylinder, making it easier to weld the tab to the battery cell and improve product quality.

[0043] In this embodiment, the second clamping jaw 7 includes a second clamping cylinder 71, an upper rotary clamp 72 and a lower rotary clamp 73. The upper rotary clamp 72 and the lower rotary clamp 73 are respectively installed on the clamping ends of the second clamping cylinder 71. The second clamping cylinder 71 is connected to one end of the rotating plate 11, so that the rotator 10 can drive the second clamping cylinder 71 to rotate.

[0044] Specifically, the rotator 10 can drive the second clamp to be horizontally distributed with the first clamp 5, so that the tab can be clamped, and it can be transported to the next process through the transfer moving module 2, and under the drive of the rotator 10, the upper rotary clamp 72 and the lower rotary clamp 73 can rotate the clamped tab to adjust the processing angle required subsequently.

[0045] Specifically, in this embodiment, the first clamping cylinder 51 and the second clamping cylinder 71 are both composed of finger cylinders, and the driving member 8 is composed of a driving motor. A support chain is provided on the transport mounting frame 1.

[0046] Specifically, the transfer mounting frame 1 is installed on the workbench of the turntable welding machine through the support frame, and a pressing and bending station 12 for bending the pole ear is provided on the workbench, and a bending cylinder 13 for bending the pole ear is connected to the workbench through a support plate, and a pressing cylinder 14 for pressing the pole ear is connected to the support plate. A bending positioning plate 15 is provided on the workbench. After the pole ear is placed on the bending positioning plate 15, the telescopic end of the pressing cylinder 14 presses the pole ear onto the bending positioning plate 15. At this time, the telescopic end of the bending cylinder 13 pushes up to complete the bending of the pole ear.

[0047] Specifically, the application of the tab transfer mechanism in this embodiment is to set the tab transfer mechanism between the tab feeding mechanism 16 and the tab welding mechanism 17, so that the tab feeding mechanism 16 can transport the tab to the cutting station. At this time, the sliding seat 3 drives the first clamping jaw 5 on the transfer connecting plate 4 to move to the cutting station to clamp the tab exposed to the outside. After the tab is cut to the corresponding size by the cutter, the tab clamped by the first clamping jaw 5 is driven by the sliding seat 3 to move to the pressing and bending station 12 to bend the tab. At this time, the first clamping jaw 5 can be loosened to press the tab. The tabs on the tight bending station 12 are clamped by the sliding seat 3, and the second clamping jaw 7 on the transfer connecting plate 4 is moved to the compacting and bending station 12 to clamp the bent tabs. At the same time, the first clamping jaw 5 can clamp the tabs on the cutting station and slide along the transfer moving module 2 through the sliding seat 3. The second clamping jaw 7 clamps the bent tabs and transports them to the tab welding mechanism 17 for welding, while the first clamping jaw 5 transports the cut tabs to the compacting and bending station 12 for bending. This action is repeated to complete the orderly automated processing of the tabs.

[0048] The specific action process in this embodiment is:

[0049] The sliding seat 3 can slide along the extension direction of the transfer moving module 2, so that the transfer connecting plate 4 can be accurately moved to the specified position as needed, so that the first clamping jaw 5 and the second clamping jaw 7 on the transfer connecting plate 4 can be moved to the corresponding position, thereby improving the accuracy of transfer and making the entire transfer process more flexible and efficient. The arrangement of the first clamping jaw 5 and the second clamping jaw 7 can enable the transfer mechanism to operate cyclically and repeatedly, and the design of the first clamping jaw 5 and the second clamping jaw 7 is highly flexible and adaptable, and can clamp tabs of different sizes and shapes, thereby improving the versatility and practicality of the transfer mechanism.

[0050] The lifting connecting plate 9 is connected to the slide 62 of the lifting assembly 6, so that its driving part 8 can drive the slide 62 to rise or fall along the slide rail 61, so that the rotator 10 connected by the lifting connecting plate 9 and the second clamp 7 installed on the rotator 10 can rise or fall, so that the second clamp 7 can move up and down as needed, increasing the flexibility of the second clamp 7 for the tab transportation and meeting the needs of different production processes. At the same time, the rotator 10 is connected to the second clamp 7 through the rotating end so that it can clamp the tab for rotational movement, which can be suitable for subsequent welding and other processing actions, so that its multi-degree-of-freedom transportation improves the flexibility and adaptability of the tab transportation processing, and improves production efficiency and product quality.

[0051] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention is disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technician familiar with this profession can make some changes or modifications to equivalent embodiments of the above-disclosed technical contents without departing from the scope of the technical solution of the present invention. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technology of the present invention, which do not depart from the content of the technical solution of the present invention, are within the scope of the technical solution of the present invention.

Claims

1. Tab transfer mechanism, including a transfer mounting frame, characterized by: The transfer mounting frame is connected to a transfer moving module, which extends along the length direction of the transfer mounting frame, and is connected to a sliding seat that can slide along the extension direction of the transfer moving module, and the sliding seat is connected to a transfer connecting plate, so that the sliding seat can drive the transfer connecting plate to move synchronously, and a first clamping claw for clamping the pole ear is provided on the transfer connecting plate, and a lifting assembly is provided on the transfer connecting plate, and a driving member for driving the lifting assembly to perform a lifting action is provided on the rotating connecting plate, and a lifting connecting plate that can perform up and down actions synchronously is connected to the lifting assembly, and a rotatable rotator is connected to the lifting connecting plate, and the rotator is connected to a second clamping claw for clamping the pole ear through a rotating end.

2. The tab transport mechanism according to claim 1, characterized in that: One end of the transfer moving module is connected to a rotating motor for driving the sliding seat to slide along the transfer moving module.

3. The tab transport mechanism according to claim 1, characterized in that: The first clamping jaw includes a first clamping cylinder, an upper clamping block and a lower clamping block. The upper clamping block and the lower clamping block are installed on the clamping end of the first clamping cylinder, and the first clamping cylinder is installed on the side of the transfer connecting plate.

4. The tab transport mechanism according to claim 1, characterized in that: The lifting assembly includes a slide rail, a slider connected to the slide rail, a slide plate and a transmission member for driving the slide to move along the slide rail. The slide rail is vertically installed on the transfer connecting plate, the slide plate is installed on the slider, and the slide plate is connected to the transmission member through a linkage block. One end of the lifting connecting plate is connected to the slide plate, so that the slide plate can drive the lifting connecting plate to perform lifting movements along the slide rail.

5. The tab transport mechanism according to claim 4, characterized in that: The transmission part includes a driving wheel, a transmission wheel and a belt. The driving wheel and the transmission wheel are rotatably installed on the transfer connecting plate, and the driving wheel is coaxially connected to the driving part. One end of the belt passes through the driving wheel and the transmission wheel in sequence and forms a closed loop connection with the other end of the belt. The linkage block is connected to the belt so that the rotation of the belt can drive the skateboard to slide along the slide rail.

6. The tab transport mechanism according to claim 4, characterized in that: The transmission member is composed of a screw rod and a nut. One end of the screw rod is coaxially connected to the driving member, and the linkage block is connected to the nut, so that the rotation of the screw rod can drive the slide plate to slide along the slide rail.

7. The tab transport mechanism according to any one of claims 1 to 5, characterized in that: The rotator is made of a rotating cylinder, which is installed on the lifting connecting plate, and the rotating end of the rotating cylinder is connected to the second clamping claw through the rotating plate.

8. The tab transport mechanism according to claim 7, characterized in that: The second clamping jaw includes a second clamping cylinder, an upper rotary clamp and a lower rotary clamp. The upper rotary clamp and the lower rotary clamp are respectively installed on the clamping ends of the second clamping cylinder. The second clamping cylinder is connected to one end of the rotating plate so that the rotator can drive the second clamping cylinder to rotate.