LED glass curtain wall integrated structure

Abstract

The utility model discloses an LED glass curtain wall integrated structure, and relates to the technical field of LED glass curtain walls. The LED glass curtain wall integrated structure comprises a curtain wall frame, LED glass unit bodies and buckle line sectional materials. The curtain wall frame is provided with a mounting column extending outwards and a decorative cover plate. Each LED glass unit body comprises an LED glass frame, an LED driver, a lead bundle, a data line, a film containing an LED lamp bead matrix and multi-layer composite glass; one end of the buckle line profile is connected with the mounting column, and the other end of the buckle line profile is connected with the outer side of the multi-layer composite glass. A containing space capable of containing the LED glass frame, the driver, the wire bundle and other elements is designed on the curtain wall frame, the interior of the space is compact, the common curtain wall construction installation deviation adjusting requirement can be met, the decorative cover plate can cover and protect the internal elements, the appearance can be consistent with the curtain wall frame in material and color, and the curtain wall frame is attractive and concise.

Description

Technical Field

[0001] The utility model relates to the technical field of LED glass curtain walls, in particular to an integrated LED glass curtain wall structure. Background Art

[0002] With economic development, curtain wall buildings are becoming ubiquitous, with a variety of shapes and types emerging. Specialized curtain wall types are becoming increasingly diverse, especially with the growth of the data and electronics industries. Curtain walls incorporating LED screens are gradually emerging in the architectural curtain wall sector. However, the challenge is to cleverly integrate LED screens into conventional glass curtain wall systems without significantly impacting the glass's appearance. This involves designing the connection between the LED matrix and the glass, as well as the structural design between the glass curtain wall frame, LED components, and circuitry. This integration must meet the demands for the LED screen's light and shadow effects, maintain the integrity and simplicity of the glass curtain wall frame, and meet the curtain wall's fundamental performance requirements of waterproofing and airtightness. The curtain wall design process needs to solve the above problems and face several major difficulties: targeted design of the curtain wall frame and covering accessories, targeted design of the glass sub-frame used to transfer the LED glass and the curtain wall frame, and consideration of sufficient space between the frame and the sub-frame to accommodate the LED glass driver box, power supply and data cables, and to cleverly hide them in the curtain wall frame. Finally, consider how to securely fix the assembled LED glass unit to the curtain wall frame and ensure waterproof and airtight sealing. Utility Model Content

[0003] The purpose of this utility model is to provide an integrated structural design of an LED glass curtain wall, which not only meets the requirements of combining the glass curtain wall with the LED screen, but also meets the requirements of a neat and beautiful appearance of the curtain wall frame, while also meeting the functional requirements of the curtain wall such as waterproofness and airtightness.

[0004] In order to solve the above technical problems, the purpose of this utility model is achieved through the following technical solutions:

[0005] Provided is an integrated LED glass curtain wall structure, including a curtain wall frame, an LED glass unit body and a buckle profile;

[0006] The curtain wall frame is provided with outwardly extending mounting columns and decorative cover plates, and a receiving space is formed between the mounting columns and the decorative cover plates;

[0007] The LED glass unit includes an LED glass frame, an LED driver and a wire harness, a data cable, a film containing an LED lamp bead matrix, and multi-layer composite glass; the LED glass frame is fixed in the accommodation space, and the LED driver and the wire harness are fixed to the LED glass frame; the multi-layer composite glass is located outside the accommodation space, and the LED glass frame and the multi-layer composite glass are connected by structural adhesive; the film is located in the multi-layer composite glass, and the data cable connects the LED lamp bead matrix and the LED driver and the wire harness;

[0008] The buckle line profile is located outside the multi-layer composite glass, one end of the buckle line profile is connected to the installation column, and the other end is connected to the outside of the multi-layer composite glass.

[0009] Furthermore, a protective edge is provided between the mounting post and the multi-layer composite glass, the protective edge being fixedly connected to the LED glass frame; and a first sealant is provided between the protective edge and the multi-layer composite glass. The specially designed protective edge can provide insulation, heat insulation, and protection for the LED data lines.

[0010] Furthermore, a heat insulating pad is provided at the end of the mounting post, and the heat insulating pad is fixed between the mounting post and the buckle line profile.

[0011] Preferably, the mounting post and the buckle wire profile are fixedly connected by fastening screws.

[0012] Furthermore, a weather-resistant sealant is provided on the top of the fastening screw.

[0013] Furthermore, a second sealant is provided between the thermal insulation strip and the edge guard.

[0014] Preferably, a driver mounting notch is provided on the LED glass frame, and the LED driver and the wire harness are fixed in the driver mounting notch.

[0015] Preferably, the LED driver and the wire harness are fixed on a side of the LED glass frame corresponding to the decorative cover plate; and a pre-cut for the data line to pass through is provided on the LED glass frame.

[0016] Furthermore, the decorative cover plate and the curtain wall frame are detachably connected.

[0017] Preferably, the curtain wall frame is provided with a curtain wall frame bayonet, and the decorative cover plate is provided with a decorative cover plate bayonet, and the decorative cover plate and the curtain wall frame are detachably connected via the curtain wall frame bayonet and the decorative cover plate bayonet.

[0018] Preferably, the curtain wall frame, decorative cover plate, LED glass frame, and buckle line profile are all made of aluminum alloy; the edge guard and thermal insulation pads are all made of nylon profile.

[0019] Compared with the prior art, the beneficial effects of the present invention are as follows: in this integrated LED glass curtain wall structure, LEDs are integrated with multi-layer composite glass, and are framed and integrated into LED glass units through a dedicated LED glass frame and installed on a specially designed curtain wall frame, and the LED driver, wire harness, data cable, etc. are fixed to the LED glass frame; the curtain wall frame is designed with a storage space that can accommodate components such as the LED glass frame, driver, and wire harness. The space is compact and can also adapt to the common construction and installation deviation adjustment requirements of the curtain wall. The decorative cover can cover and protect the internal components. The appearance can be consistent with the material and color of the curtain wall frame, and is beautiful and simple.

[0020] The above description is only an overview of the technical solution of the present invention. In order to more clearly understand the technical means of the present invention, it can be implemented in accordance with the contents of the specification. In addition, in order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, the following preferred embodiments are specifically cited and described in detail as follows. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0022] Figure 1 This is a schematic diagram of the integrated structure of the LED glass curtain wall according to an embodiment of the present utility model.

[0023] Figure 2 It is a schematic diagram of the curtain wall frame and decorative cover plate in an embodiment of the present utility model.

[0024] Figure 3 This is a schematic diagram of an LED glass unit in an embodiment of the present invention.

[0025] Figure 4 This is a schematic diagram of the installation process of the integrated LED glass curtain wall structure according to an embodiment of the present invention.

[0026] Figure 5 This is a schematic diagram of the installation process of the integrated LED glass curtain wall structure according to an embodiment of the present invention.

[0027] Description of the symbols in the figure:

[0028] 1-Curtain wall frame; 1.1-Curtain wall frame bayonet; 1.2-Mounting column; 1.3-Accommodation space; 2-Decorative cover; 2.1-Decorative cover latch; 3-LED glass unit; 3.1-LED glass frame; 3.11-Driver mounting slot; 3.2-LED driver and wiring harness; 3.3-Driver screw; 3.4-Data cable; 3.5-Multi-layer composite glass; 3.6-Film; 3.7-Structural adhesive; 3.8-Edge guard; 3.9-First sealant; 4-Thermal insulation pad; 5-Second sealant; 6-Buckle profile; 7-Fasten screws; 8-Weatherproof sealant. DETAILED DESCRIPTION

[0029] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] It should be understood that in this document, relational terms such as first and second, etc. are merely used to distinguish one entity / operation / object from another entity / operation / object, and do not necessarily require or imply any actual relationship or order between these entities / operations / objects.

[0031] It should also be understood that the terms "comprises," "comprising," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or system that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or system. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not preclude the presence of additional identical elements in the process, method, article, or system that includes the element.

[0032] Example

[0033] The design ideas of the integrated structure of the LED glass curtain wall in this embodiment are as follows:

[0034] The cross-sectional dimensions of the curtain wall frame are designed based on the stress strength analysis of the curtain wall system structure to accommodate components such as the LED glass frame, driver, and wire harness. In addition to meeting the accommodation requirements, the design must also consider the common construction and installation deviation adjustment requirements of the curtain wall, and ensure a compact interior and simple appearance. In addition, a decorative cover panel must be designed to cover the accommodation space, which must be consistent with the curtain wall frame material and appearance color.

[0035] The integrated LED glass frame accommodates and secures the LED driver and wiring harness. The frame features notches for driver installation and structural adhesive for connecting to the multi-layer composite glass. To protect the data cables between the driver and the LED matrix, a protective edge guard (for thermal insulation and insulation) is designed to match the LED glass frame, leaving a gap between the frame and the glass to accommodate the data cable size requirements. Sealant is then used to seal the edge.

[0036] The LED glass unit is composed of an LED glass frame, a driver and wire harness, an edge guard to protect the data line, a film with an LED lamp matrix and multi-layer composite glass. The assembled LED glass unit is placed in the accommodation space on the curtain wall frame and covered and closed with a specially designed decorative cover.

[0037] Special insulation pads are used to isolate the indoor and outdoor heat conduction of metal materials. The gaps between the two sides and the glass are sealed with sealant. Buckle profiles are used on the outdoor side to press the glass unit. Screws are used to fix the buckle profiles and the curtain wall frame, and sealed with weather-resistant sealant.

[0038] Specifically, such as Figure 1-Figure 3 The integrated LED glass curtain wall structure of the embodiment shown includes a curtain wall frame 1, a decorative cover plate 2, an LED glass unit 3, a thermal insulation pad 4, a buckle profile 6 and a fastening screw 7. The curtain wall frame 1, the decorative cover plate 2 and the buckle profile are all made of aluminum alloy.

[0039] The curtain wall frame 1 is provided with an outwardly extending mounting post 1.2. Curtain wall frame 1 is provided with curtain wall frame latches 1.1 on both sides of the mounting post 1.2. A decorative cover panel 2 is provided with a decorative cover panel latch 2.1. The decorative cover panel 2 is removably connected to the curtain wall frame 1 via the curtain wall frame latches 1.1 and the decorative cover panel latches 2.1. A receiving space 1.3 is formed between the mounting post 1.2 and the decorative cover panel 2. In this embodiment, decorative cover panels 2 are provided on both sides of the mounting post 1.2, i.e., receiving spaces 1.3 are formed on both sides of the mounting post 1.2, each of which houses an LED glass unit 3.

[0040] The LED glass unit 3 includes an LED glass frame 3.1, an LED driver and wiring harness 3.2, driver screws 3.3, a data cable 3.4, multi-layer composite glass 3.5, a film containing an LED lamp bead matrix 3.6, structural adhesive 3.7, edge protection 3.8, and a first sealant 3.9. These components and parts are combined to form the LED glass unit.

[0041] The LED glass frame 3.1 is made of aluminum alloy and is fixed within the accommodation space 1.3. A driver mounting notch 3.11 is provided on the LED glass frame 3.1. The LED driver and wiring harness 3.2 are mounted in the driver mounting notch 3.11 using driver screws 3.3. The LED driver and wiring harness 3.2 are located on the side of the LED glass frame 3.1 corresponding to the decorative cover 2. A pre-cut notch is also provided on the LED glass frame for the data cable 3.4 to pass through.

[0042] Multilayer composite glass 3.5 is located outside of storage space 1.3. LED glass frame 3.1 is connected to the multilayer composite glass via structural adhesive 3.7. Film 3.6 containing the LED matrix is ​​located within multilayer composite glass 3.5. Data cable 3.4 connects the LED matrix on film 3.6 to the LED driver and wiring harness 3.2.

[0043] Edge guard 3.8 is a nylon profile and is located between mounting post 1.2 and multi-layer composite glass 3.5. It securely connects to LED glass frame 3.1. Space is reserved at the edge of edge guard 3.8 and multi-layer composite glass 3.5 to accommodate and protect data cables. A first sealant 3.9 is filled between edge guard 3.8 and multi-layer composite glass 3.5.

[0044] The buckle profile 6 is located outside the multi-layer composite glass 3.5. One end of the buckle profile 6 is fixedly connected to the installation column 1.2, and the other end is connected to the outside of the multi-layer composite glass 3.5 for fixing the multi-layer composite glass 3.5.

[0045] The thermal insulation strip 4 is a nylon profile, which is arranged at the end of the mounting column 1.2 and fixed between the mounting column 1.2 and the buckle line profile 6 by fastening screws 7; two layers of second sealant are provided between the thermal insulation strip 4 and the edge guard 3.8.

[0046] In this embodiment, the fastening screw 7 simultaneously realizes the fixed connection between the mounting column 1.2 and the buckle profile 6, and is used to fix the buckle profile 6 and the curtain wall frame 1; the top of the fastening screw 7 is provided with a weather-resistant sealant 8.

[0047] The integrated structure of the LED glass curtain wall in this embodiment places the combined LED glass unit body 3 on a purposefully designed curtain wall frame 1, the decorative cover plate 2 is used to hide and seal the driver and wire harness 3.2 on the LED glass frame, the thermal insulation pad 4 is used to isolate the indoor and outdoor heat conduction of the curtain wall, the buckle profile 6 is used to press and fix the LED glass unit body, the fastening screws 7 are used to fasten the buckle profile 6, and the weather-resistant sealant is used to seal the exposed fastening screws 7.

[0048] The installation diagram of the integrated LED glass curtain wall structure of this embodiment is as follows: Figure 4 、 Figure 5 As shown, the details are as follows:

[0049] First, the multi-layer composite glass 3.5, the film (including the LED lamp bead matrix) 3.6, and the data cable 3.4 are assembled. Then, the pre-processed LED glass frame 3.1 and the multi-layer composite glass 3.5 are assembled with structural adhesive 3.7. The other end of the data cable 3.4 is transferred into the inner side of the LED glass frame 3.1 through the pre-cut on the LED glass frame 3.1. The LED driver and wire harness 3.2 are installed in the driver installation slot 3.11 using the driver screw 3.3. The free end of the data cable 3.4 is connected to the LED driver and wire harness 3.2. Then, the edge guard 3.8 is installed on the LED glass frame 3.1 with screws. The first sealant 3.9 is injected. At this point, the assembly and processing of the LED glass unit 3 are completed. Figure 4 STEP1;

[0050] Install the LED glass unit 3 to the designated position of the curtain wall frame 1, see Figure 4 STEP2;

[0051] Insert the decorative cover plate latch 2.1 of the decorative cover plate 2 into the curtain wall frame latch 1.1 of the curtain wall frame 1. Figure 4 STEP3;

[0052] Repeat the previous installation process and install the components on the other side in the symmetrical position. Figure 4 STEP4;

[0053] The thermal insulation strip 4 is fixedly installed on the end of the installation column 1.2 of the curtain wall frame 1. Figure 5 STEP5;

[0054] The two second sealants 5 between the two sides of the heat insulation pad 4 and the LED glass unit 3 are sealed by injection. Figure 5 STEP6;

[0055] Place the buckle profile 6 in the designated position, press the thermal insulation strip 4 and the LED glass unit 3, and see Figure 5 STEP7;

[0056] Fix the buckle wire profile 6 with the fastening screw 7, and inject the weatherproof sealant 8 into the groove where the fastening screw 7 cap is located to complete the final seal and complete the installation. Figure 5 STEP8.

[0057] To sum up, the utility model provides an integrated structure of LED glass curtain wall, which adopts an integrated design, fully meets the requirements of combining glass curtain wall and LED screen, meets the requirements of neat and beautiful appearance of curtain wall frame, and also meets the functional requirements of curtain wall such as waterproof, airtight, durability, etc., and is easy to replace and repair.

[0058] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in the present invention, and such modifications or substitutions are intended to be within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be subject to the scope of protection of the claims.

Claims

1. An integrated LED glass curtain wall structure, characterized in that: Including curtain wall frame, LED glass unit and buckle profile; The curtain wall frame is provided with outwardly extending mounting columns and decorative cover plates, and a receiving space is formed between the mounting columns and the decorative cover plates; The LED glass unit includes an LED glass frame, an LED driver and a wire harness, a data cable, a film containing an LED lamp bead matrix, and multi-layer composite glass; the LED glass frame is fixed in the accommodation space, and the LED driver and the wire harness are fixed to the LED glass frame; the multi-layer composite glass is located outside the accommodation space, and the LED glass frame and the multi-layer composite glass are connected by structural adhesive; the film is located in the multi-layer composite glass, and the data cable connects the LED lamp bead matrix and the LED driver and the wire harness; The buckle line profile is located outside the multi-layer composite glass, one end of the buckle line profile is connected to the installation column, and the other end is connected to the outside of the multi-layer composite glass.

2. The LED glass curtain wall integrated structure according to claim 1, characterized in that: A guard is provided between the installation column and the multi-layer composite glass, and the guard is fixedly connected to the LED glass frame; a first sealant is provided between the guard and the multi-layer composite glass.

3. The LED glass curtain wall integrated structure according to claim 2, characterized in that: The end of the installation column is provided with a heat insulation pad, which is fixed between the installation column and the buckle line profile.

4. The LED glass curtain wall integrated structure according to claim 3, characterized in that: The mounting column and the buckle line profile are fixedly connected by fastening screws.

5. The LED glass curtain wall integrated structure according to claim 4, characterized in that: The top of the fastening screw is provided with weather-resistant sealant.

6. The LED glass curtain wall integrated structure according to claim 3, characterized in that: A second sealant is provided between the thermal insulation strip and the edge guard.

7. The LED glass curtain wall integrated structure according to claim 1, characterized in that: A driver mounting notch is provided on the LED glass frame, and the LED driver and the wire bundle are fixed in the driver mounting notch.

8. The LED glass curtain wall integrated structure according to claim 7, characterized in that: The LED driver and the wire harness are fixed on a side of the LED glass frame corresponding to the decorative cover plate; the LED glass frame is provided with a pre-cut for the data line to pass through.

9. The LED glass curtain wall integrated structure according to claim 1, characterized in that: The decorative cover plate and the curtain wall frame are detachably connected.

10. The LED glass curtain wall integrated structure according to claim 9, characterized in that: The curtain wall frame is provided with a curtain wall frame bayonet, and the decorative cover is provided with a decorative cover plate bayonet. The decorative cover and the curtain wall frame are detachably connected through the curtain wall frame bayonet and the decorative cover plate bayonet.

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