Coal mining machine roller tooth cutting angle corrector

The shearer drum tooth cutting angle corrector solves the problems of inconsistent tooth length and uneven force, achieves consistency in tooth cutting angle and uniform force, and improves the service life and replacement efficiency of the tooth cutting.

CN223374410UActive Publication Date: 2025-09-23SICHUAN SICHUAN COAL HUARONG BERLIN MINING CO LTD
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Patent Information

Application Number
CN202422539115.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-09-23
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

The existing shearer drum cutting teeth have inconsistent lengths and uneven force, resulting in inconsistent wear, which affects replacement time and production efficiency.

Method used

The shearer drum tooth cutting angle corrector is used to achieve precise alignment and fixation of the tooth cutting through structures such as the indexing plate, support rod, cross bar, ruler and locking screw, ensuring consistent tooth cutting angles and uniform force.

Benefits of technology

The service life and replacement efficiency of the cutting teeth are improved, the replacement time is reduced, and the production efficiency of the coal mining machine is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of coal cutter roller cutting teeth, particularly relates to a coal cutter roller cutting tooth angle corrector, and aims to solve the problems that the existing coal cutter roller cutting teeth are relatively high in long-term use frequency on a working surface, are inconsistent in length and are non-uniform in stress in a use process, so that the abrasion degrees of the cutting teeth are inconsistent, and the cutting teeth are not uniform in angle. In order to solve the problems that a roller needs to be replaced for a long time every time, and normal production is affected, according to the scheme, the device comprises a mounting base, a rotating groove is formed in the top of the mounting base, and an index plate is rotationally connected into the rotating groove; a supporting rod is fixedly arranged on the top side of the index plate. When in use, the angle correcting device can be used for correcting the angle of the cutting teeth of the roller of the coal mining machine, so that the cutting teeth are consistent in angle and length, the cutting teeth are uniformly stressed in the running process, the situation that the roller needs to be replaced for a long time every time due to inconsistent abrasion degrees of the cutting teeth is avoided, and the using effect is enhanced.
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Description

Technical Field

[0001] The utility model relates to the technical field of shearer drum gear cutting, in particular to a shearer drum gear cutting angle corrector. Background Art

[0002] The shearer drum cutting teeth are an important part of the shearer, which directly affects the coal mining efficiency and quality of the shearer. The shearer drum cutting teeth are usually composed of multiple teeth, and the shape and arrangement of these teeth will affect the coal mining effect of the shearer.

[0003] The main function of the shearer drum cutting teeth is to cut the coal seam into small pieces so that the shearer can transport them away. However, the service life of the shearer drum cutting teeth is usually short and needs to be replaced regularly. Most existing replacement methods have the following shortcomings:

[0004] Since the cutting teeth of the shearer cutting drum are frequently used on the working surface for a long time and the length of the cutting teeth is inconsistent, the cutting teeth are unevenly stressed during use, resulting in inconsistent wear of the cutting teeth. As a result, each replacement of the drum takes a long time, affecting normal production.

[0005] In response to the above problems, this utility model document proposes a coal mining machine drum cutting tooth angle corrector. Utility Model Content

[0006] The utility model provides a coal mining machine drum cutting tooth angle corrector, which solves the shortcomings in the prior art that the coal mining machine cutting drum cutting teeth are used frequently on the working surface for a long time, and the cutting teeth are inconsistent in length. During use, the cutting teeth are subjected to uneven force, resulting in inconsistent wear of the cutting teeth, resulting in a long time required for each replacement of the drum, which affects normal production.

[0007] The utility model provides the following technical solutions:

[0008] Coal mining machine drum cutting tooth angle corrector, including:

[0009] A mounting seat, wherein a rotation groove is formed on the top of the mounting seat, and a dividing plate is rotatably connected to the interior of the rotation groove;

[0010] A support rod is fixedly provided on the top side of the dividing plate, a through hole is provided inside the support rod, a cross rod slides through the through hole, and a threaded hole connected to the through hole is provided on the top end of the support rod.

[0011] In a possible design, the internal thread of the threaded hole is connected to a locking screw for locking and fixing the cross bar, and a locking rotating rod is fixedly provided on the top end of the locking screw.

[0012] In a possible design, a scale is provided on the outside of the crossbar, and a sliding hole is provided inside the scale and is slidably connected to the outer wall of the crossbar.

[0013] In a possible design, a threaded plate is fixedly provided on one side of the ruler, and the internal threads of the threaded plate are connected to a locking screw button that is compatible with the cross bar, and the locking screw button is used to lock and fix the ruler.

[0014] In a possible design, a limit block is fixedly provided at one end of the crossbar to limit the sliding of the ruler.

[0015] In a possible design, fixing holes are symmetrically arranged in pairs on the top of the mounting base.

[0016] In the present application, when in use, first, the mounting base is firmly mounted on the coal mining machine drum or the corresponding fixed position through the fixing holes symmetrically opened in pairs on the top thereof. The fixing holes allow the corrector to be firmly fixed in the desired position using bolts or other fasteners. After the installation is completed, the angle of the cutting teeth is adjusted by rotating the connected dividing plate in the rotating groove. The design of the dividing plate allows the operator to rotate it to a suitable angle position according to specific needs to achieve precise alignment of the cutting teeth. The support rod is fixed to the top side of the dividing plate, and the through hole opened inside it allows the cross bar to slide freely. By adjusting the position of the cross bar in the through hole, the specific position or angle of the cutting teeth can be further fine-tuned. The locking screw in the threaded hole is tightened by rotating the locking rod, thereby fixing the cross bar in the desired position to prevent it from being displaced during operation;

[0017] The ruler set on the outside of the crossbar provides an intuitive visual reference to help the operator accurately judge and adjust the position of the cutting teeth. The ruler slides on the crossbar through the sliding hole to achieve accurate position marking. When the ruler is adjusted to the required position, the locking screw connected to the internal thread of the threaded plate is used to lock the ruler on the crossbar to ensure that the ruler will not move due to external force, maintaining the accuracy and stability of the correction, so that it can be used to correct the cutting tooth angle of the coal mining machine drum, so that the cutting tooth angle is consistent and the length is consistent, and the cutting tooth is evenly stressed during operation, which enhances the use effect. The limit block at one end of the crossbar ensures that the ruler will not exceed the predetermined safety range during the sliding process, preventing damage or adjustment errors caused by excessive movement, and improving the applicability effect.

[0018] In the present invention, the shearer drum tooth cutting angle corrector, through the arrangement of structures such as the indexing plate, support rods, through holes, cross bars, threaded holes and locking screws, allows the operator to rotate to a suitable angle position according to specific needs to achieve precise alignment of the cutting teeth. The specific position or angle of the cutting teeth can also be further fine-tuned, while fixing the cross bar in the required position to prevent it from displacement during operation.

[0019] In the utility model, the shearer drum tooth cutting angle corrector can help the operator accurately judge and adjust the position of the tooth cutting by setting the scale, threaded plate and locking screw structure to achieve accurate position marking. At the same time, the scale can be locked on the crossbar to ensure that the scale will not move due to external force, thereby maintaining the accuracy and stability of the correction.

[0020] The utility model can be used to correct the tooth cutting angle of the coal mining machine drum, so that the tooth cutting angle is consistent and the length is consistent, which is beneficial to uniform force on the tooth cutting during operation, avoiding inconsistent wear of the tooth cutting, resulting in a long time required for each drum replacement, and enhancing the use effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is one of the main structural schematic diagrams of the shearer drum tooth cutting angle corrector provided by an embodiment of the utility model;

[0022] Figure 2 This is the second schematic diagram of the main structure of the shearer drum tooth cutting angle corrector provided by the embodiment of the utility model;

[0023] Figure 3 The invention provides a coal mining machine drum cutting angle corrector Figure 2 A schematic diagram of the enlarged structure of part A;

[0024] Figure 4 This is a schematic diagram of the disassembled structure of the locking screw of the shearer drum tooth cutting angle corrector provided by an embodiment of the utility model.

[0025] Reference numerals:

[0026] 1. Mounting seat; 2. Rotation slot; 3. Indexing plate; 4. Support rod; 5. Fixing hole; 6. Through hole; 7. Cross bar; 8. Threaded hole; 9. Locking screw; 10. Locking rod; 11. Ruler; 12. Threaded plate; 13. Locking screw; 14. Limit block. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0028] Example 1

[0029] Please refer to Figures 1-4 , angle corrector, including:

[0030] The mounting base 1 has a rotating groove 2 on the top, and a dividing plate 3 is rotatably connected inside the rotating groove 2. The angle of the cutting teeth is adjusted by rotating the dividing plate 3 connected inside the rotating groove 2. The design of the dividing plate 3 allows the operator to rotate it to a suitable angle position according to specific needs to achieve precise alignment of the cutting teeth.

[0031] A support rod 4 is fixed to the top side of the indexing plate 3. A through-hole 6 is defined within the support rod 4, through which a crossbar 7 slides. The support rod 4 is fixed to the top side of the indexing plate 3. The through-hole 6 allows the crossbar 7 to slide freely. By adjusting the position of the crossbar 7 within the through-hole 6, the specific position or angle of the cutting teeth can be further fine-tuned. A threaded hole 8 is defined at the top of the support rod 4, which communicates with the through-hole 6.

[0032] The internal thread of the threaded hole 8 is connected with a locking screw 9 for locking and fixing the cross bar 7. A locking rotating rod 10 is fixed to the top of the locking screw 9. The locking screw 9 in the threaded hole 8 is tightened by rotating the locking rotating rod 10, thereby fixing the cross bar 7 in the desired position to prevent it from being displaced during operation.

[0033] A ruler 11 is provided on the outside of the cross bar 7, and a sliding hole is provided inside the ruler 11 which is slidably connected to the outer wall of the cross bar 7. The ruler 11 provided on the outside of the cross bar 7 provides an intuitive visual reference to help the operator accurately judge and adjust the position of the cutting teeth. The ruler 11 slides on the cross bar 7 through the sliding hole to achieve accurate position marking.

[0034] A threaded plate 12 is fixedly provided on one side of the scale 11. The internal thread of the threaded plate 12 is connected to a locking screw button 13 that is compatible with the cross bar 7. The locking screw button 13 is used to lock and fix the scale 11. When the scale 11 is adjusted to the desired position, the locking screw button 13 connected to the internal thread of the threaded plate 12 is used to lock the scale 11 on the cross bar 7 to ensure that the scale will not move due to external force, thereby maintaining the accuracy and stability of the correction.

[0035] The present application can be used in the field of coal mining machine drum gear cutting, and can also be used in other fields applicable to the present application.

[0036] Example 2

[0037] refer to Figures 1-4 , improved on the basis of embodiment 1: a shearer drum tooth cutting angle corrector, which is applied to the field of shearer drum tooth cutting;

[0038] A limit block 14 is fixedly provided at one end of the cross bar 7 for limiting the sliding of the scale 11. The limit block 14 at one end of the cross bar 7 ensures that the scale 11 does not exceed a predetermined safety range during the sliding process, thereby preventing damage or adjustment errors caused by excessive movement.

[0039] The top of the mounting base 1 is provided with fixing holes 5 symmetrically arranged in pairs. The mounting base 1 is firmly mounted on the coal mining machine drum or the corresponding fixed position through the fixing holes 5 symmetrically arranged in pairs on the top of the mounting base 1. The fixing holes 5 allow the corrector to be firmly fixed in the desired position using bolts or other fasteners.

[0040] The above are only specific embodiments of the present invention, but the scope of protection of the present invention is not limited to them. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this utility model should be included in the scope of protection of the present utility model. The embodiments of the present utility model and the features of the embodiments can be combined with each other unless there is a conflict. Therefore, the scope of protection of the present utility model shall be based on the scope of protection of the claims.

Claims

1. The shearer drum tooth cutting angle corrector is characterized by: include: A mounting seat (1), wherein a rotation groove (2) is provided on the top of the mounting seat (1), and a dividing plate (3) is rotatably connected inside the rotation groove (2); A support rod (4) is fixedly provided on the top side of the dividing plate (3), a through hole (6) is provided inside the support rod (4), a cross rod (7) is slidably passed through the inside of the through hole (6), and a threaded hole (8) connected to the through hole (6) is provided at the top end of the support rod (4).

2. The shearer drum tooth cutting angle corrector according to claim 1, characterized in that: The internal thread of the threaded hole (8) is connected to a locking screw (9) for locking and fixing the cross bar (7), and a locking rotating rod (10) is fixedly provided at the top end of the locking screw (9).

3. The shearer drum tooth cutting angle corrector according to claim 2, characterized in that: A scale (11) is provided on the outside of the crossbar (7), and a sliding hole is provided inside the scale (11) and is slidably connected to the outer wall of the crossbar (7).

4. The shearer drum tooth cutting angle corrector according to claim 3, characterized in that: A threaded plate (12) is fixedly provided on one side of the scale (11), and the internal thread of the threaded plate (12) is connected to a locking screw button (13) adapted to the cross bar (7), and the locking screw button (13) is used to lock and fix the scale (11).

5. The shearer drum tooth cutting angle corrector according to claim 2, characterized in that: A limit block (14) is fixedly provided at one end of the crossbar (7) for limiting the sliding movement of the scale (11).

6. The shearer drum tooth cutting angle corrector according to claim 1, characterized in that: The top of the mounting seat (1) is provided with fixing holes (5) symmetrically arranged in pairs.