Regenerated aluminum smelting rotary furnace

Through the design of the limit components and drive components, the vibration deviation and dumping problems of the rotary kiln during operation are solved, and the stable operation and safety of the rotary kiln are achieved.

CN223376296UActive Publication Date: 2025-09-23SHANGHAI JIAOTONG UNIV +1
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Patent Information

Application Number
CN202422690211.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-09-23
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

The existing rotary kiln vibrates when it is in operation due to the drive of electric equipment, and is prone to deviation or tipping, posing a safety hazard.

Method used

The limit assembly and drive assembly are adopted, the crown gear is driven by the limit motor, the transmission gear and transmission screw are used to adjust the spacing of the moving blocks, and the limit pulley and meshing belt are combined to achieve stable limit and support for the rotary kiln and reduce the impact of vibration.

Benefits of technology

It effectively prevents the rotary kiln from deflecting and tipping over during rotation, improves working stability and ensures the safety of operators.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of rotary furnaces, and particularly discloses a secondary aluminum smelting rotary furnace which comprises a base and a rotary furnace body. A limiting assembly is arranged in the base; the limiting assembly comprises a limiting motor; the limiting motor is fixedly connected to the bottom of the base; the end, away from the base, of the limiting motor is rotationally connected with a crown-shaped gear. A partition plate is fixedly connected to the middle of the base. The side wall of the partition plate is rotationally connected with a transmission lead screw. The end, away from the partition plate, of the transmission lead screw is rotationally connected to the side wall of the base. The transmission screw rod is fixedly connected with a transmission gear; according to the rotary furnace, the limiting pulley is clamped in the first meshing belt, the phenomenon that the rotary furnace body deviates during rotation can be avoided, meanwhile, through the limiting columns arranged on the periphery, the rotary furnace body can be limited, and the rotary furnace body is prevented from toppling during rotation.
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Description

Technical Field

[0001] The utility model relates to the technical field of rotary furnaces, in particular to a rotary furnace for smelting recycled aluminum. Background Art

[0002] Recycled aluminum is an aluminum alloy or aluminum metal obtained by remelting and refining scrap aluminum and aluminum alloy materials or aluminum-containing waste in a rotary furnace. It is an important source of metallic aluminum. Recycled aluminum mainly appears in the form of aluminum alloys.

[0003] Publication number CN217686520U discloses a rotary kiln comprising a support base, a support plate, and a housing. The support base is rotatably connected to the support plate, the housing is located above the support plate, and the support plate is provided with a drive assembly that prevents the housing from detaching and drives the housing to rotate. The housing has a heating chamber within it, and the housing has an inlet and an outlet communicating with the heating chamber. The heating chamber is provided with a filter assembly for separating solid-liquid mixed metals, and the inlet is provided with a feed assembly and a heating assembly. This application has the effect of conveniently pouring out liquid metal while leaving solid metal in the rotary kiln.

[0004] In the existing technology, the current rotary kiln is combined with a large number of electric devices during operation. When these electric devices drive the rotary kiln to rotate, the rotary kiln will produce certain vibrations, thereby causing an offset between the rotary kiln and the bracket, and may even cause the rotary kiln to fall over, causing harm to surrounding workers. Utility Model Content

[0005] The purpose of this utility model is to provide a rotary furnace for smelting recycled aluminum to solve the following technical problems:

[0006] (1) How to improve the stability of the rotary kiln during operation and prevent the rotary kiln from tipping over.

[0007] The purpose of the utility model can be achieved through the following technical solutions:

[0008] The top of described sliding panel also is provided with an interlocking structure, and the interlocking structure is that last two wheels are rotated, and the sliding panel also is provided with an interlocking structure.

[0009] Furthermore, a driving assembly is provided on the surface of the base; the driving assembly includes a driving box; a supporting plate is slidably connected to the inside of the driving box; a supporting box is fixedly connected to the surface of the supporting plate; a driving shaft is rotatably connected to the inside of the supporting box; a supporting pulley is connected to the outer outer shell of the driving shaft; a second meshing belt is fixedly connected to the middle of the rotary kiln body; and the supporting pulley is clamped on the second meshing belt.

[0010] Furthermore, a telescopic spring is fixedly connected to the bottom of the driving box; and one end of the telescopic spring away from the driving box is fixedly connected to the bottom of the supporting plate.

[0011] Furthermore, the side wall of the partition is fixedly connected with a guide column; the guide column is provided in two groups, which are respectively arranged on both sides of the transmission screw; the guide column is arranged through the moving block.

[0012] Furthermore, the side wall of the supporting box is fixedly connected to a driving motor; and the driving shaft is driven by the driving motor.

[0013] Furthermore, a notch is provided on the surface of the base; the moving block is arranged to pass through the notch; and two groups of supporting pulleys are provided.

[0014] Furthermore, a support leg is fixedly connected to the bottom of the base; and a rubber pad is fixedly connected to the bottom of the support leg.

[0015] Beneficial effects of the utility model:

[0016] (1) The present invention can limit the position of the rotary kiln body and prevent the rotary kiln body from tipping over by means of a limit assembly. First, a driving motor is used to drive the crown gear to rotate, and during rotation, the transmission gear drives the two sets of transmission screws to rotate. Then, according to the size of the rotary kiln body, the transmission screw is used to adjust the spacing between the two sets of moving blocks, and the spacing needs to be larger than the rotary kiln body. After the adjustment is completed, the rotary kiln body is placed on the base, and then the position of the rotary kiln body is adjusted so that the first meshing belt on the rotary kiln body and the limiting pulley are on the same horizontal plane. After the adjustment is completed, the transmission screw is driven to rotate again so that the moving block drives the limiting column to approach the rotary kiln body, and the limiting pulley is clamped on the first meshing belt. By clamping the limiting pulley inside the first meshing belt, the rotary kiln body can be prevented from being offset during rotation. At the same time, the rotary kiln body can be limited by the limit columns arranged around it to prevent the rotary kiln body from tipping over during rotation.

[0017] (2) The utility model drives the rotary kiln through a driving assembly. When the rotary kiln body is placed on the base, it is driven and supported by the driving assembly on the base. The surface of the rotary kiln body is also fixed with a second meshing belt. The supporting pulley on the base is clamped on the second meshing belt, supported by the supporting pulley and the supporting plate, and supported on both sides by components such as limit columns. The second meshing belt can also prevent the rotary kiln body from shifting. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present invention will be further described below in conjunction with the accompanying drawings.

[0019] Figure 1 This is a schematic diagram of the overall structure of the base and the rotary kiln body in the utility model;

[0020] Figure 2 This is a schematic diagram of the overall structure of the rotary kiln body in the utility model;

[0021] Figure 3 This is a cross-sectional view of the overall structure of the base in the utility model;

[0022] Figure 4 This is a cross-sectional view of the overall structure of the drive box in the utility model;

[0023] Figure 5 yes Figure 4 Enlarged view of point A in the middle;

[0024] Figure 6 It is a schematic diagram of the overall structure of the limiting component in the utility model.

[0025] Figure markings: 1. base; 11. notch; 2. rotary kiln body; 21. first meshing belt; 22. second meshing belt; 3. support leg; 31. rubber pad; 4. limit assembly; 41. limit motor; 42. crown gear; 43. transmission screw; 44. transmission gear; 45. partition; 46. moving block; 461. limit column; 462. limit pulley; 463. limit block; 47. guide column; 5. drive assembly; 51. drive box; 52. drive motor; 53. telescopic spring; 54. support plate; 55. support box; 56. drive shaft; 57. support pulley. DETAILED DESCRIPTION

[0026] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] Please see attached picture Figures 1-6 As shown, a rotary furnace for smelting recycled aluminum in an embodiment of the present invention comprises a base 1 and a rotary furnace body 2; a limit assembly 4 is provided in the base 1; the limit assembly 4 comprises a limit motor 41; the limit motor 41 is fixedly connected to the bottom of the base 1; the end of the limit motor 41 away from the base 1 is rotatably connected to a crown gear 42; a partition 45 is fixedly connected to the middle of the base 1; the side wall of the partition 45 is rotatably connected to a transmission screw 43; the end of the transmission screw 43 away from the partition 45 is rotatably connected to the side wall of the base 1; the transmission screw 43 is fixedly connected to Transmission gear 44; the transmission gear 44 is meshed and connected with the crown gear 42; a moving block 46 is threadedly connected to the transmission screw 43; a limiting column 461 is fixedly connected to the top of the moving block 46; a plurality of limiting columns 461 are provided; one end of the limiting column 461 away from the moving block 46 is fixedly connected to the limiting block 463; a limiting pulley 462 is rotatably provided at the end of the limiting block 463; the rotary kiln body 2 is placed on the base 1; a first meshing belt 21 is fixedly connected to the surface of the rotary kiln body 2; the limiting pulley 462 is clamped on the first meshing belt 21;

[0028] During operation, in the prior art, based on the current rotary kiln, a large number of electric devices are combined when operating. When these electric devices drive the rotary kiln to rotate, the rotary kiln will generate a certain vibration, thereby causing an offset between the rotary kiln and the bracket, and even causing the rotary kiln to fall over, causing harm to the surrounding staff. In order to prevent such incidents from happening, first, the driving motor 52 is used to drive the crown gear 42 to rotate, and when rotating, the two sets of transmission screws 43 are driven to rotate through the transmission gear 44. Then, according to the size of the rotary kiln body 2, the transmission screw 43 is used to adjust the distance between the two sets of moving blocks 46, and the distance must be larger than the rotary kiln body 2. The adjustment is completed. Finally, place the rotary kiln body 2 on the base 1, and then adjust the position of the rotary kiln body 2 so that the first meshing belt 21 on the rotary kiln body 2 and the limiting pulley 462 are on the same horizontal plane. After the adjustment is completed, drive the transmission screw 43 to rotate again, so that the moving block 46 drives the limiting column 461 close to the rotary kiln body 2, and clamps the limiting pulley 462 on the first meshing belt 21. By clamping the limiting pulley 462 inside the first meshing belt 21, the rotary kiln body 2 can be prevented from shifting during rotation. At the same time, the rotary kiln body 2 can be limited by the limiting columns 461 arranged around it to prevent the rotary kiln body 2 from tipping over during rotation.

[0029] like Figure 4 and Figure 5 As shown, a driving assembly 5 is provided on the surface of the base 1; the driving assembly 5 includes a driving box 51; a supporting plate 54 is slidably connected to the driving box 51; a supporting box 55 is fixedly connected to the surface of the supporting plate 54; a driving shaft 56 is rotatably connected to the supporting box 55; a supporting pulley 57 is externally connected to the driving shaft 56; a second meshing belt 22 is fixedly connected to the middle of the rotary kiln body 2; the supporting pulley 57 is clamped on the second meshing belt 22;

[0030] During operation, when the rotary kiln body 2 is placed on the base 1, it is driven and supported by the driving component 5 on the base 1. The surface of the rotary kiln body 2 is also fixed with the second meshing belt 22. The supporting pulley 57 on the base 1 is clamped on the second meshing belt 22, and supported by the supporting pulley 57 and the supporting plate 54. The two sides are supported by components such as the limit column 461, and the second meshing belt 22 can also prevent the rotary kiln body 2 from shifting.

[0031] like Figure 4 As shown, a telescopic spring 53 is fixedly connected to the bottom of the driving box 51; one end of the telescopic spring 53 away from the driving box 51 is fixedly connected to the bottom of the supporting plate 54;

[0032] During operation, the rotary kiln body 2 will generate certain vibrations when it rotates. Long-term vibration may cause wear on the connection between the rotary kiln body 2 and the supporting pulley 57. The telescopic spring 53 at the bottom of the drive box 51 can have a shock-absorbing effect on the rotary kiln body 2. During vibration, the supporting plate 54 supported by the telescopic spring 53 can float up and down, thereby reducing the shock of the rotary kiln body 2.

[0033] like Figure 4 As shown, the side wall of the partition 45 is fixedly connected to a guide column 47; the guide column 47 is provided with two groups, respectively provided on both sides of the transmission screw 43; the guide column 47 is provided through the moving block 46;

[0034] During operation, the guide column 47 passes through both sides of the moving block 46. When the moving block 46 moves, the moving block 46 is limited by the guide column 47, which can prevent the moving block 46 from deviating during movement, causing the moving block 46 and the transmission screw 43 to be misaligned.

[0035] like Figure 5 As shown, the side wall of the support box 55 is fixedly connected to the drive motor 52; the drive shaft 56 is driven by the drive motor 52;

[0036] During operation, the driving motor 52 can drive the driving shaft 56 to rotate, thereby driving the supporting pulley 57, and the supporting pulley 57 drives the rotary kiln body 2 to rotate.

[0037] like Figure 6 As shown, the base 1 is provided with a notch 11 on its surface; the moving block 46 is provided through the notch 11; and the supporting pulley 57 is provided with two groups;

[0038] During operation, two sets of second meshing belts 22 are provided on the rotary kiln body 2 and are engaged with the two sets of supporting pulleys 57 at the bottom.

[0039] like Figure 1 and Figure 2 As shown, the bottom of the base 1 is fixedly connected to a supporting leg 3; the bottom of the supporting leg 3 is fixedly connected to a rubber pad 31;

[0040] During operation, the rotary kiln body 2 will generate a certain amount of shaking when rotating. The support legs 3 can alleviate the shaking of the base 1, and the rubber pads 31 can prevent slipping during shaking.

[0041] Working principle of the present utility model: In the prior art, based on the current rotary kiln, a large number of electric devices are combined when it is in operation. When these electric devices drive the rotary kiln to rotate, the rotary kiln will generate a certain vibration, thereby causing an offset between the rotary kiln and the bracket, and even causing the rotary kiln to fall over, causing harm to the surrounding staff. In order to prevent such incidents from happening, first, the driving motor 52 is used to drive the crown gear 42 to rotate, and when rotating, the transmission gear 44 drives the two sets of transmission screws 43 to rotate. Then, according to the size of the rotary kiln body 2, the transmission screw 43 is used to adjust the distance between the two sets of moving blocks 46, and the distance must be larger than the rotary kiln body 2. After the adjustment is completed, the rotary kiln body 2 is placed on the base 1, and then the position of the rotary kiln body 2 is adjusted so that the first meshing belt 21 on the rotary kiln body 2 and the limiting pulley 462 are on the same horizontal plane. After the adjustment is completed, the transmission screw 43 is driven to rotate again, so that the moving block 46 drives the limiting column 461 close to the rotary kiln body 2, and the limiting pulley 462 is clamped on the first meshing belt 21. By clamping the limiting pulley 462 inside the first meshing belt 21, the rotary kiln body 2 can be prevented from offsetting during rotation. At the same time, the rotary kiln body 2 can be limited by the limiting columns 461 arranged around it to prevent the rotary kiln body 2 from tipping over during rotation.

[0042] The rotary kiln is driven by the driving component 5. When the rotary kiln body 2 is placed on the base 1, it is driven and supported by the driving component 5 on the base 1. The surface of the rotary kiln body 2 is also fixed with the second meshing belt 22. The supporting pulley 57 on the base 1 is clamped on the second meshing belt 22, supported by the supporting pulley 57 and the supporting plate 54, and supported on both sides by components such as the limit column 461. The second meshing belt 22 can also prevent the rotary kiln body 2 from shifting.

[0043] The above describes an embodiment of the present invention in detail. However, the above content is only a preferred embodiment of the present invention and should not be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent application of the present invention.

Claims

1. A rotary furnace for smelting recycled aluminum, characterized in that: The rotary kiln comprises a base (1) and a rotary kiln body (2); a limit assembly (4) is provided in the base (1); the limit assembly (4) comprises a limit motor (41); the limit motor (41) is fixedly connected to the bottom of the base (1); the end of the limit motor (41) away from the base (1) is rotatably connected to a crown gear (42); a partition (45) is fixedly connected to the middle of the base (1); the side wall of the partition (45) is rotatably connected to a transmission screw (43); the end of the transmission screw (43) away from the partition (45) is rotatably connected to the side wall of the base (1); a transmission gear (44) is fixedly connected to the transmission screw (43); the transmission The movable gear (44) is meshed and connected with the crown gear (42); a moving block (46) is threadedly connected to the transmission screw (43); a limiting column (461) is fixedly connected to the top of the moving block (46); a plurality of limiting columns (461) are provided; an end of the limiting column (461) away from the moving block (46) is fixedly connected to the limiting block (463); a limiting pulley (462) is rotatably provided at the end of the limiting block (463); the rotary kiln body (2) is placed on the base (1); a first meshing belt (21) is fixedly connected to the surface of the rotary kiln body (2); and the limiting pulley (462) is clamped on the first meshing belt (21).

2. A secondary aluminum smelting rotary furnace according to claim 1, characterized in that: A driving assembly (5) is provided on the surface of the base (1); the driving assembly (5) includes a driving box (51); a supporting plate (54) is slidably connected inside the driving box (51); a supporting box (55) is fixedly connected to the surface of the supporting plate (54); a driving shaft (56) is rotatably connected inside the supporting box (55); a supporting pulley (57) is externally connected to the driving shaft (56); a second meshing belt (22) is fixedly connected to the middle of the rotary kiln body (2); and the supporting pulley (57) is clamped on the second meshing belt (22).

3. A secondary aluminum smelting rotary furnace according to claim 2, characterized in that: A telescopic spring (53) is fixedly connected to the bottom of the driving box (51); one end of the telescopic spring (53) away from the driving box (51) is fixedly connected to the bottom of the supporting plate (54).

4. A secondary aluminum smelting rotary furnace according to claim 3, characterized in that: The side wall of the partition (45) is fixedly connected with a guide column (47); the guide column (47) is provided in two groups, which are respectively arranged on both sides of the transmission screw (43); the guide column (47) is arranged to pass through the moving block (46).

5. A secondary aluminum smelting rotary furnace according to claim 4, characterized in that: The side wall of the supporting box (55) is fixedly connected to a driving motor (52); the driving shaft (56) is driven by the driving motor (52).

6. A secondary aluminum smelting rotary furnace according to claim 5, characterized in that: The surface of the base (1) is provided with a notch (11); the moving block (46) is arranged to pass through the notch (11); and two groups of supporting pulleys (57) are provided.

7. A secondary aluminum smelting rotary furnace according to claim 6, characterized in that: The bottom of the base (1) is fixedly connected to a support leg (3); the bottom of the support leg (3) is fixedly connected to a rubber pad (31).

Citation Information

Patent Citations

  • Rotary furnace

    CN217686520U