Guiding mechanism for perforation welding wire
Through the mechanized operation of the guide mechanism, the problems of difficulty and low efficiency in the process of perforating and soldering wires on circuit boards are solved, and high-precision and high-efficiency threading is achieved.
Patent Information
- Application Number
- CN202422573846.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-24
AI Technical Summary
During the process of perforating and soldering wires on circuit boards, existing technologies require manual operation, which makes perforation difficult, inefficient, and inaccurate.
The guide mechanism adopts mechanized operation, and utilizes the cooperation of the tapered guide nozzle and the middle clamping jaw. The opening and closing of the tapered guide nozzle and the clamping of the jaw are realized by cylinder drive. Combined with image positioning and CNC platform, the guide wire perforation is accurately guided.
The accuracy and efficiency of threading are improved, and efficient mechanized threading operation is achieved.
Smart Images

Figure CN223379385U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of circuit board welding wires, in particular to a guiding mechanism for perforated welding wires. Background Art
[0002] Currently, manual punching is required during the process of perforating and soldering circuit boards, which is difficult, inefficient, and inaccurate. Utility Model Content
[0003] The purpose of the utility model is to address the defects and shortcomings of the existing technology and provide a guiding mechanism for perforated welding wires, which adopts mechanized operation to improve threading accuracy and improve threading efficiency.
[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions: it comprises a main bracket, a tapered guide nozzle opening and closing cylinder, a tapered guide nozzle opening and closing cylinder bracket, a tapered guide nozzle opening and closing push rod, a tapered guide nozzle support, a tapered guide nozzle opening and closing swing arm and a tapered guide nozzle; the tapered guide nozzle opening and closing cylinder is mounted on the front side surface of the main bracket by the tapered guide nozzle opening and closing cylinder bracket, the tapered guide nozzle opening and closing push rod is movably clamped on the upper part of the main bracket, and the bottom of one end thereof is connected to the output end of the tapered guide nozzle opening and closing cylinder; the tapered guide nozzle support is mounted on the top of the main bracket, and one end of the tapered guide nozzle opening and closing push rod is provided with two elliptical grooves, which pass through the bottom wall of the tapered guide nozzle support, or are arranged inside the tapered guide nozzle support; there are two tapered guide nozzle opening and closing swing arms, which are symmetrically screwed in the tapered guide nozzle support front and back, and the tapered guide nozzles are mounted on the protruding ends, and the two tapered guide nozzle opening and closing swing arms are located at one end inside the tapered guide nozzle support and are respectively clamped in the two elliptical grooves.
[0005] Furthermore, a guide rail is installed on the left side of the main bracket, a slider is slidingly set on the guide rail, the connecting frame is installed on the slider, and the middle clamp reciprocating cylinder is installed on the left side of the main bracket, and its output end is connected to the bottom wall of the slider; the middle clamp base is installed on the left side of the connecting frame, and the middle clamp opening and closing cylinder is installed at the bottom of the middle clamp base, and the output end of the middle clamp opening and closing cylinder passes through the bottom plate of the middle clamp base and is connected to the middle clamp opening and closing push rod, and the wing plate of the middle clamp opening and closing push rod is movably inserted in the strip groove on the side wall of the middle clamp base; the top of the middle clamp base is symmetrically screwed with middle clamp claws, and the wing plate of the middle clamp opening and closing push rod is movably clamped between the bottoms of the two middle clamp claws.
[0006] Furthermore, a clearance-eliminating cylinder is installed at the bottom of the connecting frame.
[0007] Furthermore, the tapered guide nozzle and the middle clamping jaw are arranged correspondingly above and below.
[0008] Furthermore, serration structures are provided on opposite surfaces of the middle clamping jaws.
[0009] Furthermore, a cylinder gasket is installed between the two tapered guide nozzle opening and closing swing arms.
[0010] Furthermore, a cylinder gasket is installed between the two middle clamping jaws.
[0011] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention provides a guiding mechanism for perforated welding wires, which adopts mechanized operation, thereby improving threading accuracy and improving threading efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a structural diagram of the present utility model.
[0013] Figure 2 It is an exploded view of the present utility model.
[0014] Figure 3 It is a structural schematic diagram of the tapered guide nozzle support in the utility model.
[0015] Figure 4 It is a structural schematic diagram of the opening and closing push rod of the tapered guide nozzle in the utility model.
[0016] Description of reference numerals:
[0017] Main bracket 1, tapered guide nozzle opening and closing cylinder 2, tapered guide nozzle opening and closing cylinder bracket 3, tapered guide nozzle opening and closing push rod 4, elliptical groove 4-1, guide rail 5, tapered guide nozzle support 6, tapered guide nozzle opening and closing swing arm 7, tapered guide nozzle 8, middle clamp jaw 9, middle clamp opening and closing push rod 10, middle clamp base 11, middle clamp opening and closing cylinder 12, middle clamp reciprocating cylinder 13, connecting frame 14, slider 15, anti-backlash cylinder 16. DETAILED DESCRIPTION
[0018] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. The preferred embodiments in the description are only used as examples. All other embodiments obtained by those skilled in the art without making any creative work are within the scope of protection of the present invention.
[0019] like Figures 1-4As shown, this specific embodiment adopts the following technical solution: it includes a main bracket 1, a conical guide nozzle opening and closing cylinder 2, a conical guide nozzle opening and closing cylinder bracket 3, a conical guide nozzle opening and closing push rod 4, a conical guide nozzle support 6, a conical guide nozzle opening and closing swing arm 7 and a conical guide nozzle 8; the conical guide nozzle opening and closing cylinder 2 is installed on the front side of the main bracket 1 using the conical guide nozzle opening and closing cylinder bracket 3, the conical guide nozzle opening and closing push rod 4 is movably clamped on the upper part of the main bracket 1, and the bottom of one end thereof is connected to the output end of the conical guide nozzle opening and closing cylinder 2; the conical guide nozzle support 6 is installed on the top of the main bracket 1 , and the tapered guide nozzle opening and closing push rod 4 is provided with two elliptical grooves 4-1, one end of which passes through the bottom wall of the tapered guide nozzle support 6, or is arranged inside the tapered guide nozzle support 6; there are two tapered guide nozzle opening and closing swing arms 7, which are symmetrically screwed into the tapered guide nozzle support 6 front and back, and a tapered guide nozzle 8 is installed on the protruding end; the two tapered guide nozzle opening and closing swing arms 7 are located at one end inside the tapered guide nozzle support 6, and are respectively clamped in the two elliptical grooves 4-1. A cylinder gasket is installed between the two tapered guide nozzle opening and closing swing arms 7. When the tapered guide nozzle opening and closing cylinder 2 exits, the two tapered The guide nozzle opening and closing swing arm 7 is reset under the elastic force of the cylinder gasket. A guide rail 5 is installed on the left side of the main bracket 1. A slider 15 is slidably provided on the guide rail 5. The connecting frame 14 is installed on the slider 15. The middle clamp reciprocating cylinder 13 is installed on the left side of the main bracket 1, and its output end is connected to the bottom wall of the slider 15; the middle clamp base 11 is installed on the left side of the connecting frame 14, and the middle clamp opening and closing cylinder 12 is installed at the bottom of the middle clamp base 11. The output end of the middle clamp opening and closing cylinder 12 passes through the bottom plate of the middle clamp base 11 and is connected to the middle clamp opening and closing push rod 10. The middle clamp opening and closing push rod 1 0's wing plate is movably inserted into the strip groove on the side wall of the middle clamp base 11; the top of the middle clamp base 11 is symmetrically screwed with the middle clamp jaws 9, and the opposite surfaces of the middle clamp jaws 9 are provided with a serrated structure, and the conical guide nozzle 8 and the middle clamp jaws 9 are arranged correspondingly up and down; a cylinder gasket is installed between the two middle clamp jaws 9, and when the middle clamp opening and closing push rod 10 retreats, the two middle clamp jaws 9 are reset under the action of air pressure, and the wing plate of the middle clamp opening and closing push rod 10 is movably clamped between the bottoms of the two middle clamp jaws 9; the bottom of the connecting frame 14 is installed with an anti-backlash cylinder 16.
[0020] When using the present invention, under the action of the high-precision positioning of the image positioning system and the CNC XYZ platform, a complete conical wire hole formed by the closing of the two conical guide nozzles 8 is aligned with the target aperture, and the lead is smoothly introduced into the target aperture within the allowable error before completing other related operations. Specifically, after the lead to be guided passes through the two middle clamping jaws 9, it is sent into the two conical guide nozzles 8, and the middle clamp opening and closing cylinder 12 is extended to push the middle clamp opening and closing push rod 10 to rise, thereby pushing the top of the two middle clamping jaws 9 to rotate and close together to catch the lead. At the same time, the conical guide nozzle opening and closing cylinder 2 is extended to push the conical guide nozzle opening and closing push rod 4 to rise, thereby pushing the protruding ends of the two conical guide nozzle opening and closing swing arms 7 to rotate and close together, so that the two conical guide nozzles 8 are closed to form a complete conical wire hole. The bottom diameter of the conical wire hole is the diameter of the lead. The lead wire passes through the bottom of the tapered wire hole and continuously approaches the top of the tapered wire hole under the action of the tapered surface of the inner wall of the tapered wire hole (the smoothness is above 0.8). Finally, it accurately passes through the tapered wire hole (PCB perforation or to pass through the working aperture greater than the wire diameter + 0.3mm requirement) and the target aperture (the target hole and the cone top wire hole are concentric). Then the middle clamp opening and closing cylinder 12 and the tapered guide nozzle opening and closing cylinder 2 withdraw, and the two middle clamp jaws 9 and the two tapered guide nozzle opening and closing swing arms 7 open and reset under the action of air pressure. The lead wire withdraws and the middle clamp reciprocating cylinder 13 retracts, thereby lowering and resetting the middle clamp jaws 9 to complete the threading operation.
[0021] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention provides a guiding mechanism for perforating welding wires, which is driven by a conical guide nozzle opening and closing cylinder to realize the opening and closing of two conical guide nozzle opening and closing swing arms, thereby realizing the opening and closing of the two conical guide nozzles, and the wire is led along the inner wall of the conical guide nozzle, thereby successfully leading the wire out of the required threading position; and in conjunction with the middle clamping claw, it can clamp the lead wire during the threading process, and utilize the middle clamping reciprocating cylinder to send the clamped lead wire into the conical guide nozzle, thereby realizing the limitation of the lead wire during the threading process, mechanized operation, improved threading accuracy, and improved threading efficiency.
[0022] For those skilled in the art, they can modify the technical solutions described in the aforementioned embodiments and make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the scope of protection of the present utility model.
Claims
1. A guide mechanism for a perforated welding wire, characterized in that: The invention comprises a main bracket (1), a conical guide nozzle opening and closing cylinder (2), a conical guide nozzle opening and closing cylinder bracket (3), a conical guide nozzle opening and closing push rod (4), a conical guide nozzle support (6), a conical guide nozzle opening and closing swing arm (7) and a conical guide nozzle (8); the conical guide nozzle opening and closing cylinder (2) is mounted on the front side of the main bracket (1) by means of the conical guide nozzle opening and closing cylinder bracket (3); the conical guide nozzle opening and closing push rod (4) is movably arranged on the upper part of the main bracket (1), and the bottom of one end thereof is connected to the output end of the conical guide nozzle opening and closing cylinder (2); the conical guide nozzle support The seat (6) is installed on the top of the main bracket (1), and one end of the tapered guide nozzle opening and closing push rod (4) is provided with two elliptical grooves (4-1) passing through the bottom wall of the tapered guide nozzle support (6), or is arranged inside the tapered guide nozzle support (6); there are two tapered guide nozzle opening and closing swing arms (7), which are symmetrically screwed into the tapered guide nozzle support (6) in a front-to-back manner, and a tapered guide nozzle (8) is installed on the protruding end; the two tapered guide nozzle opening and closing swing arms (7) are located at one end inside the tapered guide nozzle support (6) and are respectively clamped in the two elliptical grooves (4-1).
2. The guide mechanism for perforated welding wire according to claim 1, characterized in that: The left side of the main bracket (1) is provided with a guide rail (5), a slider (15) is slidably provided on the guide rail (5), the connecting frame (14) is installed on the slider (15), the middle clamp reciprocating cylinder (13) is installed on the left side of the main bracket (1), and its output end is connected to the bottom wall of the slider (15); the left side of the connecting frame (14) is provided with a middle clamp base (11), the bottom of the middle clamp base (11) is provided with a middle clamp opening and closing cylinder (12), the output end of the middle clamp opening and closing cylinder (12) passes through the bottom plate of the middle clamp base (11) and is connected to the middle clamp opening and closing push rod (10), and the wing plate of the middle clamp opening and closing push rod (10) is movably inserted in the strip groove of the side wall of the middle clamp base (11); the top of the middle clamp base (11) is symmetrically rotated with the middle clamp claws (9), and the wing plate of the middle clamp opening and closing push rod (10) is movably clamped between the bottoms of the two middle clamp claws (9).
3. The guide mechanism for perforated welding wire according to claim 2, characterized in that: A clearance-eliminating cylinder (16) is installed at the bottom of the connecting frame (14).
4. The guide mechanism for perforated welding wire according to claim 3, characterized in that: The tapered guide nozzle (8) and the middle clamping claw (9) are arranged correspondingly up and down.
5. The guide mechanism for perforated welding wire according to claim 4, characterized in that: The opposing surfaces of the middle clamping jaws (9) are both provided with serration structures.
6. The guide mechanism for perforated welding wire according to claim 5, characterized in that: A cylinder gasket is installed between the two tapered guide nozzle opening and closing swing arms (7).
7. The guide mechanism for perforated welding wire according to claim 6, characterized in that: A cylinder gasket is installed between the two middle clamping jaws (9).