Multifunctional cleaning system for cleaning glass lenses
By introducing a spray box and a motor-driven pull rod design into the ultrasonic cleaning system, combined with a combination process of multiple cleaning tanks, the problem of incomplete traditional ultrasonic cleaning is solved, and more efficient glass lens cleaning effects and automated operations are achieved.
Patent Information
- Application Number
- CN202422725678.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-08
AI Technical Summary
When cleaning glass lenses, traditional ultrasonic cleaning methods are difficult to completely remove stubborn stains or tiny particles, which affects the cleaning quality.
A multifunctional cleaning system was designed, including an ultrasonic cleaning group and a spray box. The spray box further processes the material after ultrasonic cleaning, and realizes automated entry and exit through a motor-driven pull rod and box door design. The combined process of multiple ultrasonic cleaning tanks and spray boxes forms a process of stain softening, spraying to remove residues, deep cleaning and fine cleaning.
It effectively removes stubborn stains and tiny particles remaining after ultrasonic cleaning, improves cleaning quality, increases the system's automation and work efficiency, extends equipment life, and ensures comprehensiveness and thoroughness of cleaning.
Smart Images

Figure CN223382173U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass lens cleaning, in particular to a multifunctional cleaning system for cleaning glass lenses. Background Art
[0002] Ultrasonic cleaning utilizes the cavitation, acceleration, and direct current effects of ultrasound within a liquid to directly and indirectly disperse, emulsify, and exfoliate the contaminant layer, achieving the cleaning effect. Ultrasonic cleaning, due to its high efficiency and environmental friendliness, has been widely used in the field of glass lens cleaning. However, with the continuous advancement of industrial technology and changing market demands, the requirements for cleaning equipment are also increasing.
[0003] While traditional ultrasonic cleaning can effectively remove most stains from lens surfaces, it can be less effective when it comes to stubborn stains or tiny particles. While these stains or particles soften after the ultrasonic cavitation process, they often aren't completely removed from the lens surface and remain on the lens, affecting cleaning quality.
[0004] Therefore, the prior art needs to be further developed. Utility Model Content
[0005] The purpose of the present invention is to overcome the above technical deficiencies and provide a multifunctional cleaning system for cleaning glass lenses, so as to solve the technical problem of incomplete cleaning when ultrasonically cleaning glass lenses in the related art.
[0006] In order to achieve the above technical objectives, the utility model adopts the following technical solutions: a multifunctional cleaning system for cleaning glass lenses is provided, including: an ultrasonic cleaning group, the ultrasonic cleaning group includes several ultrasonic cleaning tanks, each ultrasonic cleaning tank is used to ultrasonically clean the material; a spray box, the spray box is located between two adjacent ultrasonic cleaning tanks of the ultrasonic cleaning group, the spray box is used to spray the material from the previous ultrasonic cleaning tank, and then transport the material in the spray box to the next ultrasonic cleaning tank, the spray box includes a box door, the box door is retractably arranged relative to the spray box to open or close the spray box, so that the material enters and exits the spray box; a drive assembly, the drive assembly includes a motor and a pull rod, the motor is fixed on the outside of the spray box, the pull rod is connected to the box door, the motor drives the pull rod to retract, thereby driving the box door to move.
[0007] Furthermore, the drive assembly also includes a sleeve rod, which is fixed on the box wall of the spray box and is used to support and guide the pull rod; when the motor drives the pull rod to extend or retract, the pull rod moves inside the sleeve rod, thereby realizing the extension or retraction of the pull rod.
[0008] Furthermore, a pull claw is provided on the pull rod, and the pull rod is connected to the box door through the pull claw. The pull claw is arranged perpendicular to the pull rod, and the contact area between the pull rod and the box door is increased by the pull claw.
[0009] Furthermore, nylon guide strips are installed on both sides of the edge of the box door, and grooves matching the nylon guide strips are provided on both sides of the spray box. When the box door moves relative to the spray box, the nylon guide strips move in the grooves with the movement of the box door to reduce friction on the spray box.
[0010] Furthermore, a window is provided on the box door, and a transparent panel is installed on the window, so that the cleaning status inside the spray box can be observed through the transparent panel.
[0011] Furthermore, the ultrasonic cleaning group includes a first ultrasonic cleaning tank, a second ultrasonic cleaning tank and a third ultrasonic cleaning tank. The first ultrasonic cleaning tank, the second ultrasonic cleaning tank, the spray box and the third ultrasonic cleaning tank are connected in sequence. The material first enters the first ultrasonic cleaning tank and the second ultrasonic cleaning tank for stain softening treatment, then enters the spray box for spraying to remove residues, and then enters the third ultrasonic cleaning tank for deep cleaning using cavitation.
[0012] Furthermore, the ultrasonic cleaning group also includes an ultrasonic cleaning slow pulling tank, and the third ultrasonic cleaning tank is connected to the ultrasonic cleaning slow pulling tank. After the cavitation effect of the material in the third ultrasonic cleaning tank is completed, it enters the ultrasonic cleaning slow pulling tank for further fine cleaning.
[0013] Furthermore, the system also includes a loading area, which is provided with a first conveyor belt. The loading area is connected to the first ultrasonic cleaning tank. The material is transported to the loading area through the first conveyor belt and then transferred from the loading area to the first ultrasonic cleaning tank.
[0014] Furthermore, the system also includes a discharging area, on which a second conveyor belt is provided, and the ultrasonic cleaning slow pull trough is connected to the discharging area so that the cleaned material is removed from the ultrasonic cleaning slow pull trough and placed on the second conveyor belt, and is transported out of the discharging area by the second conveyor belt.
[0015] Furthermore, a plurality of spray heads are arranged in the spray box, and the spray heads are rotatably arranged.
[0016] Beneficial effects:
[0017] 1. The multifunctional cleaning system of this utility model adds a spray box on the basis of traditional ultrasonic cleaning to spray the material, which can effectively remove stubborn stains or tiny particles remaining on the lens after ultrasonic cleaning, thereby improving the cleaning quality and ensuring the cleanliness of the lens surface.
[0018] 2. The multifunctional cleaning system of the utility model realizes the automatic opening and closing of the spray box through the motor-driven pull rod and box door design, thereby improving the automation level of the system, reducing manual operation and improving work efficiency.
[0019] 3. The multifunctional cleaning system of the utility model has a pull claw on the pull rod that increases the contact area with the box door, making the movement of the box door more stable; the design of the nylon guide bar and groove reduces the friction of the box door on the spray box when it moves, extending the service life of the equipment; the setting of the transparent panel makes it easy to observe the cleaning status inside the spray box and facilitate timely adjustment of the cleaning parameters.
[0020] 4. The multifunctional cleaning system of this utility model forms a complete cleaning process through the combined use of multiple ultrasonic cleaning tanks and spray boxes. The materials go through multiple steps such as stain softening, spraying to remove residues, deep cleaning and fine cleaning in sequence, ensuring the comprehensiveness and thoroughness of the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic structural diagram of a multifunctional cleaning system for cleaning glass lenses used in an embodiment of the present utility model;
[0022] Figure 2 This is a top view of the spray box used in the embodiment of the present utility model;
[0023] Figure 3 It is a side view of the spray box used in the embodiment of the present utility model;
[0024] Figure 4 It is a structural schematic diagram of the box door of the spray box adopted in the embodiment of the present utility model.
[0025] The above drawings include the following reference numerals:
[0026] 1. Ultrasonic cleaning group; 11. First ultrasonic cleaning tank; 12. Second ultrasonic cleaning tank; 13. Third ultrasonic cleaning tank; 14. Ultrasonic cleaning slow pulling tank; 2. Spray box; 21. Box door; 211. Window; 22. Nylon guide rail; 23. Groove; 3. Drive assembly; 31. Pull rod; 311. Pull claw; 32. Sleeve rod; 4. Loading area; 41. First conveyor belt; 5. Discharging area; 51. Second conveyor belt. DETAILED DESCRIPTION
[0027] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.
[0028] According to an embodiment of the present invention, a multifunctional cleaning system for cleaning glass lenses is provided. Figures 1 to 4 , including: an ultrasonic cleaning group 1, which includes several ultrasonic cleaning tanks, each of which is used to ultrasonically clean the material; a spray box 2, which is located between two adjacent ultrasonic cleaning tanks in the ultrasonic cleaning group 1. The spray box 2 is used to spray the material from the previous ultrasonic cleaning tank and then transport the material in the spray box 2 to the next ultrasonic cleaning tank. The spray box 2 includes a door 21, which is retractably arranged relative to the spray box 2 to open or close the spray box 2, allowing the material to enter and exit the spray box 2; a drive assembly 3, which includes a motor and a pull rod 31. The motor is fixed to the outside of the spray box 2, and the pull rod 31 is connected to the door 21. The motor drives the pull rod 31 to retract, thereby driving the door 21 to move. The motor and pull rod 31 of the drive assembly 3 enable the door 21 to open and close automatically, thereby realizing the automatic entry and exit of the material into and out of the spray box 2. This not only reduces manual operation and labor intensity, but also improves the overall automation level of the system. By placing the spray tank 2 between two adjacent ultrasonic cleaning tanks in the ultrasonic cleaning group 1, the system can perform a further spray treatment on the material in addition to ultrasonic cleaning. This combined cleaning method helps to more thoroughly remove stains and fine particles from the lens, improving cleaning efficiency and quality. The multifunctional cleaning system for cleaning glass lenses of this embodiment solves the technical problem of incomplete cleaning of glass lenses during ultrasonic cleaning in the related art.
[0029] See Figure 1 and Figure 2 In the multifunctional cleaning system for cleaning glass lenses of this embodiment, the drive assembly 3 also includes a sleeve rod 32, which is fixed to the wall of the spray box 2. The sleeve rod 32 is used to support and guide the pull rod 31; when the motor drives the pull rod 31 to extend or retract, the pull rod 31 moves within the sleeve rod 32, thereby achieving the extension or retraction of the pull rod 31. The sleeve rod 32 is fixed to the wall of the spray box 2, providing solid support for the pull rod 31. When the motor drives the pull rod 31 to extend or retract, the pull rod 31 moves within the sleeve rod 32, achieving precise guidance and positioning. This helps ensure that the door 21 can be opened and closed accurately, and avoids the door 21 from getting stuck or damaged due to inaccurate movement of the pull rod 31.
[0030] See Figure 2 and Figure 3 In this embodiment of the multifunctional cleaning system for cleaning glass lenses, a pull rod 31 is provided with a pull claw 311, which connects the pull rod 31 to the door 21. The pull claw 311 is arranged perpendicular to the pull rod 31, thereby increasing the contact area between the pull rod 31 and the door 21. The pull claw 311 is arranged perpendicular to the pull rod 31, effectively increasing the contact area between the pull rod 31 and the door 21. This design allows the pull rod 31 to transmit force more stably when driving the door 21.
[0031] See Figure 3 and Figure 4 In this embodiment of the multifunctional cleaning system for cleaning glass lenses, nylon guide rails 22 are installed on both sides of the door 21, and grooves 23 are provided on both sides of the spray box 2 to match the nylon guide rails 22. When the door 21 moves relative to the spray box 2, the nylon guide rails 22 move within the grooves 23 with the movement of the door 21, thereby reducing friction on the spray box 2. The coordinated design of the nylon guide rails 22 and the grooves 23 effectively reduces friction between the door 21 and the spray box 2 during movement, reducing wear caused by friction and extending the service life of the door 21 and the spray box 2.
[0032] See Figure 1 、 Figure 2 and Figure 4 In this embodiment of the multifunctional cleaning system for cleaning glass lenses, a window 211 is provided on the chamber door 21. A transparent panel is mounted on the window 211, through which the cleaning status inside the spray chamber 2 can be observed. The transparent panel on the window 211 allows the operator to visually observe the cleaning status inside the spray chamber 2, helping the operator to promptly understand the cleaning progress and judge the cleaning effect, thereby making adjustments or interventions as needed.
[0033] See Figure 1In this embodiment, the multifunctional cleaning system for cleaning glass lenses comprises an ultrasonic cleaning group 1 comprising a first ultrasonic cleaning tank 11, a second ultrasonic cleaning tank 12, and a third ultrasonic cleaning tank 13. The first ultrasonic cleaning tank 11, the second ultrasonic cleaning tank 12, the spray tank 2, and the third ultrasonic cleaning tank 13 are connected in sequence. The material first enters the first ultrasonic cleaning tank 11 and the second ultrasonic cleaning tank 12 for stain softening, then enters the spray tank 2 for spraying to remove residue, and then enters the third ultrasonic cleaning tank 13 for deep cleaning using cavitation. The material first enters the first ultrasonic cleaning tank 11 and the second ultrasonic cleaning tank 12 for stain softening. These two cleaning tanks use the cavitation, acceleration, and straight-through flow of ultrasound to initially impact, disperse, and emulsify stains on the lens surface, making them easier to remove. The initially cleaned material then enters the spray tank 2. Spraying the glass lens with the spray device further removes residues on the lens surface, such as cleaning agents and stain fragments.
[0034] See Figure 1 In this embodiment of the multifunctional cleaning system for cleaning glass lenses, the ultrasonic cleaning group 1 also includes an ultrasonic cleaning slow-pull tank 14. The third ultrasonic cleaning tank 13 is connected to the ultrasonic cleaning slow-pull tank 14. After the cavitation action of the third ultrasonic cleaning tank 13 is completed, the material enters the ultrasonic cleaning slow-pull tank 14 for further fine cleaning. As a subsequent step to the third ultrasonic cleaning tank 13, the ultrasonic cleaning slow-pull tank 14 can provide a more detailed cleaning of the lens. Slow-pull cleaning reduces the cleaning speed or intensity to more gently remove residue and impurities from the material surface. This method can reduce damage to the material and improve cleaning quality.
[0035] See Figure 1 The multifunctional cleaning system for cleaning glass lenses of this embodiment further includes a loading area 4, which is provided with a first conveyor belt 41. The loading area 4 is connected to the first ultrasonic cleaning tank 11. Materials are transported to the loading area 4 by the first conveyor belt 41 and then transferred from the loading area 4 to the first ultrasonic cleaning tank 11. The materials are transported to the loading area 4 by the first conveyor belt 41 and then tightly connected to the first ultrasonic cleaning tank 11, which greatly reduces the labor intensity of workers and improves work safety and comfort.
[0036] See Figure 1The multifunctional cleaning system for cleaning glass lenses of this embodiment also includes a discharge area 5, which is provided with a second conveyor belt 51. The ultrasonic cleaning slow-draw tank 14 is connected to the discharge area 5, so that after the cleaned material is removed from the ultrasonic cleaning slow-draw tank 14, it is placed on the second conveyor belt 51 and transported out of the discharge area 5 by the second conveyor belt 51. The material is removed from the ultrasonic cleaning slow-draw tank 14 and placed on the second conveyor belt 51, which transports it out of the discharge area 5. This process reduces manual operations and significantly improves overall production efficiency.
[0037] See Figure 1 In the multifunctional cleaning system for cleaning glass lenses of this embodiment, a plurality of rotatable nozzles are provided in the spray box 2. The rotatable nozzles can more comprehensively cover the surface of the lens, ensuring that the cleaning liquid can evenly and fully contact the lens.
[0038] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequential order. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in a sequence other than those illustrated or described herein. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0039] Optionally, the specific examples in this embodiment may refer to the examples described in the above embodiments, and this embodiment will not be described in detail here.
[0040] The serial numbers of the above-mentioned embodiments of the present application are for description only and do not represent the advantages or disadvantages of the embodiments.
[0041] In the above embodiments of the present application, the description of each embodiment has its own focus. For parts that are not described in detail in a certain embodiment, please refer to the relevant description of other embodiments.
[0042] The above is only a preferred embodiment of the present application. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present application. These improvements and modifications should also be regarded as the scope of protection of the present application.
Claims
1. A multifunctional cleaning system for cleaning glass lenses, characterized in that: include: An ultrasonic cleaning group (1), wherein the ultrasonic cleaning group (1) comprises a plurality of ultrasonic cleaning tanks, each of which is used for ultrasonically cleaning a material; A spray box (2), the spray box (2) being located between two adjacent ultrasonic cleaning tanks of the ultrasonic cleaning group (1), the spray box (2) being used to spray the material from the previous ultrasonic cleaning tank and then transport the material in the spray box (2) to the next ultrasonic cleaning tank, the spray box (2) comprising a door (21), the door (21) being telescopically arranged relative to the spray box (2) to open or close the spray box (2) and allow the material to enter and exit the spray box (2); A drive assembly (3), the drive assembly (3) includes a motor and a pull rod (31), the motor is fixed on the outside of the spray box (2), the pull rod (31) is connected to the box door (21), and the motor drives the pull rod (31) to extend and retract, thereby driving the box door (21) to move.
2. The multifunctional cleaning system for cleaning glass lenses according to claim 1, characterized in that: The driving assembly (3) further comprises a sleeve rod (32), wherein the sleeve rod (32) is fixed on the wall of the spray box (2), and the sleeve rod (32) is used to support and guide the pull rod (31); when the motor drives the pull rod (31) to extend or retract, the pull rod (31) moves within the sleeve rod (32), thereby realizing the extension or retraction of the pull rod (31).
3. The multifunctional cleaning system for cleaning glass lenses according to claim 2, characterized in that: A pull claw (311) is provided on the pull rod (31), and the pull rod (31) is connected to the box door (21) through the pull claw (311). The pull claw (311) is arranged perpendicular to the pull rod (31), and the contact area between the pull rod (31) and the box door (21) is increased through the pull claw (311).
4. The multifunctional cleaning system for cleaning glass lenses according to claim 1, characterized in that: Nylon guide rails (22) are installed on both sides of the edge of the box door (21), and grooves (23) matching the nylon guide rails (22) are provided on both sides of the spray box (2). When the box door (21) moves relative to the spray box (2), the nylon guide rails (22) move in the grooves (23) along with the movement of the box door (21) to reduce friction on the spray box (2).
5. The multifunctional cleaning system for cleaning glass lenses according to claim 1, characterized in that: A window (211) is provided on the box door (21), and a transparent panel is installed on the window (211), so that the cleaning status inside the spray box (2) can be observed through the transparent panel.
6. The multifunctional cleaning system for cleaning glass lenses according to claim 1, characterized in that: The ultrasonic cleaning group (1) comprises a first ultrasonic cleaning tank (11), a second ultrasonic cleaning tank (12) and a third ultrasonic cleaning tank (13). The first ultrasonic cleaning tank (11), the second ultrasonic cleaning tank (12), the spray box (2) and the third ultrasonic cleaning tank (13) are connected in sequence. The material first enters the first ultrasonic cleaning tank (11) and the second ultrasonic cleaning tank (12) for stain softening treatment, then enters the spray box (2) for spraying to remove residues, and then enters the third ultrasonic cleaning tank (13) for deep cleaning using cavitation.
7. The multifunctional cleaning system for cleaning glass lenses according to claim 6, characterized in that: The ultrasonic cleaning group (1) further includes an ultrasonic cleaning slow-drawing tank (14), and the third ultrasonic cleaning tank (13) is connected to the ultrasonic cleaning slow-drawing tank (14). After the cavitation effect of the material in the third ultrasonic cleaning tank (13) is completed, the material enters the ultrasonic cleaning slow-drawing tank (14) for further fine cleaning.
8. The multifunctional cleaning system for cleaning glass lenses according to claim 7, characterized in that: The system further comprises a loading area (4), wherein a first conveyor belt (41) is provided on the loading area (4), and the loading area (4) is connected to the first ultrasonic cleaning tank (11). The material is transported to the loading area (4) via the first conveyor belt (41), and then transferred from the loading area (4) to the first ultrasonic cleaning tank (11).
9. The multifunctional cleaning system for cleaning glass lenses according to claim 8, characterized in that: The system further comprises a discharge area (5), on which a second conveyor belt (51) is provided, and the ultrasonic cleaning slow pull tank (14) is connected to the discharge area (5) so that the cleaned material is removed from the ultrasonic cleaning slow pull tank (14) and placed on the second conveyor belt (51), and is transported out of the discharge area (5) by the second conveyor belt (51).
10. The multifunctional cleaning system for cleaning glass lenses according to claim 1, characterized in that: A plurality of spray heads are arranged in the spray box (2), and the spray heads are rotatably arranged.