Welding device for pipeline welding

Abstract

The utility model relates to the field of welding devices, and discloses a pipeline welding device which comprises a counter, a U-shaped plate is fixedly connected to the middle of the top end of the counter, a servo motor is fixedly connected to the top side of the right portion of the counter, and the output end of the servo motor is fixedly connected with a first pulley. And rotating columns are rotationally connected to the front side and the rear side of the inner wall of the U-shaped plate correspondingly, second pulleys are fixedly connected to the right sides of the outer walls of the rotating columns, belts are arranged on the outer sides of the two second pulleys and the first pulley, and a plurality of moving wheels are rotationally connected to the inner wall of the U-shaped plate. The pipeline is arranged above the U-shaped plate, the elastic strip penetrates through the hollow column and is fixed through the hook-and-loop fastener, the servo motor is started, the first pulley is driven to rotate, the second pulley is made to rotate through the belt, then the rotating column and the pipeline are driven to rotate, uniform-speed rotation of the pipeline during welding can be achieved, and consistency of welding seams is guaranteed.

Description

Technical Field

[0001] The utility model relates to the field of welding devices, in particular to a welding device for pipeline welding. Background Art

[0002] Pipeline welding is a process that connects two pipe sections by melting them at high temperatures. It is widely used in the oil, gas, and chemical industries. The welding process usually includes preparation, welding, and post-processing. First, the end face of the pipe needs to be cleaned and cut to ensure a smooth weld. Next, a suitable welding method is selected, such as manual arc welding, argon arc welding, or submerged arc welding. During welding, the welder needs to control the welding current, speed, and temperature to ensure the strength and sealing of the weld.

[0003] The welding equipment for pipeline welding is the key equipment for pipeline connection. Common types include arc welding machines, argon arc welding machines and submerged arc welding machines. Arc welding machines use the high temperature generated by the arc to melt the welding rod and base material, and are suitable for welding thin-walled pipes. Argon arc welding machines use inert gas to protect the welding area and are suitable for occasions with high welding quality requirements, such as stainless steel and aluminum alloy pipes.

[0004] In the existing pipeline welding device, during the welding process, the welding of different pipelines is performed manually, resulting in different weld connection strengths. Utility Model Content

[0005] In order to make up for the above deficiencies, the present invention provides a welding device for pipeline welding, aiming to improve the problem of manual pipeline welding in the prior art.

[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a welding device for pipeline welding, comprising a counter, a U-shaped plate fixedly connected to the middle part of the top of the counter, a servo motor fixedly connected to the top right side of the counter, a pulley 1 fixedly connected to the output end of the servo motor, the front and rear sides of the inner wall of the U-shaped plate are rotatably connected to a rotating column, the right side of the outer wall of the rotating column is fixedly connected to a pulley 2, a belt is provided on the outer side of the two pulleys 2 and the pulley 1, a plurality of moving wheels are rotatably connected to the inner wall of the U-shaped plate, fixed blocks are fixedly connected to the left and right sides of the rear top of the U-shaped plate, the outer wall of the fixed block is rotatably connected to a hollow column, the left and right sides of the front top of the U-shaped plate are fixedly connected to elastic strips, the outer wall of the elastic strip passes through the hollow column and is fixedly connected to Velcro, and an adjustment mechanism is provided on the rear top side of the counter, and the adjustment mechanism is used to adjust the position and angle of the welding equipment.

[0007] As a further description of the above technical solution:

[0008] The adjustment mechanism includes a slide plate, which is slidably connected to the top rear side of the counter, and a moving block is slidably connected to the top of the slide plate. Fastening studs are threadedly connected to the left and right sides of the top of the moving block, and a U-shaped block is fixedly connected to the middle of the top of the moving block. The inner wall of the U-shaped block is rotatably connected to a laser welding device, and an adjustment knob is threadedly connected to the right side of the outer wall of the U-shaped block. An electric telescopic rod is fixedly connected to the middle of the top rear side of the counter, and one end of the electric telescopic rod is fixedly connected to the slide plate.

[0009] As a further description of the above technical solution:

[0010] The front side of the counter is rotatably connected to a plurality of safety doors, the right side of the outer wall of the counter is provided with heat dissipation holes, and the front side of the safety door is provided with a plurality of air inlet holes.

[0011] As a further description of the above technical solution:

[0012] The middle part of the front side of the top end of the U-shaped plate is fixedly connected, and the rear side is fixedly connected with an infrared thermometer.

[0013] As a further description of the above technical solution:

[0014] A fixing plate is fixedly connected to the front left side of the top of the counter, and a warning sign is fixedly connected to the top of the fixing plate.

[0015] As a further description of the above technical solution:

[0016] A support column is fixedly connected to the left side of the rear top end of the U-shaped plate, and a lighting lamp is fixedly connected to the front side of the support column.

[0017] As a further description of the above technical solution:

[0018] An air pipe is provided on the bottom right side of the outer wall of the U-shaped block, a limiting block is provided on the outside of the air pipe, the air pipe is fixedly connected to the U-shaped block through the limiting block, and the front side of the air pipe is connected to a conical suction block.

[0019] As a further description of the above technical solution:

[0020] A slide groove is provided at the middle portion of the rear side of the top end of the counter, and the slide groove is slidably connected to the slide rail plate.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, by placing the pipe above the U-shaped plate, passing the elastic strip through the hollow column and fixing it with Velcro, starting the servo motor, driving the pulley 1 to rotate, and then rotating the pulley 2 through the belt, and then driving the rotating column and the pipe to rotate, the pipe can be rotated at a uniform speed during welding to ensure the consistency of the weld.

[0023] 2. In the utility model, by starting the electric telescopic rod, the slide plate and the upper structure are driven to move forward and backward, and the moving block is slid left and right to adjust the position of the laser welding equipment above the slide plate. The adjustment knob is turned to release the fixation and adjust the angle of the laser welding equipment. After the adjustment is completed, the knob is turned again to fix it, thereby completing the multi-angle and multi-directional adjustment of the welding equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 A three-dimensional diagram of the welding device for pipeline welding proposed in the present invention;

[0025] Figure 2 for Figure 1 A magnified view of point A;

[0026] Figure 3 This is a front view of the welding device for pipeline welding proposed by the utility model;

[0027] Figure 4 This is a top view of the welding device for pipeline welding proposed in the present utility model;

[0028] Figure 5 This is a schematic diagram of the U-shaped plate structure of the welding device for pipeline welding proposed by the present invention.

[0029] Legend:

[0030] 1. Counter; 2. Adjustment mechanism; 201. Slide plate; 202. Moving block; 203. Fastening stud; 204. U-shaped block; 205. Laser welding equipment; 206. Adjustment knob; 207. Electric telescopic rod; 3. U-shaped plate; 4. Servo motor; 5. Pulley 1; 6. Rotating column; 7. Pulley 2; 8. Belt; 9. Moving wheel; 10. Fixed block; 11. Hollow column; 12. Elastic strip; 13. Velcro; 14. Air inlet; 15. Heat dissipation hole; 16. Safety door; 17. Limit block; 18. Infrared thermometer; 19. Fixed plate; 20. Warning sign; 21. Support column; 22. Light; 23. Limit block; 24. Air pipe; 25. Conical suction block; 26. Slide groove. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Reference Figure 1 、 Figure 2 and Figure 5 The utility model provides an embodiment: a welding device for pipe welding, including a counter 1, a U-shaped plate 3 is fixedly connected to the middle of the top of the counter 1, a servo motor 4 is fixedly connected to the top right side of the counter 1, and a pulley 1 5 is fixedly connected to the output end of the servo motor 4. The front and rear sides of the inner wall of the U-shaped plate 3 are rotatably connected to a rotating column 6, and the right side of the outer wall of the rotating column 6 is fixedly connected to a pulley 2 7. Belts 8 are provided on the outer sides of the two pulleys 2 7 and the pulley 1 5. The servo motor 4 drives the pulley 1 5 to rotate, and drives the pulley 2 7 to rotate together through the belt 8, and finally drives the rotating column 6 to rotate; The inner wall of the U-shaped plate 3 is rotatably connected to a plurality of movable wheels 9, which can facilitate the movement of the welded pipe; the left and right sides of the rear top of the U-shaped plate 3 are fixedly connected to fixed blocks 10, and the outer walls of the fixed blocks 10 are rotatably connected to hollow columns 11. The left and right sides of the front top of the U-shaped plate 3 are fixedly connected to elastic strips 12, and the outer walls of the elastic strips 12 pass through the hollow columns 11 and are fixedly connected to Velcro 13. The elastic strips 12 pass through the hollow columns 11 and can fix the pipes through the Velcro 13; an adjustment mechanism 2 is provided on the rear top of the counter 1, and the adjustment mechanism 2 is used to adjust the position and angle of the welding equipment;

[0033] Specifically, the pipe to be welded is placed on the outside of the two rotating columns 6 and the moving wheel 9 above the U-shaped plate 3, and then the elastic strip 12 is passed through the hollow column 11 and fixed by the Velcro 13, so that the pipe is fixed above the U-shaped plate 3. Then, the servo motor 4 is started to drive the pulley 1 5 to rotate, and the pulley 2 7 is rotated by the belt 8, thereby driving the rotating column 6 to rotate, and finally driving the outer pipe to rotate, so as to facilitate the uniform rotation of the pipe during the welding process and ensure the consistency of the welding weld.

[0034] Reference Figure 3 、 Figure 4 and Figure 5The adjusting mechanism 2 includes a slide plate 201, which is slidably connected to the top rear side of the counter 1. The top of the slide plate 201 is slidably connected to a moving block 202. The left and right sides of the top of the moving block 202 are threadedly connected with fastening studs 203. The moving block 202 can move left and right on the slide plate 201 and is fixed by the fastening studs 203; the middle part of the top of the moving block 202 is fixedly connected to a U-shaped block 204, the inner wall of the U-shaped block 204 is rotatably connected to the laser welding equipment 205, and the right side of the outer wall of the U-shaped block 204 is threadedly connected to an adjusting knob 206. The adjusting knob 206 can facilitate fixing the angle of the laser welding equipment 205 above the U-shaped block 204; the middle part of the top rear side of the counter 1 is fixedly connected to an electric telescopic rod 207, and one end of the electric telescopic rod 207 is fixedly connected to the slide plate 201;

[0035] Specifically, when the size of the pipe is too large and the welding equipment needs to be adjusted, the electric telescopic rod 207 can be started to drive the slide plate 201 to move back and forth above the counter 1, thereby driving the upper structure to move together, and by sliding the movable block 202 left and right, the position of the laser welding equipment 205 above the slide plate 201 can be adjusted, thereby adjusting it on the horizontal plane, and by turning the adjustment knob 206, the fixation of the laser welding equipment 205 can be released, so that it can be rotated above the U-shaped block 204, thereby adjusting its angle. When the adjustment is completed, the adjustment knob 206 can be turned again to fix it.

[0036] Reference Figure 1 、 Figure 3 and Figure 4 , the front side of the counter 1 is rotatably connected to a plurality of safety doors 16, the right side of the outer wall of the counter 1 is provided with a heat dissipation hole 15, and the front side of the safety door 16 is provided with a plurality of air intake holes 14. The safety door 16 can facilitate maintenance personnel to carry out maintenance, and the internal equipment is cooled through the heat dissipation holes 15, while the air intake holes 14 allow outside air to enter; a 17 is fixedly connected to the middle of the front side of the top of the U-shaped plate 3, and an infrared thermometer 18 is fixedly connected to the rear side of 17. The infrared thermometer 18 can facilitate the measurement of the pipeline after welding; a fixed plate 19 is fixedly connected to the front side of the top left of the counter 1, and a warning sign 20 is fixedly connected to the top of the fixed plate 19. The warning sign 20 can remind the staff of precautions during operation;

[0037] Specifically, through the safety door 16, maintenance personnel can easily carry out maintenance work, the heat dissipation holes 15 allow the heat of the internal equipment to be effectively dissipated, and the air inlet holes 14 ensure that outside air can enter to maintain the normal operation of the equipment. In addition, the infrared thermometer 18 facilitates the temperature measurement of the welded pipe, and the warning sign 20 reminds the staff to pay attention to safety matters during operation.

[0038] Reference Figure 1 、 Figure 4 and Figure 5 , a support column 21 is fixedly connected to the left side of the rear top of the U-shaped plate 3, and a lighting lamp 22 is fixedly connected to the front side of the support column 21, and the lighting lamp 22 can provide additional lighting for the device; an air pipe 24 is provided on the bottom side of the right part of the outer wall of the U-shaped block 204, and a limiting block 23 is provided on the outside of the air pipe 24. The air pipe 24 is fixedly connected to the U-shaped block 204 through the limiting block 23, and the front side of the air pipe 24 is connected to a conical suction block 25. The conical suction block 25 can absorb the smoke generated during welding and discharge it through the exhaust device connected to the air pipe 24; a slide groove 26 is provided in the middle of the rear top of the counter 1, and the slide groove 26 is slidably connected to the slide plate 201, and the slide groove 26 can facilitate the sliding of the slide plate 201;

[0039] Specifically, the necessary additional lighting is provided for the device by the lighting lamp 22, the conical suction block 25 is responsible for absorbing the smoke generated during the welding process, and the exhaust device connected to the air pipe 24 discharges these smoke. In addition, the design of the chute 26 facilitates the smooth sliding of the slide plate 201.

[0040] Working principle: Before using the device, first, place the pipe to be welded on the designated position of the U-shaped plate 3, which is located on the outside of the two rotating columns 6 and the moving wheel 9 to ensure good docking between the pipe and the rotating mechanism. Subsequently, the elastic strip 12 is passed through the hollow column 11 and firmly fixed with Velcro 13 to ensure that the pipe can be stably fixed on the top of the U-shaped plate 3 to avoid deviation during the rotation process. Immediately afterwards, by starting the servo motor 4, pulley 1 5 is driven to rotate. The rotation of pulley 1 5 is transmitted to pulley 2 7 through the transmission action of belt 8, so that pulley 2 7 also rotates. The rotation of pulley 2 7 further drives the rotating column 6 to rotate. The rotating column 6 serves as a bridge connecting the pipe and the rotating mechanism. Its rotation directly drives the outer pipe to rotate. Finally, the rotation of the rotating column 6 realizes the uniform rotation of the outer pipe. During the welding process, the uniform rotation of the pipe helps to ensure the uniformity of the weld and improves the welding quality and efficiency.

[0041] And through the adjustment mechanism 2, when the position of the welding device needs to be adjusted, starting the electric telescopic rod 207 can drive the slide plate 201 to move back and forth above the counter 1, and drive the upper structure to move synchronously. At the same time, by sliding the movable block 202 left and right, the position of the laser welding equipment 205 above the slide plate 201 can be adjusted to achieve horizontal adjustment, and the moved position can be fixed by tightening the stud 203. In addition, turning the adjustment knob 206 can release the fixed state of the laser welding equipment 205, so that it can rotate freely above the U-shaped block 204, thereby adjusting its angle. After the adjustment is completed, turning the adjustment knob 206 again can re-fix the laser welding equipment 205.

[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A welding device for pipe welding, comprising a counter (1), characterized in that: A U-shaped plate (3) is fixedly connected to the middle of the top of the counter (1), a servo motor (4) is fixedly connected to the top side of the right part of the counter (1), a pulley 1 (5) is fixedly connected to the output end of the servo motor (4), the front and rear sides of the inner wall of the U-shaped plate (3) are rotatably connected to a rotating column (6), the right side of the outer wall of the rotating column (6) is fixedly connected to a pulley 2 (7), a belt (8) is provided on the outer side of the two pulleys 2 (7) and the pulley 1 (5), and the inner wall of the U-shaped plate (3) is rotatably connected to a plurality of The U-shaped plate (3) is provided with a movable wheel (9), and the left and right sides of the rear top of the U-shaped plate (3) are fixedly connected with a fixed block (10), and the outer wall of the fixed block (10) is rotatably connected with a hollow column (11). The left and right sides of the front top of the U-shaped plate (3) are fixedly connected with an elastic strip (12), and the outer wall of the elastic strip (12) passes through the hollow column (11) and is fixedly connected with a Velcro (13). The rear top of the counter (1) is provided with an adjustment mechanism (2), and the adjustment mechanism (2) is used to adjust the position and angle of the welding equipment.

2. The welding device for pipeline welding according to claim 1, characterized in that: The adjustment mechanism (2) comprises a slide plate (201), the slide plate (201) is slidably connected to the top rear side of the counter (1), the top of the slide plate (201) is slidably connected to a moving block (202), the left and right sides of the top of the moving block (202) are both threadedly connected to fastening studs (203), the middle of the top of the moving block (202) is fixedly connected to a U-shaped block (204), the inner wall of the U-shaped block (204) is rotatably connected to a laser welding device (205), the right side of the outer wall of the U-shaped block (204) is threadedly connected to an adjustment knob (206), the middle of the top rear side of the counter (1) is fixedly connected to an electric telescopic rod (207), one end of the electric telescopic rod (207) is fixedly connected to the slide plate (201).

3. The welding device for pipeline welding according to claim 1, characterized in that: The front side of the counter (1) is rotatably connected to a plurality of safety doors (16), a heat dissipation hole (15) is provided on the right side of the outer wall of the counter (1), and a plurality of air inlet holes (14) are provided on the front side of the safety door (16).

4. The welding device for pipeline welding according to claim 1, characterized in that: The middle part of the front side of the top end of the U-shaped plate (3) is fixedly connected with (17), and the rear side of the (17) is fixedly connected with an infrared thermometer (18).

5. The welding device for pipeline welding according to claim 1, characterized in that: A fixing plate (19) is fixedly connected to the front left side of the top of the counter (1), and a warning sign (20) is fixedly connected to the top of the fixing plate (19).

6. The welding device for pipeline welding according to claim 1, characterized in that: A support column (21) is fixedly connected to the left side of the rear top of the U-shaped plate (3), and a lighting lamp (22) is fixedly connected to the front side of the support column (21).

7. The welding device for pipeline welding according to claim 2, characterized in that: An air pipe (24) is provided on the bottom right side of the outer wall of the U-shaped block (204), a limiting block (23) is provided on the outer side of the air pipe (24), the air pipe (24) is fixedly connected to the U-shaped block (204) through the limiting block (23), and the front side of the air pipe (24) is connected to a conical suction block (25).

8. The welding device for pipeline welding according to claim 2, characterized in that: A sliding groove (26) is provided in the middle of the rear side of the top end of the counter (1), and the sliding groove (26) is slidably connected to the slide rail plate (201).

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