FPC pre-bending pneumatic forming jig

By designing an FPC pre-bending pneumatic forming jig and utilizing the combined movement of the seat and components to achieve pre-bending of the workpiece, the processing difficulties of small-size FPC pads are solved and the accuracy and density of laser brazing are improved.

CN223402645UActive Publication Date: 2025-09-30SHENZHEN YIGUANG INTELLIGENT MANUFACTURING CO LTD
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Patent Information

Application Number
CN202422779504.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-09-30
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

Existing technologies are unable to effectively process FPC pads for small-sized products, resulting in insufficient laser brazing accuracy and density.

Method used

An FPC pre-bending pneumatic forming jig is designed, which includes a base, a positioning component and a pressing component. The pre-bending processing of the workpiece is achieved through combined movement in the horizontal and vertical directions.

Benefits of technology

The machining accuracy of small-sized workpieces and the accuracy and density of subsequent brazing are improved, and the defective rate is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of jigs, and discloses an FPC pre-bending pneumatic forming jig. The jig comprises a seat body, a positioning assembly and a pressing assembly, the positioning assembly is arranged on the base body in a sliding mode in the horizontal direction, a workpiece is placed on the positioning assembly, and the workpiece is conveyed to a pressing station from a feeding station; the downward pressing assembly is movably arranged on the base in the vertical direction and located over the downward pressing station, and the moving direction of the downward pressing assembly is perpendicular to the sliding direction of the positioning assembly. According to the pre-bending jig, pre-bending machining is conducted on the workpiece through the jig, machining of small-size workpieces is facilitated, and the precision and density of follow-up brazing are improved.
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Description

Technical Field

[0001] The present application relates to the technical field of jigs, and in particular to an FPC pre-bending pneumatic forming jig. Background Art

[0002] With the increasing demand for high-precision, high-density laser welding technology, the main and secondary boards of a product are welded together using FPCs (flexible printed circuit boards). Due to the small design dimensions of the product's solder pads, with a diameter of 0.3mm and a pitch of 0.7mm, traditional manual soldering is impractical. Therefore, laser brazing has been introduced into industrial production. Laser brazing requires pre-bending the flexible printed circuit board. To ensure high precision and density during brazing, an auxiliary jig is required. Utility Model Content

[0003] The technical problem to be solved by this application is to design an auxiliary fixture for FPC pre-bending to facilitate the processing of small-sized products and improve the accuracy and density of brazing.

[0004] In order to solve the above problems, the present application provides an FPC pre-bending pneumatic forming jig, including a base, a positioning assembly and a pressing assembly; the positioning assembly is slidably arranged on the base along the horizontal direction, the workpiece is placed on the positioning assembly, and the workpiece is transported from the loading station to the pressing station; the pressing assembly is movably arranged on the base along the vertical direction, and is located directly above the pressing station, and the moving direction of the pressing assembly is perpendicular to the sliding direction of the positioning assembly.

[0005] Preferably, the positioning assembly includes a first driving member, a guide rail and a movable seat, the first driving member and the guide rail are arranged on the seat body along the same horizontal line, and the driving end of the first driving member is located above the guide rail; the loading station and the pressing station are respectively arranged at both ends of the guide rail, and the driving end of the first driving member is connected to the movable seat to drive the movable seat to move back and forth between the loading station and the pressing station.

[0006] Preferably, an extension plate is provided on the base, and the first driving member is fixed to the extension plate.

[0007] Preferably, a positioning groove for placing a workpiece is provided on the top of the movable seat.

[0008] Preferably, the fixture further comprises an abutment seat for abutting the movable seat, and the abutment seat is provided at one end of the guide rail close to the first driving member.

[0009] Preferably, the pressing assembly includes a second driving member and a pressing seat, one end of the second driving member is fixed to the seat body in the vertical direction, the driving end of the second driving member is connected to the pressing seat, and a pressing portion for squeezing the workpiece is provided at the bottom of the pressing seat, and the position of the pressing portion is opposite to the pressing station.

[0010] Preferably, the fixture further comprises an air return pipe, both ends of which are connected to the movable seat and the second driving member respectively.

[0011] Preferably, chamfers are provided at the corners of the seat body.

[0012] Compared with the prior art, this application has at least one of the following beneficial technical effects:

[0013] When using this jig, the positioning assembly is located at the loading station. The workpiece is placed on the positioning assembly, which is then driven to move horizontally and position itself at the pressing station. The pressing assembly is then activated, driving it vertically downward to press the workpiece, bending it into the desired shape. This jig allows for pre-bending of workpieces, facilitating the processing of small workpieces and improving the accuracy and density of subsequent brazing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0015] Figure 1 Schematic diagram of the overall structure of the fixture in the embodiment of the present application.

[0016] Figure 2 This is a schematic diagram of the overall structure of the fixture from another perspective in an embodiment of the present application.

[0017] Explanation of the accompanying drawings: 1. Base body; 2. Positioning assembly; 21. First driving member; 22. Guide rail; 23. Moving seat; 231. Positioning groove; 3. Pressing assembly; 31. Second driving member; 32. Pressing seat; 33. Pressing part; 4. Extension plate; 5. Abutting seat; 6. Return air pipe; 7. Chamfer; 8. Synchronous button. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0019] It will be understood that when used in this specification and the appended claims, the terms “comprises” and “comprising” indicate the presence of described features, integers, steps, operations, elements and / or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components and / or groups thereof.

[0020] It should also be understood that the terms used in this specification are only for the purpose of describing specific embodiments and are not intended to limit the present application. As used in this specification and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms unless the context clearly indicates otherwise.

[0021] It should be further understood that the term "and / or" used in this specification and the appended claims refers to and includes any and all possible combinations of one or more of the associated listed items.

[0022] Please refer to Figure 1 and Figure 2 The embodiment of the present application provides an FPC pre-bending pneumatic forming jig, which is used to extrude a flexible circuit board workpiece. By adjusting parameters such as the pressing time, the bending angle, and the air pressure, the flexible circuit board workpiece can be bent into a desired shape, such as a V shape, a Z shape, etc.

[0023] Specifically, the fixture comprises a base 1, a positioning assembly 2, and a press assembly 3. The positioning assembly 2 slides horizontally on the base 1, upon which the workpiece is placed and transported from the loading station to the press station. The press assembly 3 is vertically movable on the base 1 and is located directly above the press station, with its movement perpendicular to the sliding direction of the positioning assembly 2.

[0024] When using this jig, positioning assembly 2 is initially positioned at the loading station. A workpiece is placed on it, which is then driven to slide horizontally and positioned at the pressing station. Subsequently, pressing assembly 3 is activated, driving it downward vertically and squeezing the workpiece, bending it into the desired shape. This jig allows for pre-bending of workpieces, facilitating the processing of small workpieces and improving the accuracy and density of subsequent brazing.

[0025] In one embodiment, the positioning assembly 2 includes a first drive member 21, a guide rail 22, and a movable base 23. The first drive member 21 and the guide rail 22 are fixed to the base 1 along the same horizontal line, with the driving end of the first drive member 21 located above the guide rail 22. The loading station is located at the end of the guide rail 22 away from the first drive member 21, and the pressing station is located at the end of the guide rail 22 closer to the first drive member 21. The driving end of the first drive member 21 is connected to the movable base 23, driving the movable base 23 to reciprocate between the loading station and the pressing station, thereby completing the loading, pressing, and unloading processes of the workpiece.

[0026] Furthermore, the top of the base 1 is fixedly connected to an extension plate 4, which is co-located with the guide rail 22. The first drive member 21 is fixedly connected to the extension plate 4. By providing the extension plate 4, the jig can accommodate first drive members 21 of varying sizes, thereby enhancing the ease of use of the jig. In this embodiment, the first drive member 21 is a pneumatic cylinder.

[0027] In one embodiment, a positioning groove 231 for placing a workpiece is defined on the top of the movable base 23. By placing the workpiece in the positioning groove 231, the workpiece is less likely to shift during the movement of the movable base 23 and the pressing process of the pressing assembly 3, thereby improving the accuracy of the workpiece pressing process and reducing the probability of defective products.

[0028] In one embodiment, the jig further includes an abutment seat 5 for abutting the movable seat 23. The abutment seat 5 is disposed on the end of the guide rail 22 near the first drive member 21. When the first drive member 21 drives the movable seat 23 to move to the pressing position, the side of the movable seat 23 near the first drive member 21 abuts against the side wall of the abutment seat 5, thereby improving the positioning accuracy of the movable seat 23 at the pressing position, thereby improving the positioning accuracy of the workpiece and preventing the movable seat 23 from separating from the guide rail 22.

[0029] In a specific embodiment, the pressing assembly 3 includes a second driving member 31 and a pressing seat 32. One end of the second driving member 31 is fixed to the base 1 in the vertical direction, and the driving end of the second driving member 31 is connected to the pressing seat 32. In order to improve the stability of the pressing assembly 3, in this embodiment, two groups of second driving members 31 are provided. The fixed ends of the two groups of second driving members 31 are respectively located on both sides of the guide rail 22 along the length direction, and the driving ends of the two groups of second driving members 31 are respectively connected to the opposite ends of the pressing seat 32. At the same time, in this embodiment, the second driving member 31 is a cylinder.

[0030] Furthermore, a pressing portion 33 for pressing a workpiece is provided at the bottom of the pressing seat 32, and the position of the pressing portion 33 is opposite to the pressing station. When the movable seat 23 is positioned at the pressing station, the position of the pressing portion 33 is opposite to the positioning groove 231, so as to press the workpiece placed on the positioning groove 231.

[0031] In one embodiment, the jig further includes a gas return pipe 6, the ends of which are connected to the movable seat 23 and the second driving member 31, respectively. The gas return pipe 6 is used to recover gas generated by the pressing portion 33 when pressing the workpiece and return the gas to the second driving member 31, thereby forming a gas circulation flow within the jig, ensuring pressure balance during the pressing process, thereby ensuring the continuous operation of the second driving member 31 and efficient energy utilization.

[0032] In one embodiment, chamfers 7 are provided at the corners of the base 1, the lower pressing base 32, the guide rail 22, and the extension plate 4. The chamfers 7 facilitate assembly of the various structures and prevent the corners of the various structures from scratching the user when the jig is used, thereby improving the safety of the jig.

[0033] In one embodiment, the jig further includes a key module electrically connected to the push-down assembly 3 and electrically connected to two synchronization buttons 8. Only when the user presses both synchronization buttons 8 simultaneously does the key module connect, thereby connecting and activating the second driver 31. Pressing only one synchronization button 8 or not both simultaneously disables the key module and thus prevents the second driver 31 from being activated. The provision of two synchronization buttons 8 prevents accidental activation of the jig during use, reducing the likelihood of accidental activation of the second driver 31 and further enhancing the safety of the jig.

[0034] The above description is merely a specific embodiment of the present application, but the scope of protection of the present application is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in the present application, and such modifications or substitutions should be included in the scope of protection of the present application. Therefore, the scope of protection of the present application should be based on the scope of protection of the claims.

Claims

1. A pneumatic forming jig for pre-bending FPC, characterized by: It includes a seat body, a positioning component and a pressing component; The positioning assembly is slidably arranged on the base body in a horizontal direction, the workpiece is placed on the positioning assembly, and the workpiece is transported from the loading station to the pressing station; The pressing assembly is movably arranged on the base body along the vertical direction and is located directly above the pressing station. The moving direction of the pressing assembly is perpendicular to the sliding direction of the positioning assembly.

2. The FPC pre-bending pneumatic forming jig according to claim 1, characterized in that: The positioning assembly includes a first driving member, a guide rail and a movable seat. The first driving member and the guide rail are arranged on the seat body along the same horizontal line, and the driving end of the first driving member is located above the guide rail; the loading station and the pressing station are respectively arranged at both ends of the guide rail, and the driving end of the first driving member is connected to the movable seat to drive the movable seat to move back and forth between the loading station and the pressing station.

3. The FPC pre-bending pneumatic forming jig according to claim 2, characterized in that: An extension plate is provided on the base body, and the first driving member is fixed to the extension plate.

4. The FPC pre-bending pneumatic forming jig according to claim 2, characterized in that: A positioning groove for placing a workpiece is provided on the top of the movable seat.

5. The FPC pre-bending pneumatic forming jig according to claim 2, characterized in that: The fixture further comprises an abutting seat for abutting the movable seat, wherein the abutting seat is arranged at one end of the guide rail close to the first driving member.

6. The FPC pre-bending pneumatic forming jig according to claim 2, characterized in that: The pressing assembly includes a second driving member and a pressing seat. One end of the second driving member is fixed to the seat body in the vertical direction. The driving end of the second driving member is connected to the pressing seat. A pressing portion for squeezing the workpiece is provided at the bottom of the pressing seat. The position of the pressing portion is opposite to the pressing station.

7. The FPC pre-bending pneumatic forming jig according to claim 6, characterized in that: The fixture further includes an air return pipe, with two ends of the air return pipe being connected to the movable seat and the second driving member respectively.

8. The FPC pre-bending pneumatic forming jig according to claim 1, characterized in that: Chamfers are provided at the corners of the seat body.