Grouting mechanism for biscuit production
By designing an automated slurry injection mechanism for biscuit production, the problems of high cost and difficult quantity control of manual slurry extrusion are solved, quantitative injection of slurry is achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422732260.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-08
AI Technical Summary
In the existing sandwich biscuit production, manual extrusion of slurry is costly and difficult to control the amount of slurry, which affects the product quality and taste.
A slurry injection mechanism for biscuit production is designed, which includes a material box, a material distribution seat and a push rod. The automatic quantitative injection of slurry is achieved through a rotating power mechanism and a pushing power mechanism. The production efficiency is improved by combining a chain conveyor and a vibration mechanism.
It realizes automatic quantitative and rapid grouting, reduces labor costs, and improves the mass production efficiency and product quality consistency of sandwich biscuits.
Smart Images

Figure CN223403163U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food processing, in particular to a grouting mechanism for biscuit production. Background Art
[0002] The existing production of sandwich biscuits generally adopts the method of manually squeezing the slurry onto a biscuit, and then placing another biscuit on the slurry to complete the manufacture of the sandwich biscuits. However, if sandwich biscuits need to be produced in large quantities, a large number of people are required to squeeze the slurry, which makes the labor cost relatively high and the cost of enterprise investment relatively high. Moreover, when squeezing the slurry manually, the amount of slurry cannot be well controlled, and sometimes too much or too little is injected, which affects the taste and quality of the sandwich biscuits. Utility Model Content
[0003] The utility model aims to solve one of the problems existing in the existing related technologies to at least a certain extent. To this end, the utility model provides a slurry injection mechanism for biscuit production.
[0004] To achieve the above objectives, the present invention provides the following technical solutions:
[0005] A slurry injection mechanism for biscuit production includes a frame, on which a material box, an intermediate material discharge seat and a material distribution seat are arranged in sequence from top to bottom, a material discharge port is arranged at the lower end of the material box, a material distribution hole is arranged on the material distribution seat, and a material receiving cavity, a cylindrical cavity and a material discharge hole are arranged in sequence from top to bottom on the intermediate material discharge seat, the material receiving cavity is connected to the material discharge port, the material discharge hole is connected to the material distribution hole, a material distribution cylinder is rotatably installed in the cylindrical cavity, an L-shaped flow channel and an inwardly cut guide plane are arranged on the outer wall of the material distribution cylinder, and an L-shaped flow channel and an inwardly cut guide plane are arranged on the material distribution seat. A pushing hole connected to the cylindrical cavity is also provided on one side, and a pushing rod is movably and retractably provided in the pushing hole. A pushing power mechanism for driving the pushing rod to move and retract along the pushing hole is also provided on the frame, and a rotating power mechanism is provided on the material box. The rotating power mechanism is used to drive the distribution cylinder to rotate back and forth, so that the distribution cylinder switches between the first form and the second form, wherein, in the first form, the pushing hole is connected to the material receiving cavity through the guide plane, and in the second form, the pushing hole is connected to the distribution hole through the L-shaped flow channel.
[0006] In some embodiments, the rotating power mechanism includes an articulated seat hingedly arranged on one side of the material box, a first cylinder is arranged on the articulated seat, a connecting piece is hingedly arranged on the piston rod of the first cylinder, and one end of the material distribution cylinder extends out of the middle material discharge seat and is connected to the connecting piece.
[0007] In some embodiments, the pushing power mechanism includes a pressing seat slidably arranged on the frame, one end of the pushing rod is arranged on the pressing seat, a screw is also provided on the pressing seat, a screw sleeve is threadedly provided on the screw, a motor is provided on the frame, a first gear is provided on the output shaft of the motor, and a second gear that can engage with the first gear is also rotatably installed on the frame, the second gear is provided with a center hole, and the screw sleeve is coaxially arranged in the center hole.
[0008] In some embodiments, a slide rail is provided on the frame, a slider slides on the slide rail, and the pressing seat is connected to the slider.
[0009] In some embodiments, a stirring device is further provided in the material box.
[0010] In some embodiments, a chain conveyor for conveying biscuit molds is also included, and the machine frame is installed on the chain conveyor.
[0011] In some embodiments, a plurality of second cylinders are provided on the chain conveyor, and a piston rod of each of the second cylinders is vertically upwardly arranged and connected to the frame.
[0012] In some embodiments, a vibration mechanism is further provided on the chain conveyor for vibrating the biscuit molds on the chain conveyor.
[0013] In some embodiments, the vibration mechanism includes a supporting beam disposed in the chain conveyor, an elastic component is disposed on the supporting beam, a vibration plate is connected to the elastic component, and a pneumatic vibrator is disposed on the vibration plate.
[0014] In some embodiments, the elastic component includes a third cylinder spaced apart on the support beam, a support plate is provided on the piston rod of the third cylinder, a spring is provided on the support plate, and the upper end of the spring is connected to the vibration plate.
[0015] Compared with the prior art, the beneficial effects of the present invention are:
[0016] It can automatically and quickly inject the slurry onto the biscuits in a quantitative manner. When producing sandwich biscuits in large quantities, it can improve production efficiency, reduce labor costs, and improve the competitiveness of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a three-dimensional schematic diagram of the grouting mechanism of the utility model when it is installed on a chain conveyor;
[0018] Figure 2 This is a cross-sectional view of the guide plane of the utility model connecting the push hole and the receiving cavity;
[0019] Figure 3 This is a cross-sectional view of the utility model when the L-shaped flow channel connects the push hole and the distribution hole;
[0020] Figure 4 It is a partial cross-sectional schematic diagram of the grouting mechanism of the utility model;
[0021] Figure 5 This is a side view schematic diagram of the grouting mechanism of the utility model when it is installed on a chain conveyor;
[0022] Figure 6 For this utility model Figure 5 A magnified schematic diagram of . DETAILED DESCRIPTION
[0023] The following detailed description provides various embodiments or examples for implementing the present invention. These are, of course, merely examples and are not intended to be limiting. Furthermore, repeated reference numerals, such as repeated numbers and / or letters, may be used in different embodiments. This repetition is for simplicity and clarity in describing the present invention and does not imply a specific relationship between the various embodiments and / or configurations discussed.
[0024] like Figures 1-6 The slurry injection mechanism for biscuit production shown in the figure includes a frame 1, on which a material box 2, an intermediate material discharge seat 3 and a material distribution seat 4 are arranged in sequence from top to bottom. The lower end of the material box 2 is provided with a material discharge port 5, and the material distribution seat 4 is provided with a material distribution hole 6. The intermediate material discharge seat 3 is provided with a material receiving cavity 7, a cylindrical cavity 8 and a material discharge hole 9 which are connected in sequence from top to bottom. The material receiving cavity 7 is connected to the material discharge port 5, and the material discharge hole 9 is connected to the material distribution hole 6. A material distribution cylinder 10 is rotatably installed in the cylindrical cavity 8, and an L-shaped flow channel 11 and an inwardly cut guide plane 111 are provided on the outer wall of the material distribution cylinder 10. One side of the seat 4 is also provided with a pushing hole 12 connected to the cylindrical cavity 8, and a pushing rod 13 is movably and retractably provided in the pushing hole 12. A pushing power mechanism for driving the pushing rod 13 to move and retract along the pushing hole 12 is also provided on the frame 1, and a rotating power mechanism is provided on the material box 2. The rotating power mechanism is used to drive the distribution cylinder 10 to rotate back and forth, so that the distribution cylinder 10 switches between the first form and the second form. In the first form, the pushing hole 12 is connected to the material receiving cavity 7 through the guide plane 111, and in the second form, the pushing hole 12 is connected to the distribution hole 6 through the L-shaped flow channel 11.
[0025] According to the above structure, the working principle of the grouting mechanism is as follows:
[0026] The slurry flows into the receiving cavity 7 through the feeding port 5 in the material box 2, and then the rotating power mechanism drives the material distribution cylinder 10 to rotate, so that the guide plane 111 connects the pushing hole 12 with the receiving cavity 7, allowing the slurry to flow into the pushing hole 12. At this time, the material distribution cylinder 10 is in the first state (such as Figure 2 Then, the distribution cylinder 10 is driven to rotate in the opposite direction by the rotating power mechanism, so that the L-shaped flow channel 11 connects the push hole 12 with the distribution hole 6. At this time, the distribution cylinder 10 is in the second form (as shown). Figure 3 As shown), the pushing rod 13 is driven by the pushing power mechanism to push the slurry out of the pushing hole 12, and the slurry enters the distribution hole 6 from the L-shaped flow channel 11, and then flows into the mold cavity of the biscuit mold 61 through the distribution hole 6; thereby, the slurry can be automatically and quantitatively injected onto the biscuits quickly, which can improve production efficiency, reduce labor costs, and enhance the competitiveness of the enterprise when producing sandwich biscuits in large quantities.
[0027] See also Figure 4 As shown, the rotating power mechanism includes an articulated seat 21 hingedly provided on one side of the material box 2, a first cylinder 22 is provided on the articulated seat 21, a connecting piece 23 is hingedly provided on the piston rod of the first cylinder 22, one end of the material distribution cylinder 10 extends out of the middle material discharge seat 3 and is connected to the connecting piece 23, the first cylinder 22 works and drives the material distribution cylinder 10 to rotate through the action of the connecting piece 23.
[0028] Of course, the above structure is the preferred structure of the rotating power mechanism, and the material distribution cylinder 10 can also be driven to rotate back and forth by means of a gear rack.
[0029] See also Figure 4 As shown, the pushing power mechanism includes a pressing seat 34 slidably arranged on the frame 1, one end of the pushing rod 13 is arranged on the pressing seat 34, and a screw rod 35 is also provided on the pressing seat 34, and a screw rod sleeve 36 is threadedly sleeved on the screw rod 35, a motor 31 is provided on the frame 1, and a first gear 32 is provided on the output shaft of the motor 31, and a second gear 33 that can mesh with the first gear 32 is also rotatably mounted on the frame 1, and the second gear 33 is provided with a center hole, and the screw rod sleeve 36 is coaxially arranged in the center hole, a slide rail 41 is provided on the frame 1, and a slider 42 slides on the slide rail 41, and the pressing seat 34 is connected to the slider 42.
[0030] The specific working principle of the pushing power mechanism is as follows:
[0031] When the motor 31 is working, it drives the first gear 32 to rotate, and the first gear 32 is engaged with the second gear 33, thereby driving the first gear 33 and the screw sleeve 36 to rotate, and then the screw sleeve 36 cooperates with the screw 35 to make the screw 35 move along the screw sleeve 36, thereby driving the pressing seat 34 to move, and realizing the movable extension and retraction of the pushing rod 13 along the pushing hole 12.
[0032] In the present invention, a stirring device 51 is further provided in the material box 2. The stirring device 51 is an existing conventional setting and will not be described in detail here.
[0033] See also Figure 1 As shown, a chain conveyor 62 for conveying biscuit molds 61 is also included. The frame 1 is arranged on the chain conveyor 62, and the slurry is injected into the biscuit molds 61 on the chain conveyor 62 through a grouting mechanism.
[0034] Furthermore, a plurality of second cylinders 71 are provided on the chain conveyor 62 , and the piston rod of each second cylinder 71 is vertically upwardly arranged and connected to the frame 1 , and the distance between the grouting mechanism and the biscuit mold 61 is adjusted by the action of the second cylinder 71 .
[0035] See also Figure 5 、 Figure 6 As shown, the chain conveyor 62 is further provided with a vibration mechanism for vibrating the biscuit mold 61 on the chain conveyor 62 . By setting the vibration mechanism, the slurry can be evenly laid in the mold cavity of the biscuit mold 61 .
[0036] Specifically, the vibration mechanism includes a supporting beam 91 arranged in the chain conveyor 62, an elastic component is arranged on the supporting beam 91, a vibration plate 92 is connected to the elastic component, and a pneumatic vibrator 93 is arranged on the vibration plate 92. Under the action of the pneumatic vibrator 93 and the elastic component, the vibration plate 92 is driven to vibrate, and then the vibration of the vibration plate 92 is transmitted to the biscuit mold 61.
[0037] The elastic component includes a third cylinder 100 spaced apart on the support beam 91, a support plate 101 is provided on the piston rod of the third cylinder 100, a spring 102 is provided on the support plate 101, and the upper end of the spring 102 is connected to the vibration plate 92, so that the vibration plate 92 can be attached to the bottom wall of the biscuit mold 61 through the action of the third cylinder 100.
[0038] The basic principles and main features of the present invention and the advantages of the present invention are shown and described above in conjunction with the accompanying drawings. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A slurry injection mechanism for biscuit production, characterized in that: The invention comprises a frame (1), on which a material box (2), an intermediate material discharge seat (3) and a material distribution seat (4) are sequentially arranged from top to bottom; a material discharge port (5) is arranged at the lower end of the material box (2); a material distribution hole (6) is arranged on the material distribution seat (4); a material receiving cavity (7), a cylindrical cavity (8) and a material discharge hole (9) are sequentially arranged from top to bottom on the intermediate material discharge seat (3); the material receiving cavity (7) is connected to the material discharge port (5); the material discharge hole (9) is connected to the material distribution hole (6); a material distribution cylinder (10) is rotatably installed in the cylindrical cavity (8); an L-shaped flow channel (11) and an inwardly cut guide plane (111) are arranged on the outer wall of the material distribution cylinder (10); ) is also provided with a push hole (12) connected to the cylindrical cavity (8) on one side, a push rod (13) is movably and retractably provided in the push hole (12), a push power mechanism for driving the push rod (13) to move and retract along the push hole (12) is also provided on the frame (1), and a rotation power mechanism is provided on the material box (2), the rotation power mechanism is used to drive the distribution cylinder (10) to rotate back and forth, so that the distribution cylinder (10) switches between the first form and the second form, wherein, in the first form, the push hole (12) is connected to the material receiving cavity (7) through the guide plane (111), and in the second form, the push hole (12) is connected to the distribution hole (6) through the L-shaped flow channel (11).
2. A slurry injection mechanism for biscuit production according to claim 1, characterized in that: The rotating power mechanism includes an articulated seat (21) hingedly arranged on one side of the material box (2), a first cylinder (22) is arranged on the articulated seat (21), a connecting piece (23) is hingedly arranged on the piston rod of the first cylinder (22), and one end of the material distribution cylinder (10) extends out of the middle material discharge seat (3) and is connected to the connecting piece (23).
3. A slurry injection mechanism for biscuit production according to claim 1, characterized in that: The pushing power mechanism includes a pressing seat (34) slidably arranged on the frame (1), one end of the pushing rod (13) is arranged on the pressing seat (34), a screw rod (35) is also arranged on the pressing seat (34), a screw rod sleeve (36) is threadedly sleeved on the screw rod (35), a motor (31) is arranged on the frame (1), a first gear (32) is arranged on the output shaft of the motor (31), and a second gear (33) that can mesh with the first gear (32) is also rotatably mounted on the frame (1), the second gear (33) is provided with a center hole, and the screw rod sleeve (36) is coaxially arranged in the center hole.
4. A slurry injection mechanism for biscuit production according to claim 3, characterized in that: A slide rail (41) is provided on the frame (1), a slider (42) slides on the slide rail (41), and the material pressing seat (34) is connected to the slider (42).
5. A slurry injection mechanism for biscuit production according to claim 1, characterized in that: A stirring device (51) is also provided in the material box (2).
6. A slurry injection mechanism for biscuit production according to any one of claims 1 to 5, characterized in that: It also includes a chain conveyor (62) for conveying biscuit molds (61), and the frame (1) is arranged on the chain conveyor (62).
7. A slurry injection mechanism for biscuit production according to claim 6, characterized in that: A plurality of second cylinders (71) are provided on the chain conveyor (62), and the piston rod of each second cylinder (71) is vertically upwardly arranged and connected to the frame (1).
8. A slurry injection mechanism for biscuit production according to claim 6, characterized in that: The chain conveyor (62) is also provided with a vibration mechanism for vibrating the biscuit mold (61) on the chain conveyor (62).
9. A slurry injection mechanism for biscuit production according to claim 8, characterized in that: The vibration mechanism includes a support beam (91) arranged in the chain conveyor (62), an elastic component is arranged on the support beam (91), a vibration plate (92) is connected to the elastic component, and a pneumatic vibrator (93) is arranged on the vibration plate (92).
10. A slurry injection mechanism for biscuit production according to claim 9, characterized in that: The elastic component includes a third cylinder (100) spaced apart on the supporting beam (91), a supporting plate (101) is provided on the piston rod of the third cylinder (100), a spring (102) is provided on the supporting plate (101), and the upper end of the spring (102) is connected to the vibration plate (92).