Ceramic lining of cyclone
By installing a conductive ceramic lining gasket and a lead cable system on the cyclone lining, the problem of static electricity accumulation in the cyclone is solved, and the safe discharge of static electricity and the improvement of separation efficiency are achieved.
Patent Information
- Application Number
- CN202422745015.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-10-03
- Estimated Expiration
- 2034-11-12
AI Technical Summary
Static electricity easily accumulates in the cyclone, leading to reduced separation quality and fire risk, and cannot be discharged in time.
Conductive ceramic lining gaskets and lead cable systems are used to collect static electricity through conductive embedded sheets and guide it to the outside of the cyclone, avoiding static electricity accumulation on the lining.
Effectively guide static electricity inside the cyclone, prevent static fires, improve separation quality and efficiency, and avoid adsorption of tiny particles.
Smart Images

Figure CN223405139U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cyclone accessories, in particular to a cyclone ceramic lining. Background Art
[0002] A hydrocyclone is a common separation and classification device that typically operates on the principle of centrifugal sedimentation. When the two-phase mixture to be separated enters the hydrocyclone tangentially from its periphery at a constant pressure, it generates intense three-dimensional, elliptical, highly rotating, shearing turbulence. Due to the size difference between coarse and fine particles, they are subject to varying degrees of centrifugal force, centripetal buoyancy, and fluid drag. As a result of centrifugal sedimentation, the majority of coarse particles are discharged through the hydrocyclone's underflow outlet, while the majority of fine particles are discharged through the overflow pipe, achieving the desired separation and classification.
[0003] To improve the practical performance of a cyclone, an additional lining is usually added to the inner wall of the cyclone. For example, Chinese patent application number CN201720345855.7 provides a cyclone ceramic lining, including a wear-resistant ceramic component with a hardness of HRA83-85 covering the inner wall of the cyclone. The inner wall of the cyclone is provided with a snap-on connection component for snap-on connection with the wear-resistant ceramic component. The bottom of the wear-resistant ceramic component is provided with a snap-on hole that matches the snap-on connection component. The snap-on connection component is a dovetail-shaped elongated protrusion with a wider top and a narrower bottom. The snap-on hole is a dovetail-shaped elongated hole with a larger inner side and a smaller outer side.
[0004] The above technical solution involves a cyclone equipped with a ceramic lining. However, during operation, static electricity is generated by the friction between the material and the lining, and it cannot be discharged in time. The static electricity accumulates in the cyclone and easily absorbs tiny particles in the material, reducing the separation quality and efficiency, and there is a risk of static electricity causing fire. Utility Model Content
[0005] The purpose of the utility model is to provide a ceramic lining for a cyclone, so as to solve the problem of easy static accumulation in the existing cyclone mentioned in the above background technology.
[0006] The technical solution of the present utility model is achieved as follows: a cyclone ceramic lining includes a column and a straight section, the top of the column is connected to the overflow conduit through a packing sealing disk, a slurry inlet pipe is installed on the side of the top of the column, the bottom of the column is connected to the straight section through a sealing flange, a cone is provided below the straight section, an underflow port is installed at the bottom of the cone, and conductive ceramic lining gaskets are installed on the inner wall of the column, the straight section and the cone.
[0007] Preferably, a sealing gasket is provided in the middle of the sealing flange.
[0008] Preferably, the conductive ceramic lining gasket includes a ceramic sheet substrate, one side of which is fixedly connected to the column, the straight section, and the cone respectively, and the other side surface of the conductive ceramic lining gasket is paved with a conductive embedded sheet, and a conductive wire is arranged in the ceramic sheet substrate.
[0009] Preferably, the surface of the conductive inner embedded sheet is arc-shaped, and the arc-shaped top surface of the conductive inner embedded sheet is higher than the surface of the ceramic sheet base.
[0010] Preferably, power cables are provided in the column, the straight section and the cone, and the power cables are electrically connected to each of the conductive embedded sheets through the conductive wires.
[0011] Preferably, the power cable is electrically connected to the conductive hammer block.
[0012] Preferably, the conductive hammer block is made of stainless steel.
[0013] Preferably, the power lead cable and the conductive wire are both armored cables.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] This type of cyclone ceramic lining can collect and discharge static electricity generated by friction between the inner wall of the cyclone and the material while the cyclone is operating, preventing static electricity from accumulating on the inner wall of the cyclone, thereby avoiding the risk of static electricity fire. It can also avoid adsorbing tiny particles in the material, thereby improving the quality and efficiency of the cyclone diversion material. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0017] Figure 1 It is a partial cross-sectional view of the utility model;
[0018] Figure 2 for Figure 1 Magnified view of area A.
[0019] Among them: 1. Overflow conduit; 2. Packing sealing disk; 3. Slurry inlet pipe; 4. Column; 5. Conductive ceramic lining gasket; 6. Bottom flow port; 7. Cone; 8. Straight section; 9. Sealing flange; 10. Sealing gasket; 501. Ceramic substrate; 502. Conductive embedded sheet; 503. Conductive wire; 504. Lead-in cable; 505. Conductive hammer block. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See Figure 1 A cyclone ceramic lining includes a column 4 and a straight section 8. The top of the column 4 is connected to the overflow conduit 1 through a packing sealing disk 2. A slurry inlet pipe 3 is installed on the side of the top of the column 4. The bottom of the column 4 is connected to the straight section 8 through a sealing flange 9. A cone 7 is provided below the straight section 8. A bottom flow port 6 is installed at the bottom of the cone 7. Conductive ceramic lining gaskets 5 are installed on the inner walls of the column 4, the straight section 8 and the cone 7.
[0022] See Figure 1 A sealing gasket 10 is provided in the middle of the sealing flange 9. This arrangement can improve the sealing and reliability of the sealing flange 9 and prevent the sealing flange 9 from leaking.
[0023] See Figure 2 The conductive ceramic lining gasket 5 includes a ceramic sheet substrate 501, one side of the ceramic sheet substrate 501 is fixedly connected to the column 4, the straight section 8, and the cone 7 respectively, and the other side surface of the conductive ceramic lining gasket 5 is paved with a conductive embedded sheet 502, and a conductive wire 503 is arranged in the ceramic sheet substrate 501. This arrangement makes it easier for the conductive embedded sheet 502 to gather static electricity generated by the friction between the conductive ceramic lining gasket 5 and the material.
[0024] See Figure 2 The surface of the conductive inner embedded sheet 502 is arc-shaped, and the arc-shaped top surface of the conductive inner embedded sheet 502 is higher than the surface of the ceramic substrate 501. This arrangement makes it easy to utilize the principle of tip charge collection to gather static electricity to the conductive inner embedded sheet 502 and discharge it.
[0025] See Figure 2Lead cables 504 are provided in the column 4, the straight section 8, and the cone 7. The lead cables 504 are electrically connected to each conductive embedded sheet 502 through a conductive wire 503. This arrangement facilitates the discharge of accumulated static electricity to the outside of the cyclone via the conductive wire 503 and the lead cables 504, thereby preventing static electricity from accumulating on the conductive ceramic liner 5.
[0026] See Figure 2 The lead-in cable 504 is electrically connected to the conductive hammer block 505. This arrangement facilitates the grounding of the conductive hammer block 505, thereby conducting static electricity into the ground and achieving the purpose of safely discharging static electricity. At the same time, the conductive hammer block 505 can also keep the end of the lead-in cable 504 outside the cyclone, making it convenient for workers to perform grounding operations on it.
[0027] See Figure 2 The conductive hammer block 505 is made of stainless steel, which makes it easy to bury the conductive hammer block 505 underground to guide static electricity while still maintaining an extremely long service life.
[0028] See Figure 2 The power cable 504 and the conductive wire 503 are both armored cables. This arrangement can ensure the insulation and waterproof performance of the power cable 504 and the conductive wire 503, thereby maintaining their service life in a poor working environment.
[0029] Working principle: When using this device, the material to be diverted is injected through the slurry inlet pipe 3. Under the action of high-speed spiral force, the material is spirally diverted in the column 4, straight section 8 and cone 7. The material with higher density is discharged through the bottom flow port 6, and the material with lower density moves toward the central axis and forms an upward-moving inner vortex at the center of the axis, and then is discharged from the overflow conduit 1, thus achieving the purpose of two-phase separation. In this process, the rotating material rubs with the conductive ceramic lining gasket 5 to generate static electricity. After the static electricity is concentrated by the conductive embedded sheet 502, it is guided to the outside of the cyclone through the conductive wire 503 and the lead cable 504, avoiding the accumulation of static electricity inside the cyclone, thereby avoiding the risk of causing static electricity fire. At the same time, it can also prevent the static electricity on the conductive ceramic lining gasket 5 from adsorbing tiny particles in the material, thereby improving the quality and efficiency of the cyclone diversion material.
[0030] In the description of this specification, the terms "connect", "install", "fix", "set", etc. are all understood in a broad sense. For example, "connection" can be a fixed connection or an indirect connection through an intermediate component without affecting the relationship between the components and the technical effect, or it can be an integral connection or a partial connection. As in this example, for those skilled in the art, the specific meanings of the above terms in this utility model or the utility model can be understood according to the specific circumstances. In this utility model, the directions or positional relationships indicated by the terms "upper", "lower", "left", "right", "front", "back", "top", "bottom", "inside", "outside", "middle", "vertical", "horizontal", "transverse", "longitudinal", etc. are based on the directions or positional relationships shown in the accompanying drawings. These terms are mainly for better describing the utility model and its embodiments, and are not used to limit the indicated devices, elements or components to have a specific orientation, or to be constructed and operated in a specific orientation. Finally, it should be noted that when describing the positions of various components and the matching relationships between them, the utility model usually uses one or a pair of components as an example. However, those skilled in the art should understand that such positions, matching relationships, etc. are also applicable to other components / other pairs of components.
[0031] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A cyclone ceramic lining, characterized by: The invention comprises a column (4) and a straight section (8), wherein the top of the column (4) is connected to the overflow conduit (1) via a packing sealing disc (2), a slurry inlet pipe (3) is installed on the side of the top of the column (4), the bottom of the column (4) is connected to the straight section (8) via a sealing flange (9), a cone (7) is provided below the straight section (8), a bottom flow port (6) is installed at the bottom of the cone (7), and conductive ceramic lining gaskets (5) are installed on the inner walls of the column (4), the straight section (8) and the cone (7).
2. The cyclone ceramic lining according to claim 1, characterized in that: A sealing gasket (10) is provided in the middle of the sealing flange (9).
3. The ceramic lining of a cyclone according to claim 1, characterized in that: The conductive ceramic lining gasket (5) comprises a ceramic sheet substrate (501), one side of the ceramic sheet substrate (501) being fixedly connected to the column (4), the straight section (8), and the cone (7), respectively; the other side of the conductive ceramic lining gasket (5) is provided with a conductive embedded sheet (502), and a conductive wire (503) is provided in the ceramic sheet substrate (501).
4. The ceramic lining of a cyclone according to claim 3, characterized in that: The surface of the conductive embedded sheet (502) is arc-shaped, and the arc-shaped top surface of the conductive embedded sheet (502) is higher than the surface of the ceramic sheet substrate (501).
5. The cyclone ceramic lining according to claim 3, characterized in that: The column (4), the straight section (8), and the cone (7) are provided with power cables (504), and the power cables (504) are electrically connected to each of the conductive embedded sheets (502) through the conductive wires (503).
6. The ceramic lining of a cyclone according to claim 5, characterized in that: The power cable (504) is electrically connected to the conductive hammer block (505).
7. The cyclone ceramic lining according to claim 6, characterized in that: The conductive hammer block (505) is made of stainless steel.
8. The cyclone ceramic lining according to claim 5, characterized in that: The power lead cable (504) and the conductive wire (503) are both armored cables.
Citation Information
Patent Citations
Swirler ceramic lining
CN206911585U