Grouting device with anti-precipitation effect

The driving assembly drives the stirring plate and the connecting plate to rotate, and combined with the design of the feed pump and the discharge plate, the circulation flow of the grouting material is realized, which solves the sedimentation and stratification problem of the grouting material in the slurry storage tank and improves the grouting quality.

CN223410535UActive Publication Date: 2025-10-03SHENBIAO CONSTR DESIGN CO LTD
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Patent Information

Application Number
CN202422811588.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-10-03
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

In the existing grouting device, when the slurry storage tank is stationary, the grouting material is prone to sinking due to gravity, causing coarse materials to accumulate at the bottom. The single stirring structure is difficult to completely eliminate the sedimentation and stratification phenomenon, affecting the uniformity and grouting quality of the high-viscosity grouting material.

Method used

The driving assembly is used to drive the stirring blade and the connecting plate to rotate. Combined with the design of the feed pump and the discharge plate, the circulation of the grouting material is achieved through the feed pipe and the discharge pipe, ensuring that the coarse material is evenly distributed in the slurry and preventing sedimentation and stratification.

Benefits of technology

It effectively prevents the sedimentation and stratification of grouting materials in the slurry storage tank and improves the stability and uniformity of grouting quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a grouting device with an anti-precipitation effect, which comprises a slurry storage tank, a support frame is fixedly arranged at the top of the slurry storage tank, a driving component is arranged in the support frame, the support frame is provided with a stirring blade and a discharging plate through the driving component, the surface of the discharging plate is provided with a discharging hole, and the discharging hole is communicated with the slurry storage tank. A mounting frame is fixedly arranged in the supporting frame, the mounting frame is rotationally connected with a discharging plate, a material conveying pump is fixedly arranged on the surface of the slurry storage tank, a feeding pipe is fixedly arranged at the feeding end of the material conveying pump, and a discharging pipe is fixedly arranged at the discharging end of the material conveying pump. According to the grouting device, the grouting material continuously and circularly flows in the grouting device, part of coarse materials which are not stirred and precipitated at the bottom are conveyed to the position above the grouting material again, the coarse materials are evenly distributed in the whole slurry in cooperation with the stirring structure, the phenomenon that the grouting material is precipitated and layered is effectively prevented, and the grouting quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of grouting, in particular to a grouting device with anti-sedimentation effect. Background Art

[0002] A grouting device is a device used to inject slurry into a specific space or structure. Its function is to inject slurries such as water grouting materials and chemical slurries into foundations, gaps in building structures, or walls of mine tunnels, etc., to reinforce, prevent seepage, and fill the gaps, thereby ensuring the stability and safety of the project.

[0003] Large grouting equipment is usually installed in a specific location, such as a fixed mixing station or grouting workshop at a large construction site. Its various components, including slurry storage tanks, grouting pumps, etc. are firmly installed on the ground or on the foundation of the building. When in use, the grouting material is transported to the designated location through the grouting pipe.

[0004] Due to the influence of factors such as gravity, the coarse aggregate in the grouting material will gradually sink during the static process of the slurry storage tank, resulting in more coarse materials gathering at the bottom and relatively more slurry at the top. The existing grouting device will stir the grouting material to make the grouting material inside the slurry storage tank flow to prevent the grouting material from settling. However, a single stirring structure is difficult to completely eliminate the sedimentation and stratification phenomenon. For grouting materials with high viscosity, it is difficult to ensure the uniformity of the material when the slurry storage tank is static for a long time, which affects the stability of the grouting quality. Utility Model Content

[0005] In view of the deficiencies in the prior art, the present invention provides a grouting device with an anti-sedimentation effect, which is used to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A grouting device with anti-sedimentation effect comprises a slurry storage tank, a support frame is fixedly provided on the top of the slurry storage tank, a driving assembly is provided inside the support frame, the support frame is provided with a stirring piece and a discharge plate through the driving assembly, a discharge hole is provided on the surface of the discharge plate, a mounting frame is fixedly provided inside the support frame, the mounting frame and the discharge plate are rotatably connected, a feed pump is fixedly provided on the surface of the slurry storage tank, a feed pipe is fixedly provided at the feed end of the feed pump, the feed end of the feed pipe passes through the slurry storage tank and extends to the interior of the slurry storage tank, a discharge pipe is fixedly provided at the discharge end of the feed pump, the discharge end of the discharge pipe passes through the support frame and the mounting frame and extends to the interior of the mounting frame.

[0008] Preferably, the driving assembly includes a motor fixedly arranged on the top of the support frame, the output end of the motor passes through the support frame and extends to the interior of the support frame and is fixedly provided with a support shaft, a connecting plate is fixedly provided on the surface of the support shaft, the connecting plate and the discharge plate are fixedly connected, and the support shaft and the stirring plate are fixedly connected.

[0009] Preferably, a grouting pump is fixedly provided at the bottom of the slurry storage tank, a grouting pipe is fixedly provided at the discharge end of the grouting pump, and the feed end of the grouting pump passes through the slurry storage tank and extends to the interior of the slurry storage tank.

[0010] Preferably, a feed rack is fixedly provided on the surface of the slurry storage tank, and a discharge end of the feed rack passes through the slurry storage tank and extends to the interior of the slurry storage tank.

[0011] Preferably, a tripod is fixedly provided on the bottom of the slurry storage tank, and the number of the tripods is multiple.

[0012] Preferably, there are multiple stirring blades, and the multiple stirring blades are distributed in a linear array.

[0013] Preferably, there are multiple discharge holes, and the multiple discharge holes are distributed in a circular array.

[0014] Compared with the prior art, the beneficial effects of the present invention are as follows: the grouting device with anti-sedimentation effect drives the stirring plate and the connecting plate to rotate through the driving assembly, the stirring plate rotates to stir the grouting material inside the slurry storage tank, the connecting plate rotates to drive the discharge plate to rotate, and at the same time starts the feed pump, extracts the lower part of the grouting material through the feed pipe and conveys it to the discharge plate through the discharge pipe, and conveys the grouting material evenly to the top of the grouting material through the discharge hole through the rotating discharge plate. During the static state of the slurry storage tank, the device allows the grouting material to circulate continuously therein, and some coarse materials that are not stirred and settled at the bottom are re-conveyed to the top of the grouting material, and cooperate with the stirring structure to make the coarse materials evenly distributed in the entire slurry, thereby effectively preventing the precipitation and stratification of the grouting material, thereby improving the grouting quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is the structural survey drawing of the utility model;

[0016] Figure 2 This is a right sectional view of the structure of the utility model;

[0017] Figure 3 This is the right side view of the structure of the utility model;

[0018] Figure 4 It is a schematic diagram of the local structure of the utility model;

[0019] Figure 5 It is a structural schematic diagram of the discharge plate of the utility model.

[0020] In the figure: 1. Slurry storage tank; 2. Support frame; 3. Motor; 4. Support shaft; 5. Connecting plate; 6. Agitating blade; 7. Mounting frame; 8. Feed pump; 9. Feed pipe; 10. Discharge pipe; 11. Discharge plate; 12. Discharge hole; 13. Grouting pump; 14. Grouting pipe; 15. Feed frame; 16. Tripod. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] Reference Figure 1-5A grouting device with an anti-sedimentation effect includes a slurry storage tank 1, a foot frame 16 is fixedly provided at the bottom of the slurry storage tank 1, and the number of the foot frames 16 is multiple. A support frame 2 is fixedly provided on the top of the slurry storage tank 1, and a driving component is provided inside the support frame 2. The support frame 2 is provided with a stirring piece 6 and a discharge plate 11 through the driving component. The number of the stirring pieces 6 is multiple, and the multiple stirring pieces 6 are distributed in a linear array. The multiple stirring pieces 6 enhance the stirring effect of the grouting material. The surface of the discharge plate 11 is provided with a discharge hole 12, and the number of the discharge holes 12 is multiple. The amount is multiple, and the multiple discharge holes 12 are distributed in a circular array. The multiple discharge holes 12 are used to transport the grouting material from different places to the top of the grouting material to avoid the coarse material being accumulated in the same place above the grouting material. The interior of the support frame 2 is fixedly provided with a mounting frame 7, and the mounting frame 7 is rotatably connected to the discharge plate 11. The surface of the slurry storage tank 1 is fixedly provided with a feed pump 8. It should be noted that the feed pump 8 is a peristaltic pump. The peristaltic pump is powered by a driver so that the pump head rotates to squeeze the hose to achieve the purpose of transporting the grouting material. The feed end of the feed pump 8 is fixedly provided with a feed pipe 9, the feed end of the feed pipe 9 passes through the slurry storage tank 1 and extends to the interior of the slurry storage tank 1, the discharge end of the feed pump 8 is fixedly provided with a discharge pipe 10, the discharge end of the discharge pipe 10 passes through the support frame 2 and the mounting frame 7 and extends to the interior of the mounting frame 7. The grouting device with an anti-sedimentation effect drives the stirring piece 6 and the connecting plate 5 to rotate through the driving component. The stirring piece 6 rotates to stir the grouting material inside the slurry storage tank 1, and the connection plate 5 rotates to drive the discharge plate 11 to rotate, and at the same time, the feed pump 8 is started. The lower part of the grouting material is extracted through the feed pipe 9 and transported to the discharge plate 11 through the discharge pipe 10. The grouting material is evenly transported to the top of the grouting material through the discharge hole 12 by the rotating discharge plate 11. During the static process of the slurry storage tank 1, the device allows the grouting material to continuously circulate therein, and part of the coarse material that is not stirred and settled at the bottom is re-transported to the top of the grouting material. The coarse material is evenly distributed in the entire slurry with the help of the stirring structure, thereby effectively preventing the precipitation and stratification of the grouting material, thereby improving the grouting quality.

[0023] Specifically, the driving assembly includes a motor 3 fixedly arranged on the top of the support frame 2, the output end of the motor 3 passes through the support frame 2 and extends to the inside of the support frame 2 and is fixedly provided with a support shaft 4, the surface of the support shaft 4 is fixedly provided with a connecting plate 5, the connecting plate 5 is fixedly connected to the discharge plate 11, and the support shaft 4 is fixedly connected to the stirring blade 6.

[0024] Specifically, a grouting pump 13 is fixedly provided at the bottom of the slurry storage tank 1, a grouting pipe 14 is fixedly provided at the discharge end of the grouting pump 13, a feed end of the grouting pump 13 passes through the slurry storage tank 1 and extends to the interior of the slurry storage tank 1, a feed rack 15 is fixedly provided on the surface of the slurry storage tank 1, and a discharge end of the feed rack 15 passes through the slurry storage tank 1 and extends to the interior of the slurry storage tank 1,

[0025] The electrical components mentioned in this article are all connected to an external main controller and 220V AC power, and the main controller can be a conventional known device that performs control such as a computer.

[0026] During use: the grouting material is transported to the interior of the slurry storage tank 1 through the feed rack 15. During grouting, the grouting pump 13 is started, and the grouting material inside the slurry storage tank 1 is transported to the designated position through the grouting pipe 14 for operation. When the slurry storage tank 1 is stationary, the motor 3 is started to drive the support shaft 4 to rotate. The rotation of the support shaft 4 drives the stirring plate 6 to rotate, and the grouting material inside the slurry storage tank 1 is stirred. The support shaft 4 rotates and drives the discharge plate 11 to rotate inside the mounting frame 7 through the connecting plate 5. Then the feed pump 8 is started, and the grouting material at the bottom of the slurry storage tank 1 is extracted through the feed pipe 9, and transported to the interior of the mounting frame 7 through the discharge pipe 10. Then the discharge plate 11 rotates while transporting the grouting material back to the top of the slurry storage tank 1 through the discharge hole 12 on its surface.

[0027] To sum up, the grouting device with anti-sedimentation effect drives the stirring piece 6 and the connecting plate 5 to rotate through the driving component. The stirring piece 6 rotates to stir the grouting material inside the slurry storage tank 1, and the connecting plate 5 rotates to drive the discharge plate 11 to rotate, and at the same time starts the feed pump 8, and the lower part of the grouting material is extracted through the feed pipe 9 and transported to the discharge plate 11 through the discharge pipe 10. The grouting material is evenly transported to the top of the grouting material through the discharge hole 12 through the rotating discharge plate 11. During the static process of the slurry storage tank 1, the device allows the grouting material to continuously circulate therein, and some coarse materials that are not stirred and settled at the bottom are re-transported to the top of the grouting material, and the coarse materials are evenly distributed in the entire slurry with the help of the stirring structure, thereby effectively preventing the precipitation and stratification of the grouting material, thereby improving the grouting quality.

[0028] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0029] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A grouting device with an anti-sedimentation effect, comprising a slurry storage tank (1), characterized in that: A support frame (2) is fixedly provided on the top of the slurry storage tank (1), a driving assembly is provided inside the support frame (2), a stirring blade (6) and a discharge plate (11) are provided on the support frame (2) through the driving assembly, a discharge hole (12) is provided on the surface of the discharge plate (11), a mounting frame (7) is fixedly provided inside the support frame (2), the mounting frame (7) and the discharge plate (11) are rotatably connected, a feed pump (8) is fixedly provided on the surface of the slurry storage tank (1), a feed pipe (9) is fixedly provided at the feed end of the feed pump (8), the feed end of the feed pipe (9) passes through the slurry storage tank (1) and extends to the inside of the slurry storage tank (1), a discharge pipe (10) is fixedly provided at the discharge end of the feed pump (8), the discharge end of the discharge pipe (10) passes through the support frame (2) and the mounting frame (7) and extends to the inside of the mounting frame (7).

2. A grouting device with anti-sedimentation effect according to claim 1, characterized in that: The driving assembly comprises a motor (3) fixedly arranged on the top of the support frame (2), an output end of the motor (3) passes through the support frame (2) and extends to the interior of the support frame (2) and is fixedly provided with a support shaft (4), a surface of the support shaft (4) is fixedly provided with a connecting plate (5), the connecting plate (5) and the discharge plate (11) are fixedly connected, and the support shaft (4) and the stirring blade (6) are fixedly connected.

3. A grouting device with anti-sedimentation effect according to claim 1, characterized in that: A grouting pump (13) is fixedly provided at the bottom of the slurry storage tank (1), a grouting pipe (14) is fixedly provided at the discharge end of the grouting pump (13), and a feed end of the grouting pump (13) passes through the slurry storage tank (1) and extends into the interior of the slurry storage tank (1).

4. A grouting device with anti-sedimentation effect according to claim 1, characterized in that: A feed rack (15) is fixedly provided on the surface of the pulp storage tank (1), and a discharge end of the feed rack (15) passes through the pulp storage tank (1) and extends into the interior of the pulp storage tank (1).

5. The grouting device with anti-sedimentation effect according to claim 1, characterized in that: A tripod (16) is fixedly provided on the bottom of the pulp storage tank (1), and the number of the tripods (16) is multiple.

6. The grouting device with anti-sedimentation effect according to claim 1, characterized in that: The number of the stirring blades (6) is multiple, and the multiple stirring blades (6) are distributed in a linear array.

7. The grouting device with anti-sedimentation effect according to claim 1, characterized in that: There are multiple discharge holes (12), and the multiple discharge holes (12) are distributed in a circular array.