Visual paster dispensing light curing all-in-one machine
Through the design of the visual patch dispensing and optical curing all-in-one machine, the X, Y, and Z axis moving structure and CCD camera are used to achieve precise alignment and optical curing of lens components, solving the problem of lens misalignment during transportation and improving the stability and automation of lens packaging.
Patent Information
- Application Number
- CN202423001464.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2034-12-06
AI Technical Summary
During the lens installation process of the existing dispensing machine, the lens is prone to movement during transportation, resulting in misalignment of the structures at both ends of the colloid, affecting the packaging stability.
A vision-based chip dispensing and light-curing integrated machine is designed, which combines X-axis, Y-axis and Z-axis moving structures, is equipped with a CCD camera and multiple chip heads, and can accurately identify the workpiece position and perform dispensing and light curing to ensure precise alignment and assembly of each component.
It realizes the automation and precise alignment of the lens assembly process, improves the packaging stability, and reduces the risk of lens misalignment during transportation.
Smart Images

Figure CN223430520U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model mainly relates to the technical field of glue dispenser, concretely to a visual patch glue dispensing and light curing integrated machine. BACKGROUND
[0002] The lens is widely used in the fields of mobile phones, cameras, monitoring and vehicle-mounted, etc., the lens is installed on the base during installation, and a gasket is arranged between the two for packaging, and the glue dispenser is used for glue dispensing and fixing during the packaging process. The existing glue dispenser generally only has the function of glue dispensing, and after glue dispensing is completed, the lens needs to be conveyed to the light curing machine for light curing, and the movement of the lens during conveying can easily cause the structure at both ends of the glue body to be misaligned, thereby affecting the packaging stability of the lens. CONTENT OF THE UTILITY MODEL
[0003] In view of the above problems existing in the prior art, the utility model aims to provide a visual patch glue dispensing and light curing integrated machine which can accurately identify the position of the workpiece after glue dispensing and further perform light curing.
[0004] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a visual patch glue dispensing and light curing integrated machine, comprising a rack, an installation plate is arranged in the rack, a working area is formed between the installation plate and the top of the rack, an X-axis moving structure, a Y-axis moving structure and a Z-axis moving structure are arranged in the working area, a work station carrier plate is arranged on the moving end of the X-axis moving structure, a lower CCD camera is arranged on the work station carrier plate, the Y-axis moving structure is located on the moving path of the X-axis moving structure, the Z-axis moving structure is located on the moving end of the Y-axis moving structure, the Z-axis moving structure comprises three moving ends for arranging a light curing head, a primary patch head and a secondary patch head respectively, an upper CCD camera is arranged on the Z-axis moving structure, and a glue dispensing cylinder is arranged on one side of the upper CCD camera.
[0005] Preferably, the X-axis moving structure comprises an X-axis air cylinder, the work station carrier plate is located on the slide rails on both sides of the X-axis air cylinder and is connected with the output end of the X-axis air cylinder, and first, second and third work stations are further arranged on the work station carrier plate, three kinds of to-be-assembled workpieces are placed in the three work stations respectively, and the X-axis air cylinder is used to drive the three workpieces to move synchronously.
[0006] Preferably, two fixed plates are vertically arranged on the installation plate, the Y-axis moving structure comprises a protection cavity, the protection cavity is located between the two fixed plates, a lead screw motor is arranged in the protection cavity, a sliding block is slidably arranged on the output end of the lead screw motor, a threaded sleeve is embedded in the sliding block, the threaded sleeve is fixed with the output end of the lead screw motor, a Y-axis slide rail that matches the sliding block is arranged on the top of the protection cavity, and a Z-axis control box is fixed on the top of the sliding block, the Z-axis control box is driven by the lead screw motor to slide along the Y-axis slide rail.
[0007] Preferably, the Z-axis moving structure further comprises a connecting plate fixed on the moving end of the Y-axis moving structure, the upper CCD camera is fixed on the connecting plate, one side of the upper CCD camera is provided with a patch head mounting plate, the patch head mounting plate is an inverted L-shaped plate, a Z-axis first telescopic air cylinder is fixed on the horizontal axis of the inverted L-shaped plate, a Z-axis sliding block is fixed on the telescopic end of the Z-axis first telescopic air cylinder, a Z-axis sliding rail that matches the Z-axis sliding block is arranged on the vertical axis of the inverted L-shaped plate, the Z-axis sliding block is fixedly connected with the primary patch head, and the primary patch head is driven to move along the Z-axis sliding block by the Z-axis first telescopic air cylinder.
[0008] Further, a Z-axis second telescopic air cylinder is further arranged on the horizontal axis of the patch head mounting plate, the Z-axis second telescopic air cylinder is same as the Z-axis first telescopic air cylinder, the Z-axis second telescopic air cylinder is connected with the secondary patch head, and the secondary patch head is driven to move along the Z-axis sliding block by the Z-axis second telescopic air cylinder.
[0009] Further, a light curing head mounting plate is vertically arranged on the side wall of the patch head mounting plate, the patch head mounting plate and the light curing head mounting plate are same in structure, a Z-axis third telescopic air cylinder is arranged on the light curing head mounting plate, the light curing head is located on the Z-axis sliding block connected by the Z-axis third telescopic air cylinder, and the light curing head is driven to move along the Z-axis sliding block by the Z-axis third telescopic air cylinder.
[0010] Preferably, the mounting plate is provided with a main control box at the bottom, an operation table is arranged on the outer wall of the main control box, and the main control box is electrically connected with the X-axis moving structure, the Y-axis moving structure and the Z-axis moving structure respectively.
[0011] Compared with the prior art, the utility model has the advantages of the following beneficial effects:
[0012] The X-axis moving structure and the Y-axis moving structure drive the Z-axis moving structure and the work position carrier to move horizontally, the upper CCD camera identifies the position of the work position carrier during horizontal movement, the lower CCD camera identifies the position of the Z-axis moving structure, the horizontal positions are positioned in two directions, the light curing head, the primary patch head, the secondary patch head and the glue dispensing cylinder are accurately aligned with the plurality of work positions on the work position carrier, and the lens assembly, the glue dispensing and the light curing are completed by the three moving ends of the Z-axis moving structure in the vertical direction, and the overall structure is high in automation degree and easy to use.
[0013] The utility model will be explained in detail in combination with the drawings and specific embodiments. BRIEF DESCRIPTION OF DRAWINGS
[0014] The drawings are only used to show the principles, implementation manners, applications, characteristics and effects of the specific embodiments and other related contents of the utility model, and cannot be considered as the limitation of the utility model.
[0015] In the drawings:
[0016] Figure 1 It is the whole structure schematic view of the utility model;
[0017] Figure 2 It is the working area structure schematic view of the utility model;
[0018] Figure 3 It is the Y axis movement structure schematic view of the utility model;
[0019] Figure 4 It is the Y axis movement structure internal section view of the utility model;
[0020] Figure 5 It is the Z axis movement structure schematic view of the utility model;
[0021] Reference signs:
[0022] 1, rack; 11, observation window; 12, moving wheel; 2, mounting plate; 3, X axis movement structure; 31, X axis cylinder; 32, work station carrier plate; 33, lower CCD camera; 34, first work station; 35, second work station; 36, third work station; 4, Y axis movement structure; 41, protection cavity; 42, buffer pad; 43, Z axis control box; 44, screw rod motor; 45, Y axis slide rail; 46, threaded sleeve; 47, sliding block; 5, Z axis movement structure; 51, connecting plate; 52, barrel body limiting plate; 53, glue head limiting plate; 54, glue dispensing barrel; 55, light curing head mounting plate; 56, Z axis third telescopic cylinder; 57, Z axis sliding block; 58, light curing head; 59, Z axis slide rail; 510, patch head mounting plate; 511, Z axis first telescopic cylinder; 512, Z axis second telescopic cylinder; 513, primary patch head; 514, secondary patch head; 515, upper CCD camera; 6, main control box; 61, operation table; 7, fixed plate. DETAILED DESCRIPTION
[0023] The embodiments of the utility model are described in detail below, examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary, only for explaining the utility model, and cannot be understood as limiting the utility model.
[0024] The technical solutions of the utility model are further illustrated below by combining the drawings and through specific embodiments.
[0025] The utility model embodiment provides a kind of visual patch dispensing light curing integrated machine, which can accurately identify workpiece position after completing dispensing and further carry out light curing.
[0026] AsFigures 1 to 5 As shown, a visual patch dispensing and light-solidifying integrated machine includes a frame 1, a mounting plate 2 is provided in the frame 1, a working area is formed between the mounting plate 2 and the top of the frame 1, an X-axis moving structure 3, a Y-axis moving structure 4 and a Z-axis moving structure 5 are provided in the working area, a station carrier 32 is provided on the moving end of the X-axis moving structure 3, a lower CCD camera 33 is provided on the station carrier 32, the Y-axis moving structure 4 is located on the moving path of the X-axis moving structure 3, and the Z-axis moving structure 5 is located at the moving end of the Y-axis moving structure 4. On the end, the Z-axis moving structure 5 includes three moving ends to respectively set a light curing head 58, a primary patch head 513 and a secondary patch head 514. The light curing head 58 is a UV light curing machine. The primary patch head 513 and the secondary patch head 514 are both vacuum adsorption structures. An upper CCD camera 515 is provided on the Z-axis moving structure 5. A glue cylinder 54 is provided on one side of the upper CCD camera 515. Observation windows 11 are opened on the two side walls of the frame 1 at positions corresponding to the working area. Four sets of moving wheels 12 are fixedly provided at the bottom of the frame 1.
[0027] The X-axis moving structure 3 includes an X-axis cylinder 31, which is a mechanical rodless cylinder. The workstation carrier plate 32 is located on the slide rails on both sides of the surface of the X-axis cylinder 31 and is connected to the piston output end in the X-axis cylinder 31. The workstation carrier plate 32 is also provided with a first workstation 34, a second workstation 35 and a third workstation 36. The first workstation 34 is a base fixture tray, the second workstation 35 is a gasket fixture tray, and the third workstation 36 is a lens fixture tray.
[0028] Two fixed plates 7 are vertically arranged on the mounting plate 2, and the Y-axis moving structure 4 includes a protective cavity 41, which is located between the two fixed plates 7. A screw motor 44 is arranged in the protective cavity 41, and a slider 47 is slidably arranged on the output end of the screw motor 44. The slider 47 is grooved and embedded with a threaded sleeve 46, and the threaded sleeve 46 is threadedly fixed to the output end of the screw motor 44. The rotation of the output end of the screw motor 44 drives the threaded sleeve 46 to rotate relative to the slider 47, and drives the slider 47 to step along the output end of the screw motor 44. A Y-axis slide rail 45 that fits with the slider 47 is provided on the top of the protective cavity 41, and a Z-axis control box 43 is fixed to the top of the slider 47. A buffer pad 42 is provided between the contact position of the Z-axis control box 43 and the Y-axis slide rail 45.
[0029] The Z-axis moving structure 5 further comprises a connecting plate 51 fixed on the outer wall of the Z-axis control box 43, the upper CCD camera 515 is fixed on the connecting plate 51, a patch head mounting plate 510 is arranged on the left side of the upper CCD camera 515, the patch head mounting plate 510 is an inverted L-shaped plate, a Z-axis first telescopic cylinder 511 is longitudinally penetrated and fixed on the horizontal axis of the inverted L-shaped plate, a Z-axis sliding block 57 is fixed on the telescopic end of the Z-axis first telescopic cylinder 511, a Z-axis sliding rail 59 matching the Z-axis sliding block 57 is arranged on the vertical axis of the inverted L-shaped plate, the bottom of the Z-axis sliding block 57 is fixedly connected with a primary patch head 513, a Z-axis second telescopic cylinder 512 is further arranged on the horizontal axis of the patch head mounting plate 510, the Z-axis second telescopic cylinder 512 is the same in structure as the Z-axis first telescopic cylinder 511, and the Z-axis second telescopic cylinder 512 is connected with a secondary patch head 514.
[0030] A light curing head mounting plate 55 is vertically arranged on the side wall of the patch head mounting plate 510, the patch head mounting plate 510 and the light curing head mounting plate 55 are the same in structure, a Z-axis third telescopic cylinder 56 is longitudinally penetrated and fixed on the light curing head mounting plate 55, and a light curing head 58 is located on the Z-axis sliding block 57 connected by the Z-axis third telescopic cylinder 56.
[0031] A barrel limiting plate 52 and a glue head limiting plate 53 are vertically arranged on the right side of the connecting plate 51, a circular hole matching the barrel of a glue dispensing cylinder 54 is formed in the barrel limiting plate 52, a circular hole matching the glue head of the glue dispensing cylinder 54 is formed in the glue head limiting plate 53, and the glue dispensing cylinder 54 is clamped between the barrel limiting plate 52 and the glue head limiting plate 53, so as to limit the movement of the glue dispensing cylinder 54 in the vertical direction and the horizontal direction.
[0032] The bottom of the mounting plate 2 is provided with a main control box 6, an operation table 61 is arranged on the outer wall of the main control box 6, and the main control box 6 is electrically connected with the X-axis moving structure 3, the Y-axis moving structure 4 and the Z-axis moving structure 5 respectively, so as to control three-dimensional movement adjustment and two-way visual positioning.
[0033] The implementation principle of the embodiment of the application is that: when the device is used, the base, the gasket and the lens to be assembled are placed on the first work station 34, the second work station 35 and the third work station 36 respectively, and the device is started by the operation table 61, the X-axis cylinder 31 drives the three work stations and the lower CCD camera 33 to move to the lower side of the Z-axis moving structure 5, the Z-axis first telescopic cylinder 511, the Z-axis second telescopic cylinder 512 and the Z-axis third telescopic cylinder 56 are automatically lifted during the movement, the upper CCD camera 515 takes pictures of the three work stations below to position, then the Z-axis first telescopic cylinder 511 is pressed down to make the first patch head 513 adsorb the gasket, and the gasket is positioned by the lower CCD camera 33, according to the camera positioning condition, the X-axis moving structure 3 and the Y-axis moving structure 4 are moved to adjust to align the gasket and assemble, after the assembly is completed, the Z-axis first telescopic cylinder 511 lifts the glue dispensing cylinder 54 to start dispensing, after the dispensing is completed, the Z-axis second telescopic cylinder 512 is pressed down to adsorb the lens, and the lens is positioned and adjusted by the lower CCD camera 33 to align the gasket and assemble, after the assembly is completed, the Z-axis second telescopic cylinder 512 lifts the Z-axis third telescopic cylinder 56, and the light curing head 58 cures the lens with completed dispensing.
[0034] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and the present application can be implemented in other specific forms without departing from the essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. A visual patch dispensing and light-solidifying integrated machine, comprising a frame (1), a mounting plate (2) provided in the frame (1), a working area formed between the mounting plate (2) and the top of the frame (1), an X-axis moving structure (3), a Y-axis moving structure (4) and a Z-axis moving structure (5) provided in the working area, characterized in that: A station carrier plate (32) is provided on the moving end of the X-axis moving structure (3), and a lower CCD camera (33) is provided on the station carrier plate (32). The Y-axis moving structure (4) is located on the moving path of the X-axis moving structure (3). The Z-axis moving structure (5) is located on the moving end of the Y-axis moving structure (4). The Z-axis moving structure (5) includes three moving ends for respectively providing an optical fixing head (58), a primary patch head (513) and a secondary patch head (514). An upper CCD camera (515) is provided on the Z-axis moving structure (5), and a glue cylinder (54) is provided on one side of the upper CCD camera (515).
2. The visual patch dispensing and light-curing integrated machine according to claim 1, characterized in that: The X-axis moving structure (3) includes an X-axis cylinder (31), the workstation carrier plate (32) is located on two side slide rails of the X-axis cylinder (31) and is connected to the output end of the X-axis cylinder (31), and the workstation carrier plate (32) is also provided with a first workstation (34), a second workstation (35) and a third workstation (36).
3. The visual patch dispensing and light-curing integrated machine according to claim 1, characterized in that: Two fixed plates (7) are vertically arranged on the mounting plate (2), and the Y-axis moving structure (4) includes a protective cavity (41), the protective cavity (41) is located between the two fixed plates (7), a screw motor (44) is arranged in the protective cavity (41), a slider (47) is slidably arranged on the output end of the screw motor (44), a threaded sleeve (46) is embedded in the slider (47), and the threaded sleeve (46) is fixed to the output end of the screw motor (44), a Y-axis slide rail (45) that fits with the slider (47) is arranged on the top of the protective cavity (41), and a Z-axis control box (43) is fixed on the top of the slider (47).
4. The visual patch dispensing and light-curing integrated machine according to claim 1, characterized in that: The Z-axis moving structure (5) further comprises a connecting plate (51), wherein the connecting plate (51) is fixed on the moving end of the Y-axis moving structure (4), the upper CCD camera (515) is fixed on the connecting plate (51), a patch head mounting plate (510) is provided on one side of the upper CCD camera (515), the patch head mounting plate (510) is an inverted L-shaped plate, a Z-axis first telescopic cylinder (511) is fixed on the inverted L-shaped horizontal axis, a Z-axis first telescopic cylinder (511) is fixed on the telescopic end of the Z-axis first telescopic cylinder (511), a Z-axis slide (57) is provided on the inverted L-shaped vertical axis, and a Z-axis slide rail (59) that matches the Z-axis slide (57) is provided, and the Z-axis slide (57) is fixedly connected to the primary patch head (513).
5. The visual patch dispensing and light-curing integrated machine according to claim 4, characterized in that: A Z-axis second telescopic cylinder (512) is also provided on the inverted L-shaped horizontal axis of the patch head mounting plate (510). The Z-axis second telescopic cylinder (512) is identical to the Z-axis first telescopic cylinder (511). The Z-axis second telescopic cylinder (512) is connected to the secondary patch head (514).
6. The visual patch dispensing and light-curing integrated machine according to claim 4, characterized in that: An optical fixing head mounting plate (55) is vertically arranged on the side wall of the patch head mounting plate (510); the patch head mounting plate (510) and the optical fixing head mounting plate (55) have the same structure; a Z-axis third telescopic cylinder (56) is arranged on the optical fixing head mounting plate (55); and the optical fixing head (58) is located on a Z-axis slider (57) connected to the Z-axis third telescopic cylinder (56).
7. The visual patch dispensing and light-curing integrated machine according to claim 1, characterized in that: A main control box (6) is provided at the bottom of the mounting plate (2), an operating table (61) is provided on the outer wall of the main control box (6), and the main control box (6) is electrically connected to the X-axis moving structure (3), the Y-axis moving structure (4), and the Z-axis moving structure (5), respectively.