Reactor for selectively adsorbing iodine in strong brine
By introducing a piston block and connecting rod system into the concentrated brine resin adsorption reactor, the layered movement of the resin is achieved, which solves the problem of insufficient contact time and area of the resin layer, improves the adsorption efficiency and extends the service life of the resin.
Patent Information
- Application Number
- CN202422171207.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The resin layer in the existing concentrated brine resin adsorption reactor is statically set, resulting in limited contact time and area between the resin particles and the fluid to be treated, and a lack of layered movement design, resulting in low utilization of the lower layer resin after the upper layer resin is saturated, and the overall adsorption efficiency is reduced.
The resin is moved in layers using a piston block and connecting rod system. The piston block is controlled by air pressure to drive the movable rod and connecting rod system, so that the resin is divided into two layers, increasing the contact area and allowing unsaturated resin to replace saturated resin, achieving layered movement and extending the service life of the resin.
The contact area and contact time between the resin and the fluid are increased, the adsorption efficiency is enhanced, the service life of the resin layer is extended, and the saturated resin can be regenerated to avoid waste of resources.
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Figure CN223439232U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to resin reaction device technical field, concretely is a kind of iodine selective adsorption resin reactor in concentrated brine. BACKGROUND
[0002] The selective adsorption resin reactor of iodine in concentrated brine is an equipment for removing or recovering iodine from concentrated brine by chemical reaction or physical adsorption, using the characteristics of high selectivity and high adsorption capacity of specific resin to iodine ions.
[0003] The reactor is usually made of corrosion-resistant and pressure-resistant materials, such as stainless steel or special plastics, and the container is equipped with a stirring device to ensure that the resin and concentrated brine are in full contact and improve the adsorption efficiency. In the reactor, concentrated brine enters the reaction container through the feeding system and fully contacts with the modified macroporous resin fixed inside. The functional groups on the surface of the resin have adsorption effect with iodine ions, removing or enriching iodine ions from concentrated brine. After a certain period of reaction, the brine containing low-concentration iodine is discharged through the discharge system, and the resin enriched with iodine is recycled and reused through regeneration treatment.
[0004] However, in the existing reactor, the resin layer usually exists as a static layer, and the contact time and contact area of resin particles with the fluid to be treated are limited. Even if the resin layer has high adsorption capacity, due to the lack of layered movement design, when the upper layer of resin approaches saturation, the utilization rate of the lower layer of resin is limited, and the upper layer of resin cannot be replaced in time to continue adsorption, resulting in a decrease in overall adsorption efficiency. SUMMARY
[0005] Therefore, the utility model aims to provide a selective adsorption resin reactor for iodine in concentrated brine to solve the problem that the resin layer in the existing concentrated brine resin adsorption reactor is mostly static, which limits the effective contact time and area of resin particles with the fluid to be treated. Although the resin itself has high adsorption capacity, the lack of layered movement mechanism leads to the saturation of the upper layer of resin, and the lower layer of resin cannot replace the adsorption task in time, thereby limiting the improvement of overall adsorption efficiency and causing the problem of insufficient resource utilization.
[0006] In order to achieve the above object, the utility model provides the following technical scheme: a kind of iodine selective adsorption resin reactor in concentrated brine, including reaction bucket, the top of the reaction bucket is connected with top cover, the inner top of the top cover is fixedly connected with fixed pipe with the inner bottom of the reaction bucket, piston barrel is fixedly installed with upside-down symmetry structure in the fixed pipe, piston block is movably connected in the piston barrel, movable rod is fixedly connected at the top of the piston block, pressing block is fixedly connected at the top of the movable rod, first movable block and second movable block are provided in the reaction bucket, connecting ring is provided on the outside of the first movable block and the second movable block, first connecting rod is fixedly installed with left-right symmetry structure on one side of the connecting ring, second connecting rod is fixedly connected between the pressing block and the first connecting rod, movable groove that cooperates with the use of the pressing block is opened in the fixed pipe, connecting pipe is fixedly connected at the other end of the piston barrel, third gas pipe is provided between the connecting pipe, gas structure that cooperates with the use of the third gas pipe is provided on the outside of the reaction bucket, resin is filled in the first movable block and the second movable block.
[0007] By adopting the above technical scheme, when using, through the cooperation between gas structure and third gas pipe, when inflating piston barrel simultaneously, through the cooperation between gas pressure and piston block, piston block can drive movable rod to move inwards synchronously, so that pressing block and multiple connecting rods and first movable block and second movable block can move relatively in reaction tunnel, with the movement of piston block, first movable block and second movable block can approach or move away from each other, so as to control the mixing speed and degree of reactants, by dividing resin in reaction bucket into first movable block and second movable block two parts, resin particles can be more fully contacted with fluid to be treated in adsorption process, adsorption area is increased, so as to improve adsorption efficiency, especially when upper resin approaches saturation, unsaturated resin in lower layer can replace upper resin by moving to continue effective adsorption, the design of layered movement helps to avoid overuse of resin, when upper resin reaches saturation state, it can be replaced by moving lower resin, so that upper resin has opportunity for regeneration treatment, thereby prolonging the service life of entire resin layer.
[0008] The utility model further sets up, the gas structure includes air pump, first gas pipe, second gas pipe, the air pump is fixed in the top of the top cover, the first gas pipe is connected with the air pump, the first gas pipe is located the outside of the reaction bucket, the second gas pipe is connected with the first gas pipe and the third gas pipe, and the second gas pipe is located the intermediate position of the third gas pipe.
[0009] By adopting the technical scheme, the first gas conveying pipe is located outside the reaction bucket, such a layout avoids occupying space inside the reaction bucket by the pipe, so that the inside space of the reaction bucket is more spacious, which is beneficial to the mixing and reaction of materials, the second gas conveying pipe is located at the middle position of the third gas conveying pipe and is connected with the third gas conveying pipe, such a design enables the gas flow to smoothly pass through the first gas conveying pipe and the second gas conveying pipe from the gas pump and finally enter the third gas conveying pipe, so that the gas flow resistance and energy loss are reduced, the gas pump is fixed on the top of the top cover, which is convenient for installation and maintenance and can quickly provide the required gas for the system, and the smooth connection of the first gas conveying pipe and the second gas conveying pipe ensures that the gas can be quickly conveyed to the inside of the reaction bucket or a specified position.
[0010] The utility model further provides for, be provided with a plurality of lock blocks between the top cover with the reaction bucket, the top cover one side is provided with liquid inlet pipe, reaction bucket bottom one side is provided with the liquid outlet pipe that uses cooperation liquid inlet pipe.
[0011] By adopting the technical scheme, the design of a plurality of lock blocks can ensure the close connection between the top cover and the reaction bucket, effectively prevent the leakage of liquid during the reaction, and ensure the stability and safety of the reaction environment, the design of the lock block can prevent the accidental opening of the top cover during the reaction, improve the safety of the equipment, the design of the liquid inlet pipe enables the reactants to be directly and accurately added to the reaction bucket, avoids the uneven reaction or safety accidents caused by improper feeding, and the design of the liquid outlet pipe enables the products to be quickly and completely discharged from the reaction bucket after the reaction, avoids the waste and pollution caused by the residue of the products in the bucket.
[0012] The utility model further provides for, the bottom outside of reaction bucket is fixedly installed with fixed ring, a plurality of support legs are fixedly installed in the bottom of fixed ring.
[0013] By adopting the technical scheme, the design of a plurality of support legs can significantly increase the bearing capacity of the whole reaction bucket, ensure that the reaction bucket is not easy to incline or collapse during placement, operation or transportation, and improve the stability and safety of the equipment, the support legs are connected with the bottom of the reaction bucket through the fixed ring, can evenly distribute the weight of the reaction bucket and its internal materials to each support point, reduce the single-point stress phenomenon, and prolong the service life of the equipment.
[0014] The utility model further provides for, the fixed pipe is provided with cavity, the third gas conveying pipe is located at one side in the cavity.
[0015] By adopting the technical scheme, since the third gas conveying pipe is located in the cavity inside the fixed pipe, its flow path is more direct and short, so that the flow resistance of the gas or liquid during the conveying process is reduced, which helps to improve the conveying efficiency and response speed of the system, and by opening the cavity inside the fixed pipe and accommodating the third gas conveying pipe, the space occupation of the equipment is significantly saved.
[0016] The utility model further provides for, the piston barrel outside fixedly connected with sealing ring, sealing ring fixed with the piston barrel with the fixed pipe between.
[0017] Through the above technical scheme, the sealing ring is filled between the two contact surfaces, which can effectively prevent liquid from leaking between the piston barrel and the fixed pipe, the sealing ring is usually made of elastic material, such as rubber, silicone, etc., which can adapt to different shapes and sizes of the contact surface, provide reliable sealing, in addition, they can also compensate for the small displacement caused by vibration, temperature change, etc., maintain the sealing effect, for specific working environment, the sealing ring material with corrosion resistance can be selected to ensure the long-term stable operation of the system.
[0018] The utility model further provides for, the movable rod can move through the piston barrel top, the piston barrel bottom fixedly connected with sealing block, the connecting pipe is fixed in the sealing block middle.
[0019] Through the above technical scheme, the sealing block is fixedly connected to the bottom of the piston barrel, which can ensure the good sealing of the connection between the piston barrel and the connecting pipe, the sealing block is usually made of pressure-resistant and corrosion-resistant material, which can effectively prevent gas or liquid from leaking in high pressure or corrosive environment, thereby ensuring the stable operation of the whole device, the connecting pipe is fixed in the middle of the sealing block, which not only simplifies the installation process, but also enhances the stability of the overall structure, it reduces the risk of system performance decline caused by the position deviation or looseness of the connecting pipe, ensures the stability of the whole device when the movable rod moves through the top of the piston barrel.
[0020] In summary, the utility model mainly has the following beneficial effects:
[0021] The utility model discloses a gas conveying structure and the third gas conveying pipe work together, and the piston block is driven by the gas pressure to drive the movable rod and the connecting rod system, so that the first movable block and the second movable block move relatively in the reaction barrel, and the mixture of reactants is flexibly controlled, the resin is divided into two layers in this design, the contact area of resin particles and the fluid to be treated is enhanced, and the adsorption efficiency is improved, the layered movement mechanism allows the unsaturated resin to replace the saturated resin, maintains the sustained and efficient adsorption capacity, and allows the saturated resin to be regenerated, thereby prolonging the service life of the resin layer.
[0022] The utility model discloses a first gas conveying pipe is external to optimize the internal space of reaction barrel, and the material mixture is beneficial, the second gas conveying pipe is connected with the first and third gas conveying pipe in the middle, reduces the air resistance, and ensures that the gas is smoothly conveyed, the air pump is placed on top, and the maintenance is convenient, and the efficient gas supply is convenient, and the overall design promotes the gas to reach the reaction area and the specified position quickly and smoothly. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is the whole structure schematic diagram of the utility model;
[0024] Figure 2 It is the internal structure first visual angle schematic diagram of the utility model;
[0025] Figure 3 It is the internal structure second visual angle schematic diagram of the utility model;
[0026] Figure 4 It is the cross section structure schematic diagram of the utility model;
[0027] Figure 5 It is the main structure schematic diagram of the utility model.
[0028] In the figure: 1, reaction bucket;2, fixed ring;3, support leg;4, top cover;5, liquid inlet pipe;6, air pump;7, first gas delivery pipe;8, lock block;9, liquid outlet pipe;10, fixed pipe;11, connecting ring;12, first movable block;13, second movable block;14, pressing block;15, second gas delivery pipe;16, third gas delivery pipe;17, movable groove;18, first connecting rod;19, second connecting rod;20, piston bucket;21, connecting pipe;22, sealing ring;23, movable rod;24, sealing block;25, piston block. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are used for explaining the utility model only, and cannot be understood as limiting the utility model.
[0030] The embodiments of the utility model will be described below according to the whole structure of the utility model.
[0031] A kind of iodine selective adsorption resin reactor in concentrated brine, such as Figures 1-5As shown, including reaction bucket 1, reaction bucket 1 top connected with top cover 4, top cover 4 inner top and reaction bucket 1 inner bottom fixedly connected with fixed tube 10, fixed tube 10 inside fixedly installed with piston barrel 20 in symmetrical structure, piston barrel 20 inside movably connected with piston block 25, piston block 25 top fixedly connected with movable rod 23, movable rod 23 top fixedly connected with pressing block 14, reaction bucket 1 inside is provided with first movable block 12 and second movable block 13, first movable block 12 and second movable block 13 outside are provided with connecting ring 11, connecting ring 11 one side is fixedly installed with first connecting rod 18 in symmetrical structure, pressing block 14 and first connecting rod 18 are fixedly connected with second connecting rod 19, fixed tube 10 inside is provided with movable groove 17 matched with pressing block 14, piston barrel 20 other end is fixedly connected with connecting pipe 21, connecting pipe 21 between is provided with third gas conveying pipe 16, reaction bucket 1 outside is provided with gas conveying structure matched with third gas conveying pipe 16, first movable block 12 and second movable block 13 inside are filled with resin.
[0032] In use, through the mutual cooperation between the gas conveying structure and the third gas conveying pipe 16, the piston block 25 can drive the movable rod 23 to move inward synchronously, so that the pressing block 14 and the multiple connecting rods, as well as the first movable block 12 and the second movable block 13, can move relatively in the reaction channel, with the movement of the piston block 25, the first movable block 12 and the second movable block 13 can move closer or farther away from each other, thereby controlling the mixing speed and degree of the reactants, by dividing the resin in the reaction bucket 1 into two parts, the first movable block 12 and the second movable block 13, the resin particles can be more fully contacted with the fluid to be treated during the adsorption process, increasing the adsorption area and thus improving the adsorption efficiency, especially when the upper layer of resin is close to saturation, the unsaturated resin in the lower layer can replace the upper layer of resin by moving to continue effective adsorption, so that the concentrated brine can be fully contacted with the resin, and this structure is beneficial to better removal of iodine ions in the concentrated brine, and the design of layered movement helps to avoid overuse of the resin, when the upper layer of resin reaches the saturation state, the lower layer of resin can be moved to replace it, so that the upper layer of resin has the opportunity for regeneration treatment, thereby prolonging the service life of the entire resin layer.
[0033] The first gas pipe 7 is located outside the reaction barrel 1, which avoids occupying space inside the reaction barrel 1, so that the inside space of the reaction barrel 1 is more spacious, which is beneficial to the mixing and reaction of materials. The second gas pipe 15 is located at the middle position of the third gas pipe 16 and is connected with them, which makes the gas flow smoothly from the air pump 6 through the first gas pipe 7, the second gas pipe 15, and finally into the third gas pipe 16, reducing the gas flow resistance and energy loss. The air pump 6 is fixed on the top of the top cover 4, which is convenient for installation and maintenance, and can quickly provide the required gas for the system. The smooth connection of the first gas pipe 7 and the second gas pipe 15 ensures that the gas can be quickly delivered to the inside of the reaction barrel 1 or the designated position. The design of multiple sets of lock blocks 8 can ensure the tight connection between the top cover 4 and the reaction barrel 1, effectively prevent the leakage of liquid during the reaction, and ensure the stability and safety of the reaction environment. The design of the lock block 8 can prevent the top cover 4 from being accidentally opened during the reaction, improving the safety of the equipment. The design of the liquid inlet pipe 5 makes the reactants can be directly and accurately added to the reaction barrel 1, avoiding the uneven reaction or safety accidents caused by improper feeding. The design of the liquid outlet pipe 9 makes it possible to quickly and completely discharge the product from the reaction barrel 1 after the reaction, avoiding waste and pollution caused by the residue of the product in the barrel.
[0034] The design of multiple groups of support legs 3 in this embodiment can significantly increase the overall load-bearing capacity of the reaction bucket 1, ensuring that it is not prone to tilting or collapsing during placement, operation or transportation, thereby improving the stability and safety of the device. The support legs 3 are connected to the bottom of the reaction bucket 1 through the fixing ring 2, which can evenly distribute the weight of the reaction bucket 1 and its internal materials to each support point, reducing the phenomenon of single-point stress and thereby prolonging the service life of the device. Since the third gas delivery pipe 16 is located in the cavity inside the fixed pipe 10, its flow path is more direct and short, thereby reducing the flow resistance of the gas or liquid during transportation, which helps to improve the transportation efficiency and response speed of the system. By opening a cavity inside the fixed pipe 10 and accommodating the third gas delivery pipe 16, this design significantly saves space for the device. The sealing ring 22, as a filler between two contact surfaces, can effectively prevent gas or liquid from leaking from the gap between the piston bucket 20 and the fixed pipe 10. The sealing ring 22 is usually made of elastic materials such as rubber, silicone, etc., which can adapt to different shapes and sizes of contact surfaces, providing reliable sealing. In addition, they can also compensate for small displacements caused by vibration, temperature changes, etc., to maintain the sealing effect. For specific working environments, the material of the sealing ring 22 can be selected to have corrosion resistance to ensure long-term stable operation of the system. The sealing block 24 is fixedly connected to the bottom of the piston bucket 20, which ensures that the connection between the piston bucket 20 and the connecting pipe 21 has good sealing performance. The sealing block 24 is usually made of pressure-resistant and corrosion-resistant materials, which can effectively prevent gas or liquid from leaking in high-pressure or corrosive environments, thereby ensuring the stable operation of the entire device. The connecting pipe 21 is fixed in the middle of the sealing block 24, which not only simplifies the installation process but also enhances the stability of the overall structure. It reduces the risk of system performance degradation caused by the displacement or loosening of the connecting pipe 21, ensuring that the stability of the entire device is not affected when the movable rod 23 moves through the top of the piston bucket 20.
[0035] Although embodiments of the present application have been shown and described, the specific embodiments are merely illustrative of the present application, and are not intended to limit the present application. The specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner, and those skilled in the art can make modifications, replacements and variations of the embodiments without creative contribution after reading the present specification, as long as they are within the scope of the claims of the present application.
Claims
1. A reactor for selective adsorption of iodine in concentrated brine by a resin, comprising a reaction barrel (1), characterized in that: The top of the reaction barrel (1) is connected to a top cover (4), the top of the top cover (4) and the bottom of the reaction barrel (1) are fixedly connected to a fixed tube (10), a piston barrel (20) is fixedly installed in the fixed tube (10) in an up-down symmetrical structure, a piston block (25) is movably connected in the piston barrel (20), a movable rod (23) is fixedly connected to the top of the piston block (25), a pressure block (14) is fixedly connected to the top of the movable rod (23), a first movable block (12) and a second movable block (13) are provided in the reaction barrel (1), and connecting rings ( 11), a first connecting rod (18) is fixedly installed in a left-right symmetrical structure on one side of the connecting ring (11), a second connecting rod (19) is fixedly connected between the pressure block (14) and the first connecting rod (18), a movable groove (17) used in conjunction with the pressure block (14) is provided in the fixed tube (10), the other end of each piston barrel (20) is fixedly connected to a connecting tube (21), a third gas pipe (16) is provided between the connecting tubes (21), a gas supply structure used in conjunction with the third gas pipe (16) is provided on the outside of the reaction barrel (1), and the first movable block (12) and the second movable block (13) are both filled with resin.
2. The iodine selective adsorption resin reactor in concentrated brine according to claim 1, characterized in that: The gas delivery structure includes an air pump (6), a first air delivery pipe (7), and a second air delivery pipe (15). The air pump (6) is fixed to the top of the top cover (4). The first air delivery pipe (7) is connected to the air pump (6). The first air delivery pipe (7) is located outside the reaction barrel (1). The second air delivery pipe (15) is connected to the first air delivery pipe (7) and the third air delivery pipe (16). The second air delivery pipe (15) is located in the middle of the third air delivery pipe (16).
3. The iodine selective adsorption resin reactor in concentrated brine according to claim 1, characterized in that: A plurality of locking blocks (8) are provided between the top cover (4) and the reaction barrel (1), a liquid inlet pipe (5) is provided on one side of the top cover (4), and a liquid discharge pipe (9) used in conjunction with the liquid inlet pipe (5) is provided on one side of the bottom of the reaction barrel (1).
4. The iodine selective adsorption resin reactor in concentrated brine according to claim 1, characterized in that: A fixing ring (2) is fixedly mounted on the outer side of the bottom of the reaction barrel (1), and a plurality of groups of supporting legs (3) are fixedly mounted on the bottom of the fixing ring (2).
5. The iodine selective adsorption resin reactor in concentrated brine according to claim 1, characterized in that: A cavity is provided in the fixed tube (10), and the third gas delivery pipe (16) is located on one side of the cavity.
6. The iodine selective adsorption resin reactor in concentrated brine according to claim 1, characterized in that: A sealing ring (22) is fixedly connected to the outside of the piston barrel (20), and the sealing ring (22) is fixed between the piston barrel (20) and the fixed tube (10).
7. The iodine selective adsorption resin reactor in concentrated brine according to claim 1, characterized in that: The movable rod (23) is movable and passes through the top of the piston barrel (20). The bottom of the piston barrel (20) is fixedly connected to a sealing block (24). The connecting pipe (21) is fixed in the middle of the sealing block (24).