Adjustable guide device for carbon steel wire welding
By designing an adjustable guide device for carbon steel wire welding, the problem of wire deviation during welding was solved, achieving efficient and stable welding results and ensuring the quality and mechanical properties of the joint.
Patent Information
- Application Number
- CN202422678442.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-11-04
AI Technical Summary
During the carbon steel wire welding process, the lack of a guide device causes the steel wire to deviate or shake, affecting the welding quality and mechanical properties.
Design an adjustable carbon steel wire welding guide device, including a guide seat, a welding seat, a guide cylinder, and an adjusting clamping cylinder. These components fix and guide the position of the steel wire to ensure welding accuracy and stability.
It improves the accuracy and quality of welding, reduces welding time, ensures the quality and mechanical properties of the joint, and prevents the steel wire from breaking under tension.
Smart Images
Figure CN223441296U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of auxiliary welding, concretely to a adjustable guiding device for carbon steel wire welding. BACKGROUND
[0002] Carbon steel wire is a kind of steel wire material made of carbon steel;Carbon steel is mainly composed of iron and carbon, and may also contain a small amount of manganese, silicon and other elements;Carbon steel wire has the following characteristics: high strength: can withstand greater tension and load;Good toughness and ductility: not easy to break when subjected to external force, with certain deformation capacity;Good wear resistance: performs well in some occasions that need to withstand friction;
[0003] The carbon steel wire is generally welded and fixed by heating welding;Specifically: use an electric iron to heat the tin bar arranged at the welding position of the carbon steel wire to make it reach a proper temperature;When the temperature is sufficient, the tin bar is contacted with the welding position, so that the tin bar melts and evenly covers the welding area;Complete the welding work between the two groups of carbon steel wires;But in the actual welding process: because there is no guiding device to fix and guide the position of the steel wire, the steel wire may shift or shake during welding, causing the welding point to deviate from the expected position;This will affect the quality and mechanical properties of the welded joint;Easily broken under tension. SUMMARY
[0004] The utility model aims at providing a adjustable guiding device for carbon steel wire welding to solve the defects mentioned in the background art.
[0005] To achieve the above-mentioned purpose, a adjustable guiding device for carbon steel wire welding is provided, comprising a guiding seat, a welding seat is fixedly installed in the middle of the surface of the guiding seat, a heating gap is formed in the front part of the guiding seat, a first guiding cylinder is fixedly installed on one side of the surface of the welding seat, a second guiding cylinder is fixedly installed on the other side of the surface of the welding seat, a welding area is formed between the second guiding cylinder and the first guiding cylinder, a support frame is fixedly installed on the side wall of the guiding seat, an inclined cylinder is fixedly installed on the surface of the support frame, a tin bar is inserted into the inclined cylinder, a first carbon steel wire is inserted into the first guiding cylinder, and a second carbon steel wire is inserted into the second guiding cylinder.
[0006] Preferably, the first guiding cylinder and the second guiding cylinder are symmetrical structures about the inclined cylinder, and an adjusting clamping cylinder is fixedly installed on each of the first guiding cylinder and the second guiding cylinder.
[0007] Preferably, the inclined cylinder is arranged at an inclination of 45°, and the bottom of the tin bar inside the inclined cylinder covers the upper part of the connection between the first carbon steel wire and the second carbon steel wire.
[0008] Preferably, the guide seat is a "C" shaped structure made of plastic material, and the bottom of the guide seat is fixedly installed with a base, and the cross section of the base is an isosceles trapezoidal structure.
[0009] Preferably, the inside upper side of the adjusting clamping cylinder is fixedly installed with a fixed seat, the inside of the fixed seat is provided with a through hole with a "D" shaped cross section, the size of the limiting rod is matched with the size of the through hole, and the limiting rod is inserted into the inside of the through hole.
[0010] Preferably, the inside lower side of the adjusting clamping cylinder is movably installed with an upper pressing piece, the upper pressing piece is fixedly installed on the outside of the bottom of the limiting rod, the top of the limiting rod is installed with a handle, the bottom of the limiting rod is installed with a clamping piece, and the clamping piece is arc-shaped.
[0011] Preferably, the outside of the limiting rod is installed with a spring, the spring is arranged between the fixed seat and the upper pressing piece, the size of the upper pressing piece is matched with the size of the adjusting clamping cylinder, and the upper pressing piece is slidably arranged on the inner wall surface of the adjusting clamping cylinder.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] The utility model discloses a handheld welding gun, melts the tin bar, covers the connecting place between two groups of steel wires, completes the welding fixing work between two groups of steel wires, when welding the surface of two groups of steel wires, rotates the steel wire, makes two groups of steel wires rotate, completes the even welding work between two groups of steel wires, the setting of the guide device can improve the accuracy and welding quality when welding, reduces the welding time of two groups of steel wires, improves the welding efficiency of two groups of steel wires, guarantees the quality and mechanical properties of the joint, and is not easy to break under tension. ACCURATE DRAWINGS
[0014] Figure 1 It is the front view schematic diagram of the utility model structure;
[0015] Figure 2 It is the adjusting clamping cylinder structure schematic diagram;
[0016] Figure 3 It is Figure 1 the bottom view;
[0017] Figure 4 It is Figure 1 the top view.
[0018] The figure label: 1, base; 2, guide seat; 3, heating gap; 4, welding seat; 5, first guide cylinder; 6, second guide cylinder; 7, welding area; 8, adjusting clamping cylinder; 81, handle; 82, limit rod; 83, fixed seat; 84, spring; 85, upper pressing piece; 86, clamping piece; 9, oblique cylinder; 10, support frame; 11, tin bar. DETAILED DESCRIPTION
[0019] Please refer to Figures 1-4 The utility model provides a adjustable carbon steel wire welding guide device, including guide seat 2, the surface middle part of guide seat 2 is fixedly installed welding seat 4, and the front part of guide seat 2 is set up heating gap 3, and the surface one side of welding seat 4 is fixedly installed first guide cylinder 5, and the surface other side of welding seat 4 is fixedly installed second guide cylinder 6, forms welding area 7 between second guide cylinder 6 and first guide cylinder 5, and the surface of support frame 10 is fixedly installed on the lateral wall of guide seat 2, and oblique cylinder 9 is fixedly installed on the surface of support frame 10, and tin bar 11 is inserted in the inside of oblique cylinder 9, first carbon steel wire is inserted in the inside of first guide cylinder 5, and second carbon steel wire is inserted in the inside of second guide cylinder 6.
[0020] Working principle: the operator respectively inserts two groups of carbon steel wires needing welding in the inside of first guide cylinder 5 and second guide cylinder 6, so that the end surface of first guide cylinder 5 and second guide cylinder 6 works, and adjusting clamping cylinder 8 is installed on first guide cylinder 5 and second guide cylinder 6, and the carbon steel wire in the inside of first guide cylinder 5 and second guide cylinder 6 can be clamped and fixed by adjusting clamping cylinder 8 and the structure in the inside thereof, to avoid loosening of the carbon steel wire during welding; when welding, tin bar is inserted into the inside of oblique cylinder 9, and the tin bar falls freely, so that the tin bar covers the position needing welding between the two groups of steel wires at the bottom, at this time, a handheld welding gun can be used to melt the tin bar and cover the connecting part between the two groups of steel wires, to complete the welding and fixing of the two groups of steel wires; when the surface of the two groups of steel wires is welded, the steel wires are rotated at this time, to complete the uniform welding of the two groups of steel wires, the setting of the guide device can improve the accuracy and welding quality during welding, reduce the welding time of the two groups of steel wires, and improve the welding efficiency of the two groups of steel wires; the quality and mechanical properties of the joint are guaranteed; the joint is not easy to break under tension.
[0021] As a preferable embodiment, first guide cylinder 5 and second guide cylinder 6 are symmetrical structures about oblique cylinder 9, and adjusting clamping cylinder 8 is fixedly installed on first guide cylinder 5 and second guide cylinder 6.
[0022] The oblique cylinder 9 is arranged at an angle of 45°, and the bottom of the tin strip 11 inside the oblique cylinder 9 covers the upper part of the joint between the first carbon steel wire and the second carbon steel wire.
[0023] As a preferred embodiment, the guide seat 2 is made of plastic material and has a "C" shape structure, and the bottom of the guide seat 2 is fixedly installed on the base 1, and the cross section of the base 1 is an isosceles trapezoidal structure.
[0024] The inside of the adjusting clamping cylinder 8 is fixedly installed with a fixed seat 83, and the inside of the fixed seat 83 is provided with a through hole with a "D" shape cross section, and the size of the limiting rod 82 is matched with the size of the through hole, and the limiting rod 82 is inserted into the inside of the through hole.
[0025] As shown in Figures 1-4 The adjusting clamping cylinder 8 can clamp the steel wire to be welded, ensure the stability of the steel wire during welding, prevent loosening, and improve the welding quality. The specific way is: pull the handle 81 upwards, so that the limiting rod 82 and the clamping piece 86 move downwards, so that the upper pressing piece 85 can compress the spring 84. At this time, the steel wire is inserted into the inside of the second guide cylinder 6, the handle 81 is released, the spring 84 is reset and rebounds, the clamping piece 86 moves downwards, and the clamping and fixing work of the steel wire is completed.
[0026] As a preferred embodiment, the inside of the adjusting clamping cylinder 8 is movably installed with an upper pressing piece 85, and the upper pressing piece 85 is fixedly installed on the outside of the bottom of the limiting rod 82, and the limiting rod 82 is installed with a handle 81 on the top and a clamping piece 86 on the bottom, and the clamping piece 86 is arranged in an arc shape.
[0027] The outside of the limiting rod 82 is installed with a spring 84, and the spring 84 is arranged between the fixed seat 83 and the upper pressing piece 85, and the size of the upper pressing piece 85 is matched with the size of the adjusting clamping cylinder 8, and the upper pressing piece 85 is slidably arranged on the inner wall surface of the adjusting clamping cylinder 8.
Claims
1. An adjustable guide device for carbon steel wire welding, comprising a guide seat (2), characterized in that: A welding seat (4) is fixedly mounted on the middle portion of the surface of the guide seat (2), and a heating notch (3) is provided at the front portion of the guide seat (2). At the same time, a first guide cylinder (5) is fixedly mounted on one side of the surface of the welding seat (4), and a second guide cylinder (6) is fixedly mounted on the other side of the surface of the welding seat (4). A welding area (7) is formed between the second guide cylinder (6) and the first guide cylinder (5). A support frame (10) is fixedly mounted on the side wall of the guide seat (2), and an oblique cylinder (9) is fixedly mounted on the surface of the support frame (10). At the same time, a tin bar (11) is inserted into the interior of the oblique cylinder (9), a first carbon steel wire is inserted into the interior of the first guide cylinder (5), and a second carbon steel wire is inserted into the interior of the second guide cylinder (6).
2. The adjustable carbon steel wire welding guide device according to claim 1, characterized in that: The first guide cylinder (5) and the second guide cylinder (6) are symmetrical structures with respect to the oblique cylinder (9), and an adjusting clamping cylinder (8) is fixedly mounted on both the first guide cylinder (5) and the second guide cylinder (6).
3. The adjustable carbon steel wire welding guide device according to claim 1, characterized in that: The inclined cylinder (9) is arranged to be inclined at 45 degrees, and the bottom of the tin bar (11) inside the inclined cylinder (9) covers the upper part of the connection between the first carbon steel wire and the second carbon steel wire.
4. The adjustable carbon steel wire welding guide device according to claim 1, characterized in that: The guide seat (2) is a "C"-shaped structure made of plastic material, and the bottom of the guide seat (2) is fixedly mounted on the base (1), and the cross-section of the base (1) is an isosceles trapezoidal structure.
5. The adjustable carbon steel wire welding guide device according to claim 2, characterized in that: A fixing seat (83) is fixedly installed on the inner upper side of the adjusting clamping cylinder (8), and a through hole with a "D"-shaped cross section is provided inside the fixing seat (83). At the same time, a limiting rod (82) is adapted to the size of the through hole, and the limiting rod (82) is inserted into the inside of the through hole.
6. The adjustable carbon steel wire welding guide device according to claim 5, characterized in that: An upper pressing piece (85) is movably mounted on the lower inner side of the adjusting clamping cylinder (8), and the upper pressing piece (85) is fixedly mounted on the outer bottom of the limiting rod (82). At the same time, a handle (81) is mounted on the top of the limiting rod (82), and a clamping piece (86) is mounted on the bottom of the limiting rod (82), and the clamping piece (86) is arranged in an arc shape.
7. The adjustable carbon steel wire welding guide device according to claim 6, characterized in that: A spring (84) is installed on the outer side of the limiting rod (82), and the spring (84) is arranged between the fixing seat (83) and the upper pressing plate (85). At the same time, the upper pressing plate (85) is adapted to the size of the adjusting clamping cylinder (8), and the upper pressing plate (85) is slidably arranged on the inner wall surface of the adjusting clamping cylinder (8).