Automatic feeding device for heating pipes and mounting plates

Abstract

The utility model provides an automatic heating pipe and mounting plate feeding device which comprises a belt line used for conveying shell conveying tools, a material taking machine and a chain conveying line used for conveying heating pipes and mounting plates, and the chain conveying line is arranged on one side of the belt line in parallel. The material taking machine stretches across the upper portion of the chain conveying line and the upper portion of the belt line. And the material taking machine is used for adsorbing the heating pipe and the mounting plate from the chain conveying line, conveying the heating pipe and the mounting plate and placing the heating pipe and the mounting plate on the shell conveying tool. According to the automatic feeding device for the heating pipe and the mounting plate, the problem of automatic material taking can be solved, feeding and discharging operation of a linear assembly line is achieved, the consistency of the heating pipe and the mounting plate during assembly is ensured, and the labor intensity is reduced.

Description

TECHNICAL FIELD

[0001] The utility model relates to flow line feeding equipment field, specifically speaking, relates to a kind of heating pipe and installation board automatic feeding device. BACKGROUND

[0002] Flow line is a kind of industrial production organization form, is through the production process is decomposed into a series of continuous operation links, and these links are arranged according to certain order, form a continuous flow production line.Heater is in production assembly process, to reduce labor intensity, usually using mechanical instead of manual flow line assembly.But at present, in the stage of feeding and discharging, still need manual assembly heating pipe and tooling transport plate into heater to feed, manual assembly only leads to consistency difficult to guarantee, and also increase labor intensity.

[0003] The utility model of a kind of magnetron valve intelligent detection and automatic assembly production line is disclosed in authorized announcement No.CN217122320U, including first backshaped flow mechanism and second backshaped flow mechanism, the first backshaped flow mechanism includes the first tooling flow track and the first tooling return conveyor belt being mutually parallel arrangement, the second backshaped flow mechanism includes the second tooling flow track and the second tooling return conveyor belt being mutually parallel arrangement.The first backshaped flow mechanism is placed with several first flow toolings, the second backshaped flow mechanism is placed with several second flow toolings of placing magnetron valve, the first flow tooling is equipped with a first hole site of placing the shell assembly of magnetron valve and two second hole sites of placing the inner sleeve assembly of magnetron valve in a row.The flow direction of first tooling flow track is sequentially equipped with shell automatic feeding mechanism, inner sleeve assembly automatic feeding mechanism, inner sleeve assembly turnover installation mechanism, alignment installation mechanism, pressure ring automatic feeding welding mechanism, plastic package assembly automatic assembly mechanism.The flow direction of second tooling flow track is equipped with magnetron valve tooling transport plate automatic installation mechanism.The first backshaped flow mechanism and the second backshaped flow mechanism are equipped with magnetron valve distribution direction changing mechanism and magnetron valve intelligent detection mechanism.Magnetron valve distribution direction changing mechanism is located at the end of the flow direction of first tooling flow track.The magnetron valve intelligent detection and automatic assembly production line realizes the automatic production and detection of magnetron valve, improves production efficiency, reduces production cost.But the backshaped flow feeding and discharging mode in the device is not suitable for the feeding and discharging operation of linear flow line. UTILITY MODEL CONTENT

[0004] In order to solve the problem of automatic material taking, realize the feeding and discharging operation of linear flow line, ensure the consistency of heating pipe and installation plate assembly, and reduce labor intensity, the technical scheme adopted by the utility model is: a kind of heating pipe and installation board automatic feeding device, including the belt line for conveying shell transmission tooling, still including taking machine, and the chain conveyor line for transporting heating pipe and installation plate;

[0005] The chain conveying line is arranged in parallel to one side of the belt line, and the reclaimer is arranged transversely above the chain conveying line and the belt line.

[0006] The reclaimer is used for adsorbing the heating pipe and the mounting plate from the chain conveying line, and transmitting and placing the heating pipe and the mounting plate on the shell conveying tool.

[0007] Based on the above, in order to realize transverse movement and vertical movement, the reclaimer is provided with a transverse movement mechanism, the transverse movement mechanism is provided with a vertical movement mechanism, and the lower end of the vertical movement mechanism is provided with a sponge suction cup for adsorbing the heating pipe and the mounting plate.

[0008] Based on the above, the reclaimer comprises a gantry bracket arranged transversely above the chain conveying line and the belt line, the transverse movement mechanism is arranged on the gantry bracket, and the axis of the transverse movement mechanism is perpendicular to the axis of the chain conveying line.

[0009] Based on the above, in order to preliminarily position the transverse movement mechanism, the gantry bracket is further provided with a positioning cylinder, and the positioning cylinder is used for limiting the transverse stroke of the transverse movement mechanism.

[0010] Based on the above, the chain conveying line comprises a chain wheel, a pair of chains arranged on the chain wheel, and a plurality of tool conveying plates connected between the pair of chains, and a limiting groove for placing the heating pipe and the mounting plate is arranged on each tool conveying plate.

[0011] Based on the above, in order to improve the consistency of the taking process and assembly, a pair of limiting grooves are arranged on each tool conveying plate, and the connecting line between the pair of limiting grooves is parallel to the axis of the transverse movement mechanism.

[0012] Based on the above, the chain wheel is circumscribed by a driving mechanism.

[0013] Based on the above, a photoelectric switch is arranged below the tool conveying plate, and the photoelectric switch is used for detecting the heating pipe and the mounting plate placed by the tool conveying plate.

[0014] Based on the above, a photoelectric sensing device is arranged on the chain conveying line, and the photoelectric sensing device is used for detecting the position of the tool conveying plate.

[0015] Based on the above, the shell conveying tool comprises a tray in contact with the belt line, and a product limiting mechanism for positioning the shell is arranged on the tray through a vertical jacking cylinder.

[0016] The utility model discloses relative prior art has substantial characteristics and progress, specifically speaking, the utility model discloses heating pipe and mounting plate automatic feeding device, after the belt line transportation in place, the jacking positioning mechanism positions the tray and is lifted and is separated from the belt line, and the chain conveying line of heating pipe and mounting plate is specifically driven by the stepper motor plus -minus speed reducer and is transported, there is frock transportation board on chain conveying line, and the limiting groove of heating pipe and mounting plate is set up on frock transportation board, can guarantee that the material taking position keeps invariant every time.

[0017] Further, by setting photoelectric sensing device on the chain, frock transportation board is triggered after being in place photoelectric sensing device, and the start -stop of control motor. The photoelectric switch of material detection is installed below frock transportation board and is used to detect whether there is material on frock transportation board. The frock board without material can flow, and the next frock transportation board with material is not affected.

[0018] Further, taking material adopts a rodless cylinder, as the power of horizontal movement, the pen-shaped cylinder of longitudinal movement is installed on the horizontal movement rodless cylinder, and the sponge suction cup that can suck material is assembled below the horizontal movement cylinder and is used to suck material, so as to ensure the stability of the taking process.

[0019] Therefore, the heating pipe and mounting plate automatic feeding device can solve the problem of automatic material taking, realize the feeding operation of linear assembly line, ensure the consistency when heating pipe and frock transportation board assemble, and reduce the labor intensity. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is the overall structure schematic diagram of heating pipe and mounting plate automatic feeding device provided by the utility model.

[0021] Figure 2 It is the side structure schematic diagram of heating pipe and mounting plate automatic feeding device provided by the utility model.

[0022] Figure 3 And Figure 4 It is the structure schematic diagram of taking mechanism in heating pipe and mounting plate automatic feeding device provided by the utility model.

[0023] Figure 5 It is the structure schematic diagram of belt line mechanism in heating pipe and mounting plate automatic feeding device provided by the utility model.

[0024] Figure 6 It is the structure schematic diagram of shell conveying frock in heating pipe and mounting plate automatic feeding device provided by the utility model.

[0025] In the figure: 1, belt line; 2, support frame; 3, support leg; 4, chain conveying line; 5, chain; 6, tool transport plate; 7, limiting groove; 8, shell conveying tool; 9, material taking machine; 10, protective cover; 11, gantry support; 12, positioning cylinder; 13, rodless cylinder; 14, mounting seat; 15, pen-shaped cylinder; 16, sponge suction cup; 17, chain wheel; 18, product limiting mechanism; 19, vertical jacking cylinder; 20, tray. DETAILED DESCRIPTION

[0026] The technical scheme of the utility model is described in further detail below through specific embodiments.

[0027] Embodiment 1

[0028] The embodiment provides an automatic feeding device for heating pipes and mounting plates, as shown in Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 and Figure 6 , which comprises a belt line 1 for transporting a shell conveying tool 8, and further comprises a material taking machine 9 and a chain conveying line 4 for transporting heating pipes and mounting plates. A support frame 2 is arranged below the belt line 1, and a support leg 3 is arranged below the chain conveying line.

[0029] The chain conveying line 4 is arranged in parallel on one side of the belt line 1, and the material taking machine 9 is arranged above the chain conveying line 4 and the belt line 1.

[0030] The material taking machine 9 is used for adsorbing the heating pipes and the mounting plates from the chain conveying line 4, and transmitting and placing the heating pipes and the mounting plates on the shell conveying tool 8.

[0031] In order to realize horizontal movement and vertical movement, a horizontal movement mechanism is arranged on the material taking machine 9, and a vertical movement mechanism is arranged on the horizontal movement mechanism. A sponge suction cup 16 for adsorbing heating pipes and mounting plates is arranged at the lower end of the vertical movement mechanism. In the embodiment, the horizontal movement mechanism is a rodless cylinder 13, and the vertical movement mechanism is a pen-shaped cylinder 15.

[0032] The material taking machine 9 comprises a gantry support 11 arranged above the chain conveying line 4 and the belt line 1. The horizontal movement mechanism is arranged horizontally on the gantry support 11, and the axis of the horizontal movement mechanism is perpendicular to the axis of the chain conveying line 4.

[0033] Specifically, as Figure 5As shown above, the chain conveyor line 4 includes a sprocket 17 and a pair of chains 5 mounted on the sprocket 17. Several tooling transport plates 6 are connected between the chains 5. Each tooling transport plate 6 has a retaining groove 7 for accommodating the heating tube and the mounting plate. A drive mechanism is externally connected to the sprocket 17. A protective cover 10 is also provided on the exterior of the gantry support 11.

[0034] Among them, Figure 6 As shown, the shell conveying tool 8 includes a tray 20 in contact with the belt line 1, and the tray 20 is provided with a product limiting mechanism 18 for positioning the shell, which can be raised and lowered by a vertical lifting cylinder 19.

[0035] Example 2

[0036] This embodiment provides an automatic loading device for heating tubes and mounting plates. The main difference from Example 1 is that in this embodiment: in order to preliminarily position the lateral moving mechanism, a positioning cylinder 12 is also provided on the gantry bracket 11, and the positioning cylinder 12 is used to limit the lateral movement stroke of the lateral moving mechanism.

[0037] Example 3

[0038] This embodiment provides an automatic loading device for heating tubes and mounting plates. The main difference from Example 1 is that in this embodiment: in order to improve the consistency of the material picking process and assembly, each of the tooling transport plates 6 is provided with a pair of limit grooves 7, and the connecting line between the pair of limit grooves 7 is parallel to the axis of the horizontal moving mechanism.

[0039] Example 4

[0040] This embodiment provides an automatic loading device for heating tubes and mounting plates. The main difference from Example 1 is that a photoelectric switch is provided below the tooling transport plate 6. The photoelectric switch detects the heating tubes and mounting plates placed on the tooling transport plate. Tooling transport plates 6 without material can be removed without affecting the operation of the next tooling transport plate 6 with material.

[0041] The chain conveyor line 4 is equipped with a photoelectric sensor. When the tooling transport plate 6 with the heating tube and the mounting plate moves to the bottom of the reclaimer, the photoelectric sensor is triggered to control the start and stop of the motor of the chain conveyor line 4. After the motor stops rotating, the reclaimer 9 comes to pick up the material.

[0042] Specifically, when assembling the heating tube and the mounting plate automatic feeding device provided by the present invention, the specific operating steps are as follows:

[0043] Firstly, the shell conveying tool 8 is transported to the gantry bracket 11 of the reclaimer 9 by the belt line 1, and then the tray 20 is lifted together with the product limiting mechanism 18 by the vertical lifting cylinder 19, so that the tray 20 is separated from the belt line 1.

[0044] At the same time, the heating pipe and the mounting plate placed in the limiting groove 7 are transported to the gantry bracket 11 of the reclaimer 9 by the chain conveying line 4, and the heating pipe, the mounting plate and the shell conveying tool 8 are arranged side by side.

[0045] At the same time, the photoelectric switch for detecting materials is installed below the tool conveying plate 6 to detect whether there is material on the tool conveying plate 6. The tool conveying plate 6 without materials can flow away, which does not affect the operation of the next tool conveying plate 6 with materials. The heating pipe and the mounting plate in the limiting groove 7 are manually placed, and the chain wheel 17 drives the tool conveying plate 6 to circulate and supply materials through the chain 5.

[0046] Material taking method:

[0047] The material taking adopts a rodless cylinder 13 as the power of transverse movement, and a pen-shaped cylinder 15 for longitudinal movement. The rodless cylinder 13 is installed on the gantry bracket, and the mounting seat 14 is installed on the transversely movable rodless cylinder 13. The pen-shaped cylinder 15 vertically movable is arranged on the mounting seat 14. The sponge suction cup 16 capable of sucking the mounting plate and the heater is arranged on the telescopic end of the pen-shaped cylinder 15, and is used for sucking materials.

[0048] Specific action: after the rodless cylinder 13 moves transversely to the position, the pen-shaped cylinder 15 vertically moves to suck materials. That is, when the rodless cylinder 13 moves above the heater, the positioning cylinder 12 on the gantry bracket 11 extends to position the rodless cylinder 13. After positioning, the pen-shaped cylinder 15 vertically extends above the heating pipe, and the sponge suction cup 16 on the pen-shaped cylinder 15 sucks the heater in the limiting groove 7.

[0049] After the sucking is completed, the pen-shaped cylinder 15 is lifted, and the rodless cylinder 13 moves transversely to the initial position. After the rodless cylinder 13 moves to the position, the pen-shaped cylinder 15 is lowered to place the heating pipe into the shell conveyed by the shell conveying tool 8, so that the installation of the heating pipe is realized.

[0050] Installation method of the mounting plate:

[0051] After the installation of the heating pipe is completed, the positioning cylinder 12 is first retracted, and when the rodless cylinder 13 moves above the mounting plate, the pen-shaped cylinder 15 and the sponge suction cup 16 act, and the sponge suction cup 16 on the pen-shaped cylinder 15 sucks the mounting plate material in the limiting groove 7.

[0052] After the suction is completed, the pen-shaped cylinder 15 is lifted, and the rodless cylinder 13 is moved laterally to the initial position. After being in place, the pen-shaped cylinder 15 is lowered, and the mounting plate is placed inside the housing transported by the housing conveying tool 8, thereby achieving the installation of the mounting plate.

[0053] Finally, it should be noted that the above examples are only used to illustrate the technical solutions of the present application and not to limit them; although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the specific embodiments of the present application can be modified or some technical features can be replaced by equivalent ones; without departing from the spirit of the technical solutions of the present application, they should be covered in the technical solution range claimed by the present application.

Claims

1. An automatic feeding device for heating tubes and mounting plates, including a belt line for transporting shell conveying tooling, characterized in that: It also includes a reclaimer and a chain conveyor line for transporting heating pipes and mounting plates; The chain conveyor line is arranged parallel to one side of the belt line, and the reclaimer spans over the chain conveyor line and the belt line; The material picker is used to absorb the heating tube and the mounting plate from the chain conveyor line, and transfer and place the heating tube and the mounting plate on the shell conveying tooling.

2. The automatic feeding device for heating tubes and mounting plates according to claim 1, characterized in that: The reclaimer is provided with a transverse moving mechanism, the transverse moving mechanism is provided with a vertical moving mechanism, and the lower end of the vertical moving mechanism is provided with a sponge suction cup for adsorbing the heating tube and the mounting plate.

3. The automatic feeding device for heating tubes and mounting plates according to claim 2, characterized in that: The reclaimer includes a gantry bracket spanning over the chain conveyor line and the belt line, the transverse moving mechanism is transversely arranged on the gantry bracket, and the axis of the transverse moving mechanism is perpendicular to the axis of the chain conveyor line.

4. The automatic feeding device for heating tubes and mounting plates according to claim 3, characterized in that: The gantry bracket is also provided with a positioning cylinder, which is used to limit the lateral movement stroke of the lateral movement mechanism.

5. The automatic feeding device for heating tubes and mounting plates according to claim 2, 3 or 4, characterized in that: The chain conveyor line includes a sprocket and a pair of chains arranged on the sprocket. A plurality of tooling transport plates are connected between the pair of chains. The tooling transport plates are respectively provided with limiting grooves for placing the heating pipes and the mounting plates.

6. The automatic feeding device for heating tubes and mounting plates according to claim 5, characterized in that: A pair of limiting grooves is provided on each tooling transport plate, and a connecting line between the pair of limiting grooves is parallel to the axis of the transverse moving mechanism.

7. The automatic feeding device for heating tubes and mounting plates according to claim 5, characterized in that: The sprocket is externally connected to a driving mechanism.

8. The automatic feeding device for heating tubes and mounting plates according to claim 5, characterized in that: A photoelectric switch is provided below the tooling transport plate, and the photoelectric switch is used to detect the heating tube and the mounting plate placed on the tooling transport plate.

9. The automatic feeding device for heating tubes and mounting plates according to claim 8, characterized in that: A photoelectric sensing device is provided on the chain conveyor line, and the photoelectric sensing device is used to detect the position of the tooling transport plate.

10. The automatic feeding device for heating tubes and mounting plates according to claim 1, characterized in that: The shell conveying tooling includes a tray in contact with the belt line, and the tray is liftable by a vertical lifting cylinder and is provided with a product limiting mechanism for positioning the shell.

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