Intelligent photovoltaic module feeding system
The intelligent photovoltaic module feeding system utilizes conveying and guiding components to achieve automated batch feeding of photovoltaic modules, solving the problem of low efficiency in traditional manual handling, improving installation efficiency and reducing costs.
Patent Information
- Application Number
- CN202423114341.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-10-17
- Estimated Expiration
- 2034-12-17
AI Technical Summary
Traditional photovoltaic module installation relies on manual handling, resulting in low work efficiency, especially in outdoor environments where the labor intensity is high, further impacting work efficiency.
An intelligent photovoltaic module feeding system is adopted, including conveying components, guiding components, and moving trays, to realize automated batch feeding of photovoltaic modules. The system uses conveying rollers and guide bars for positioning and conveying, and combines blocking components and clamping components to realize automated installation of photovoltaic modules.
It achieves automated feeding of photovoltaic modules, reduces manual labor, lowers installation costs, shortens the installation cycle, improves installation efficiency, and is unaffected by external temperature and working hours.
Smart Images

Figure CN223444500U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to photovoltaic module field, concretely relates to an intelligent photovoltaic module feeding system. BACKGROUND
[0002] The traditional photovoltaic module installation method is to transport the photovoltaic module in a whole box to the vicinity of the ground pile support by a forklift, then take out the photovoltaic module by artificial opening the box and hoist it to the ground pile support for installation, which needs to move back and forth for carrying, and since the photovoltaic installation environment is mostly outdoor with sufficient sunlight, the work efficiency is greatly reduced under the influence of the environment and work intensity. SUMMARY
[0003] In view of the above problems, the utility model provides an intelligent photovoltaic module feeding system, which solves the problem of the existing photovoltaic module relying on artificial assembly.
[0004] To achieve the above purpose, the application provides an intelligent photovoltaic module feeding system, which comprises a conveying assembly, a guide assembly and a movable tray, the conveying assembly comprises a conveying frame and conveying rollers, the conveying frame comprises a first support and a second support, the first support and the second support are oppositely arranged, the number of the conveying rollers is multiple, and the multiple conveying rollers are arranged at intervals between the first support and the second support; the guide assembly is arranged on the conveying assembly, the guide assembly comprises a first guide strip and a second guide strip, the first guide strip is arranged on the first support, and the second guide strip is arranged on the second support.
[0005] The movable tray is arranged on the conveying roller, and the movable tray is used for placing the photovoltaic module; the movable tray comprises a first support group, a second support group and a third support group, the first support group comprises a first support rod, a second support rod and a first support platform, the second support group comprises a third support rod, a fourth support rod and a second support platform, the first support rod and the second support rod are arranged at a first included angle, the second support rod is provided with the first support platform, the first support rod is arranged along the horizontal direction, the third support rod and the fourth support rod are arranged at a second included angle, the fourth support rod is provided with the second support platform, and the third support rod is arranged along the vertical direction; the first support rod and the third support rod are arranged perpendicularly; the third support group comprises a fifth support rod and a sixth support rod, the fifth support rod is arranged on the lower surface of the first support rod along a first direction, and the sixth support rod is arranged on the lower surface of the fifth support rod along a second direction, and the first direction is perpendicular to the second direction.
[0006] In some embodiments, a stop assembly and a control unit are also included. The stop assembly includes a sensor group and at least one stop group. The sensor group includes at least one distance sensor. The distance sensor is arranged on the first bracket or the second bracket. The stop group includes a stop block and a first drive unit. The first drive unit is arranged between two adjacent conveying rollers at a preset stop position. The stop block is arranged at the output end of the first drive unit. The first drive unit is used to drive the stop block to protrude from the conveying roller to limit the mobile pallet that travels to the preset stop position. The control unit is electrically connected to the sensor group and the stop group, respectively.
[0007] In some embodiments, a clamping assembly is also included, which includes a robotic arm, a base plate and a suction cup group. The robotic arm is set at a preset clamping position, the base plate is set at the suspended end of the robotic arm, and the suction cup group includes multiple vacuum suction cups. The multiple vacuum suction cups are distributed on the base plate in a preset manner.
[0008] In some embodiments, the clamping assembly also includes a camera and a light source. The camera is centrally located on the base plate and is used to capture images of the photovoltaic components on the mobile pallet. The light source is distributed along the circumference of the camera and is used to provide parallel light to the camera.
[0009] In some embodiments, the first support group also includes a first support beam and a second support beam, the first support beam is arranged along the vertical direction at one end where the first support rod and the second support rod are connected; the second support beam is arranged along the vertical direction at the other end where the first support rod and the second support rod are connected, and the first support beam and the second support beam are arranged opposite to each other.
[0010] In some embodiments, the second support group also includes a third support beam and a fourth support beam. The third support beam is arranged horizontally at one end where the third support rod and the fourth support rod are connected; the fourth support beam is arranged horizontally at the other end where the third support rod and the fourth support rod are connected, and the third support beam and the fourth support beam are arranged opposite to each other.
[0011] In some embodiments, the second support rod and the fourth support rod are arranged at a third angle, and the third angle is 80-100°.
[0012] In some embodiments, there are multiple fifth support rods, and the multiple fifth support rods are distributed in sequence along the second direction according to the first preset interval; there are multiple sixth support rods, and the multiple sixth support rods are distributed in sequence along the first direction according to the second preset interval.
[0013] In some embodiments, a first buffer layer is provided on the first support platform, and the first buffer layer is made of any one of foam, rubber, and silicone; a second buffer layer is provided on the second support platform, and the second buffer layer is made of any one of foam, rubber, and silicone.
[0014] In some embodiments, the mobile tray is further provided with a weighing sensor, a calculator and a display unit, the weighing sensor is arranged on the lower surface of the first supporting platform, and the weighing sensor is used to measure the photovoltaic components on the first supporting platform; the calculator is electrically connected with the weighing sensor, and the calculator is used to calculate the number of the photovoltaic components; and the display unit is electrically connected with the calculator, and the display unit is used to display the calculation result of the calculator.
[0015] Compared with the prior art, in the above technical solution, the feeding system comprises a conveying assembly, a guiding assembly and a mobile tray, the photovoltaic components are stacked on the mobile tray, and the mobile tray is conveyed to a designated position under the driving of the conveying assembly and the guiding assembly, so that the batch continuous feeding of the photovoltaic components can be realized, compared with the manual one-by-one manual carrying in the prior art, the automatic feeding of the photovoltaic components is realized, the labor input at the installation site is reduced, the cost of photovoltaic assembly is reduced, and the influence of external temperature and working time is relatively small, so that the work can be performed for a long time and at a high frequency, thereby the installation period of the photovoltaic assembly project is shortened, and the installation efficiency is improved.
[0016] The above content related to the utility model is only a summary of the technical solution of the utility model, in order to enable those skilled in the art to more clearly understand the technical solution of the utility model, and then the content recorded in the description and the drawings can be implemented, and in order to enable the above purpose, other purposes, characteristics and advantages of the utility model to be more easily understood, the following is described in combination with the specific embodiments of the utility model and the drawings. BRIEF DESCRIPTION OF DRAWINGS
[0017] The drawings are only used to show the principles, implementation manners, applications, characteristics and effects of the specific embodiments of the utility model and other related contents, and cannot be considered as a limitation of the utility model.
[0018] In the drawings of the specification:
[0019] Figure 1 It is a first structural schematic view of an intelligent photovoltaic component feeding system described in the specific embodiment;
[0020] Figure 2 It is a second structural schematic view of an intelligent photovoltaic component feeding system described in the specific embodiment;
[0021] Figure 3 It is a structural schematic view of a mobile tray described in the specific embodiment;
[0022] Figure 4 It is a structural schematic view of a stopping assembly described in the specific embodiment;
[0023] Figure 5 It is a partial structural schematic view of a clamping assembly described in the specific embodiment.
[0024] The reference signs described in the above drawings are explained as follows:
[0025] 1. conveying assembly;
[0026] 11. conveying frame;
[0027] 111. first support;
[0028] 112. second support;
[0029] 12. conveying roller;
[0030] 2. guiding assembly;
[0031] 21. first guiding bar;
[0032] 22. second guiding bar;
[0033] 3. moving tray;
[0034] 31. first support group;
[0035] 311. first support rod;
[0036] 312. second support rod;
[0037] 313. first support platform;
[0038] 314. first support beam;
[0039] 315. second support beam;
[0040] 32. second support group;
[0041] 321. third support rod;
[0042] 322. fourth support rod;
[0043] 323. second support platform;
[0044] 324. third support beam;
[0045] 325. fourth support beam;
[0046] 33. third support group;
[0047] 331. fifth support rod;
[0048] 332. sixth support rod;
[0049] 4. stopping assembly;
[0050] 41. distance sensor;
[0051] 42. stopping block;
[0052] 5. clamping assembly;
[0053] 51. robot arm;
[0054] 52. base plate;
[0055] 53. vacuum chuck;
[0056] 54. camera;
[0057] 55. light source;
[0058] a. first direction;
[0059] b. second direction. DETAILED DESCRIPTION
[0060] In order to describe possible application scenarios, technical principles, specific embodiments that can be implemented, purposes and effects that can be achieved, the following will be described in detail in combination with specific embodiments listed and with reference to the drawings. The embodiments described in this paper are only used to more clearly illustrate the technical solutions of the present application, and therefore only serve as examples, and cannot limit the protection scope of the present application.
[0061] In this paper, the term "embodiment" means that the specific features, structures or characteristics described in combination with the embodiment can be included in at least one embodiment of the present application. The term "embodiment" appearing at various places in the specification does not necessarily refer to the same embodiment, and does not particularly limit its independence or association with other embodiments. In principle, in the present application, as long as there is no technical contradiction or conflict, each technical feature mentioned in each embodiment can be combined in any way to form a corresponding implementable technical solution.
[0062] Unless otherwise defined, the meanings of the technical terms used in this paper are the same as those commonly understood by those skilled in the art to which the present application belongs; the use of related terms in this paper is only for the purpose of describing specific embodiments, and is not intended to limit the present application.
[0063] In the description of the present application, the phrase "and / or" is a description of the logical relationship between the objects, which means that there can be three relationships, for example, A and / or B, which means that there are three cases: A exists, B exists, and A and B exist at the same time. In addition, the character " / " in this paper generally represents a "or" logical relationship between the associated objects before and after.
[0064] In the present application, terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual quantity, primary or secondary or order relationship between the entities or operations.
[0065] In the absence of more restrictions, in the utility model, the "including", "containing", "having" or other similar expressions used in the sentence are intended to cover non-exclusive inclusion, and these expressions do not exclude the presence of other elements in the process, method or product including the elements described, so that the process, method or product including a series of elements can not only include those limited elements, but also include other elements not explicitly listed, or also include the elements inherent in such process, method or product.
[0066] As the same understanding in the "Guidelines for Examination", in the utility model, "greater than", "less than", "exceed" and other expressions are understood as not including the number; "above", "below", "within" and other expressions are understood as including the number. In addition, in the description of the embodiments of the utility model, the meaning of "multiple" is more than two (including two), and similar expressions related to "multiple" are also understood in this way, for example, "multiple groups", "multiple times" and the like, unless otherwise explicitly specified.
[0067] In the description of the embodiments of the utility model, the spatial-related expressions used, such as "center", "vertical", "horizontal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "vertical", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. The indicated orientation or position relationship is based on the orientation or position relationship shown in the specific embodiment or the drawing, and is only for the convenience of describing the specific embodiments of the utility model or for the reader to understand, and does not indicate or imply that the indicated device or component must have a specific position, a specific orientation, or be constructed or operated in a specific orientation, therefore it cannot be understood as a limitation on the embodiments of the utility model.
[0068] Unless otherwise explicitly specified or limited, in the description of the embodiments of the utility model, the terms "mounting", "connecting", "connecting", "fixing", "setting" and the like should be understood broadly. For example, the "connection" can be fixed connection, or detachable connection, or integrated setting; it can be mechanical connection, or electrical connection, or communication connection; it can be directly connected, or indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements. For those skilled in the art to which the utility model belongs, the specific meaning of the above terms in the embodiments of the utility model can be understood according to the specific circumstances.
[0069] Please refer to Figures 1 to 5The embodiment provides an intelligent photovoltaic module feeding system, which comprises a conveying assembly 1, a guiding assembly 2 and a movable tray 3. The conveying assembly 1 comprises a conveying frame 11 and conveying rollers 12. The conveying frame 11 comprises a first support 111 and a second support 112, and the first support 111 is oppositely arranged with the second support 112. The conveying rollers 12 are arranged in a plurality of numbers and are arranged at intervals between the first support 111 and the second support 112. The guiding assembly 2 is arranged on the conveying assembly 1 and comprises a first guiding strip 21 and a second guiding strip 22. The first guiding strip 21 is arranged on the first support 111, and the second guiding strip 22 is arranged on the second support 112. The movable tray 3 is arranged on the conveying rollers 12 and is used for placing photovoltaic modules. The movable tray 3 comprises a first support group 31, a second support group 32 and a third support group 33. The first support group 31 comprises a first support rod 311, a second support rod 312 and a first support platform 313. The second support group 32 comprises a third support rod 321, a fourth support rod 322 and a second support platform 323. The first support rod 311 is arranged at a first included angle with the second support rod 312, and the second support rod 312 is provided with the first support platform 313. The first support rod 311 is arranged in a horizontal direction. The third support rod 321 is arranged at a second included angle with the fourth support rod 322, and the fourth support rod 322 is provided with the second support platform 323. The third support rod 321 is arranged in a vertical direction. The first support rod 311 is arranged perpendicularly with the third support rod 321. The third support group 33 comprises a fifth support rod 331 and a sixth support rod 332. The fifth support rod 331 is arranged on the lower surface of the first support rod 311 in a first direction a. The sixth support rod 332 is arranged on the lower surface of the fifth support rod 331 in a second direction b. The first direction a is perpendicular to the second direction b.
[0070] In the embodiment, the conveying assembly 1 uses a roller conveying form. Specifically, the conveying assembly 1 comprises a conveying frame 11 and conveying rollers 12. The conveying frame 11 comprises a first support 111 and a second support 112, and the first support 111 is oppositely arranged with the second support 112. Optionally, a plurality of universal wheels are arranged on the bottom of the first support 111, and a plurality of universal wheels are arranged on the bottom of the second support 112. In this way, the conveying frame 11 has a moving function and is more suitable for various outdoor environments. The first support 111 and the second support 112 can be connected by the conveying rollers 12 to form a whole, and a connecting beam can be additionally arranged between the first support 111 and the second support 112 to strengthen the connection stability of the first support 111 and the second support 112. The conveying rollers 12 are arranged in a plurality of numbers and are arranged at intervals between the first support 111 and the second support 112. The conveying rollers 12 are connected by a chain or a gear transmission, and one of the conveying rollers 12 is connected with a servo motor. The servo motor can be arranged on the first support 111 or the second support 112.
[0071] The guiding assembly 2 is arranged on the conveying assembly 1, and specifically, the guiding assembly 2 comprises a first guiding strip 21 and a second guiding strip 22. The first guiding strip 21 is arranged on the first support 111, and the second guiding strip 22 is arranged on the second support 112. The interval between the first guiding strip 21 and the second guiding strip 22 is slightly greater than the width of the moving tray 3. Therefore, the moving tray 3 is abutted against the first guiding strip 21 and the second guiding strip 22 during movement, so as to limit the movement of the moving tray 3 on the conveying assembly 1.
[0072] The moving tray 3 is arranged on the conveying roller 12 and is independent of the conveying roller 12. The moving tray 3 can be placed on the conveying roller 12 with the help of a forklift, and the moving tray 3 can be separated from the conveying roller 12 with the help of the forklift, so as to facilitate the stacking of the photovoltaic assembly. The moving tray 3 comprises a first support group 31, a second support group 32 and a third support group 33. The first support group 31 and the second support group 32 are arranged at an angle, and the third support group 33 is arranged below the first support group 31.
[0073] Specifically, the first support group 31 comprises a first support rod 311, a second support rod 312 and a first support platform 313. Preferably, the first support rod 311 has a rectangular structure, the second support rod 312 also has a rectangular structure, and the first support platform 313 has a flat plate structure. The first support platform 313 is welded on the second support rod 312. The first support rod 311 and the second support rod 312 are arranged at a first included angle, and the first included angle is an acute angle. The first included angle can be selected in the range of 10-30°. Preferably, the first support rod 311 is horizontally laid, the first support platform 313 is parallel to the second support rod 312, and the first support platform 313 is arranged at an angle on the first support rod 311.
[0074] In some embodiments, the first support group 31 further comprises a first support beam 314 and a second support beam 315. The first support beam 314 is arranged in a vertical direction at one end of the connection between the first support rod 311 and the second support rod 312. The second support beam 315 is arranged in a vertical direction at the other end of the connection between the first support rod 311 and the second support rod 312. The first support beam 314 and the second support beam 315 are arranged opposite to each other.
[0075] The second support group 32 comprises a third support rod 321, a fourth support rod 322 and a second support platform 323. Preferably, the third support rod 321 is in a rectangular structure, the fourth support rod 322 is also in a rectangular structure, and the second support platform 323 is in a flat plate structure. The second support platform 323 is welded on the fourth support rod 322, and the third support rod 321 is arranged at a second included angle with the fourth support rod 322. The second included angle is an acute angle, and the second included angle can be selected in the range of 10-30°. Preferably, the third support rod 321 is vertically laid, the second support platform 323 is parallel to the fourth support rod 322, and the second support platform 323 is arranged at an inclination on the third support rod 321.
[0076] In some embodiments, the second support group 32 further comprises a third support beam 324 and a fourth support beam 325. The third support beam 324 is arranged in a horizontal direction at one end of the third support rod 321 and the fourth support rod 322. The fourth support beam 325 is arranged in a horizontal direction at the other end of the third support rod 321 and the fourth support rod 322. The third support beam 324 and the fourth support beam 325 are arranged opposite to each other.
[0077] In some embodiments, the second support rod 312 and the fourth support rod 322 are arranged at a third included angle, and the third included angle is 80-100°. Preferably, the third included angle is 90°, i.e., the first included angle and the second included angle are the same. In this state, the maximum utilization of the placement space opened by the first support platform 313 and the second support platform 323 can be achieved, and more photovoltaic modules can be stacked on the first support platform 313. Optionally, the number of stacked photovoltaic modules is 10.
[0078] Optionally, the first support group 31 and the second support group 32 can be formed by welding square tubes.
[0079] The third support group 33 comprises a fifth support rod 331 and a sixth support rod 332. The fifth support rod 331 extends in a first direction a, and the fifth support rod 331 is arranged on the lower surface of the first support rod 311. The sixth support rod 332 extends in a second direction b, and the sixth support rod 332 is arranged on the lower surface of the fifth support rod 331. Specifically, when the first support rod 311 is in a rectangular shape, if the fifth support rod 331 is the wide side of the rectangle, the sixth support rod 332 is the long side of the rectangle, or if the fifth support rod 331 is the long side of the rectangle, the sixth support rod 332 is the wide side of the rectangle. The first direction a and the second direction b are not strictly limited in this embodiment, and can be set according to actual needs.
[0080] In some embodiments, the number of the fifth support rods 331 is multiple, and the multiple fifth support rods 331 are sequentially distributed along the second direction b at a first preset interval; the number of the sixth support rods 332 is multiple, and the multiple sixth support rods 332 are sequentially distributed along the first direction a at a second preset interval. In this embodiment, the second direction b is the arrangement direction of the fifth support rods 331, the first direction a is the extension direction of the fifth support rods 331, and the first preset interval can be set according to actual needs, for example, the first preset interval of the fifth support rods 331 is determined by calculating the total stacking mass of the photovoltaic modules on the first support platform 313. Similarly, the first direction a is the arrangement direction of the sixth support rods 332, the second direction b is the extension direction of the sixth support rods 332, and the second preset interval can be set according to actual needs, for example, the second preset interval of the sixth support rods 332 is determined by calculating the total stacking mass of the photovoltaic modules on the first support platform 313. The arrangement of the third support group 33 can increase the load range of the first support group 31.
[0081] It should be noted that when the forklift is used to transport the movable tray 3, the first preset interval and / or the second preset interval need to be considered simultaneously when setting the width of the fork arm of the forklift to facilitate the transportation of the forklift.
[0082] The feeding system shown in this embodiment includes a conveying assembly 1, a guiding assembly 2, and a movable tray 3. The photovoltaic modules are stacked on the movable tray 3, and the movable tray 3 is conveyed to a designated position under the driving of the conveying assembly 1 and the guiding assembly 2, which can realize the continuous feeding of the photovoltaic modules in batches. Compared with the existing manual one-by-one manual handling, the automatic feeding of the photovoltaic modules is realized, the labor input at the installation site is reduced, the cost of photovoltaic assembly is reduced, and the influence of external temperature and working time is relatively small. It can be operated for a long time at a high frequency, thereby shortening the installation period of the photovoltaic assembly project and improving the installation efficiency.
[0083] Please refer to Figure 4 In some embodiments, a stopping assembly 4 and a control unit are further included. The stopping assembly 4 includes a sensor group and at least one stopping group. The sensor group includes at least one distance sensor 41, which is arranged on the first bracket 111 or the second bracket 112. The stopping group includes a stopping block 42 and a first driving unit, which is arranged between two adjacent conveying rollers 12 at a preset stopping position. The stopping block 42 is arranged at the output end of the first driving unit, and the first driving unit is used to drive the stopping block 42 to protrude out of the conveying roller 12 to limit the movable tray 3 that travels to the preset stopping position. The control unit is electrically connected with the sensor group and the stopping group, respectively.
[0084] In the embodiment, the sensor group can include a plurality of distance sensors 41, and the number of the distance sensors 41 is two, which are arranged on the guide assembly 2, for example, one distance sensor 41 is arranged on the first guide strip 21, and the other distance sensor 41 is arranged on the second guide strip 22. When the two distance sensors 41 simultaneously sense the object, it indicates that the tray has been transported to the preset blocking position. It should be noted that the arrangement position of the distance sensor 41 can be selected according to actual needs, which is arranged at the preset blocking position, or arranged in front of, behind, etc. of the preset blocking position, and the embodiment is not limited to this. The distance sensor 41 can be a photoelectric reflection sensor, or a distance sensor 41 made on the basis of other principles.
[0085] The blocking group includes a blocking block 42 and a first driving unit, which can be a telescopic cylinder, a rotary cylinder or a clamping cylinder, and the specific model can be set according to actual needs. In some embodiments, the blocking block 42 and the first driving unit are integrally formed, for example, a blocking cylinder. In the embodiment, a thin layer of polyurethane or other cushioning material can be coated on the blocking block 42 to reduce the degree of wear of the blocking block 42 and prolong the service life of the blocking block 42.
[0086] In the embodiment, the control unit can be a PLC or a microcomputer chip. The control unit is electrically connected with the sensor group and the blocking group. When the distance sensor 41 senses the object, the control unit drives the first driving unit to drive the blocking block 42 to protrude into the gap between the two conveying rollers 12 to block the movement of the tray 3, facilitating the one-by-one unstacking operation of the photovoltaic assembly.
[0087] In some embodiments, a clamping assembly 5 is further included, which includes a mechanical arm 51, a bottom plate 52 and a suction cup group. The mechanical arm 51 is arranged at a preset clamping position, the bottom plate 52 is arranged at the suspended end of the mechanical arm 51, and the suction cup group includes a plurality of vacuum suction cups 53 distributed on the bottom plate 52 in a preset manner. In the embodiment, the mechanical arm 51 can be a commercially available mechanical arm 51 device, such as a four-axis robot, a six-axis robot, etc. The bottom plate 52 is arranged at the suspended end of the mechanical arm 51, and the preset clamping position can be understood as a position for splitting the photovoltaic assembly. A plurality of vacuum suction cups 53 are arranged on the bottom plate 52, and the photovoltaic assembly is clamped by the vacuum suction cups 53, which can reduce the scratching probability of the photovoltaic assembly during clamping and ensure the integrity of the photovoltaic assembly.
[0088] In some embodiments, the clamping assembly 5 further includes a camera 54 and a light source 55. The camera 54 is arranged centrally on the bottom plate 52, and the camera 54 is used to collect the image of the photovoltaic assembly on the moving tray 3. The light source 55 is distributed along the circumference of the camera 54, and the light source 55 is used to provide parallel light for the camera 54.
[0089] In this embodiment, the clamping assembly 5 further comprises a camera 54 and a light source 55, the camera 54 can be a CCD industrial camera 54, and the light source 55 can be a ring-shaped light source 55, which is arranged in the circumferential direction of the camera 54 to provide parallel light for the camera 54. By arranging the camera 54 and the light source 55, the mechanical arm 51 can locate the specific position of the photovoltaic module by visual function before clamping the photovoltaic module, so as to ensure that the bottom plate 52 corresponds to the position of the photovoltaic module, thereby realizing more accurate clamping operation of the photovoltaic module.
[0090] In some embodiments, the first support platform 313 is provided with a first buffer layer made of any one of foam, rubber, and silica gel; and the second support platform 323 is provided with a second buffer layer made of any one of foam, rubber, and silica gel. This way can reduce the scratching probability of the photovoltaic module during transportation and stacking.
[0091] In some embodiments, the mobile tray 3 is further provided with a weighing sensor, a calculator, and a display unit. The weighing sensor is arranged on the lower surface of the first support platform 313 and is used to measure the photovoltaic module on the first support platform 313. The calculator is electrically connected with the weighing sensor and is used to calculate the number of photovoltaic modules. The display unit is electrically connected with the calculator and is used to display the calculation result of the calculator. This way can enable the user to view the number status of the photovoltaic modules on the mobile tray 3 in real time during the manual stacking process of the photovoltaic modules, reduce the number of times of repeatedly manually counting and checking the number of photovoltaic modules during the stacking process, and also enable the user to timely find the omission of the stacking number of photovoltaic modules, reduce the error probability during the stacking process of photovoltaic modules, and realize the stacking foolproof of photovoltaic modules.
[0092] Different from the prior art, in the above technical solution, the feeding system comprises the conveying assembly 1, the guide assembly 2, and the mobile tray 3. The photovoltaic modules are stacked on the mobile tray 3, and the mobile tray 3 is conveyed to a designated position under the driving of the conveying assembly 1 and the guide assembly 2, which can realize the batch and continuous feeding of photovoltaic modules. Compared with the manual one-by-one manual handling in the prior art, the automatic feeding of photovoltaic modules is realized, the labor input at the installation site is reduced, the cost of photovoltaic assembly is reduced, and the influence of external temperature and working time is relatively small. The installation cycle of the photovoltaic assembly project can be shortened, and the installation efficiency can be improved.
[0093] Finally, it needs to be explained that although the above-mentioned embodiments have been described in the description and drawings of the utility model, the patent protection scope of the utility model cannot be limited. Any equivalent structure or equivalent process substitution or modification based on the essential concept of the utility model, using the content recorded in the description and drawings of the utility model, and directly or indirectly implementing the technical solutions of the above embodiments in other related technical fields, etc. are included in the patent protection scope of the utility model.
Claims
1. An intelligent photovoltaic module feeding system, characterized in that: include: A conveying assembly includes a conveying frame and conveying rollers, wherein the conveying frame includes a first bracket and a second bracket, wherein the first bracket and the second bracket are arranged opposite to each other, and the conveying rollers are provided in a plurality, wherein the plurality of conveying rollers are arranged at intervals between the first bracket and the second bracket; A guide assembly is provided on the conveying assembly, the guide assembly comprising a first guide bar and a second guide bar, the first guide bar is provided on the first bracket, and the second guide bar is provided on the second bracket; A movable pallet is arranged on the conveying roller, and the movable pallet is used to place the photovoltaic component. The movable pallet includes a first support group, a second support group and a third support group. The first support group includes a first support rod, a second support rod and a first support platform. The second support group includes a third support rod, a fourth support rod and a second support platform. The first support rod and the second support rod are arranged at a first angle, and the second support rod is provided with the first support platform. The first support rod is arranged in a horizontal direction, the third support rod and the fourth support rod are arranged at a second angle, and the fourth support rod is provided with the second support platform. The third support rod is arranged in a vertical direction, and the first support rod is arranged perpendicular to the third support rod. The third support group includes a fifth support rod and a sixth support rod. The fifth support rod is arranged on the lower surface of the first support rod along the first direction, and the sixth support rod is arranged on the lower surface of the fifth support rod along the second direction. The first direction is perpendicular to the second direction.
2. The intelligent photovoltaic module feeding system according to claim 1, characterized in that: Also includes: A stop assembly includes a sensor group and at least one stop group, the sensor group includes at least one distance sensor, the distance sensor is arranged on the first bracket or the second bracket, the stop group includes a stop block and a first drive unit, the first drive unit is arranged between two adjacent conveyor rollers at a preset stop position, the stop block is arranged at an output end of the first drive unit, and the first drive unit is used to drive the stop block to protrude from the conveyor roller to limit the movable pallet traveling to the preset stop position; A control unit is electrically connected to the sensor group and the stop group respectively.
3. The intelligent photovoltaic module feeding system according to claim 1, characterized in that: Also includes: The clamping assembly includes a robotic arm, a base plate and a suction cup group. The robotic arm is set at a preset clamping position, the base plate is set at the suspended end of the robotic arm, and the suction cup group includes multiple vacuum suction cups, which are distributed on the base plate in a preset manner.
4. The intelligent photovoltaic module feeding system according to claim 3, characterized in that: The clamping assembly further comprises: A camera is centrally disposed on the bottom plate, and the camera is used to capture images of the photovoltaic components on the mobile tray; The light source is distributed along the circumference of the camera, and is used to provide parallel light to the camera.
5. The intelligent photovoltaic module feeding system according to claim 1, characterized in that: The first support group further includes: A first supporting beam is provided in a vertical direction at one end where the first supporting rod and the second supporting rod are connected; The second support beam is vertically arranged at the other end where the first support rod and the second support rod are connected, and the first support beam and the second support beam are arranged opposite to each other.
6. The intelligent photovoltaic module feeding system according to claim 5, characterized in that: The second support group further includes: a third supporting beam, arranged horizontally at one end where the third supporting rod and the fourth supporting rod are connected; The fourth support beam is arranged in the horizontal direction at the other end where the third support rod and the fourth support rod are connected, and the third support beam and the fourth support beam are arranged opposite to each other.
7. The intelligent photovoltaic module feeding system according to claim 6, characterized in that: The second support rod and the fourth support rod are arranged at a third angle, and the third angle is 80-100 degrees.
8. The intelligent photovoltaic module feeding system according to claim 7, characterized in that: There are multiple fifth support rods, and the multiple fifth support rods are distributed in sequence along the second direction according to the first preset interval; There are multiple sixth support rods, and the multiple sixth support rods are distributed in sequence along the first direction according to the second preset interval.
9. The intelligent photovoltaic module feeding system according to any one of claims 1 to 7, characterized in that: A first buffer layer is provided on the first supporting platform, and the first buffer layer is made of any one of foam, rubber, and silicone; A second buffer layer is provided on the second supporting platform, and the second buffer layer is made of any one of foam, rubber, and silicone.
10. The intelligent photovoltaic module feeding system according to claim 9, characterized in that: The mobile tray is also provided with: a weighing sensor, disposed on the lower surface of the first supporting platform, and configured to measure the weight of the photovoltaic modules on the first supporting platform; a calculator, electrically connected to the weighing sensor, and configured to calculate the number of the photovoltaic modules; The display unit is electrically connected to the calculator, and is used to display the calculation results of the calculator.