Control module for heat exchanger

The integrated heat exchanger control module solves the problems of large heat exchanger equipment and misoperation, realizes automatic temperature control and reduces floor space.

CN223449048UActive Publication Date: 2025-10-17SHANGHAI DIMER IND EQUIP CO LTD
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Patent Information

Application Number
CN202422628889.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-10-17
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

Existing heat exchanger equipment is large in size and requires manual control, which poses a risk of misoperation and affects aesthetics and safety.

Method used

An integrated control module is designed, including a heat exchanger, refrigerant pipeline and automatic control system in the box, and automatic control is achieved through a pneumatic diaphragm valve, an electromagnetic proportional control valve and a temperature detector.

Benefits of technology

It effectively reduces the equipment footprint, reduces the possibility of misoperation, and realizes automatic temperature control.

✦ Generated by Eureka AI based on patent content.

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Abstract

The control module for the heat exchanger comprises a box body, the heat exchanger is installed in the box body, and a refrigerant inlet, a refrigerant outlet, a water inlet and a water outlet are formed in the surface of the heat exchanger; the water inlet is connected with one end of the first pipeline, the other end of the first pipeline is connected with the second pipeline, one end of the second pipeline is a water outlet, and the other end of the second pipeline is connected with the main pipeline; the water outlet is connected with the main pipeline through a third pipeline; a first pneumatic diaphragm valve and a second pneumatic diaphragm valve are respectively arranged on the second pipeline; an electromagnetic proportion regulating valve is mounted on the refrigerant input pipeline; a controller and a valve terminal are installed in the box body, and the signal output end of the controller is connected with the first pneumatic diaphragm valve, the second pneumatic diaphragm valve and the electromagnetic proportion adjusting valve through the valve terminal. According to the utility model, the defects in the prior art are overcome, and the possibility of misoperation can be effectively reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to pipeline control technical field, concretely relates to a control module for heat exchanger. BACKGROUND

[0002] In the biopharmaceutical industry, laboratory and clean plant and other parts often involve the need to use purified water or injection water to wash, and the temperature in the factory system injection water circulation pipeline is generally about 85 DEG C, so it is needed to reduce the water temperature to the process requirement temperature (generally between 25 DEG C to 40 DEG C) when washing, which needs to increase the cooling heat exchanger at the water point, from the original plate heat exchanger to the present column tube heat exchanger etc.This type of heat exchanger is a single device, and it is needed to increase the control system to meet the control requirements, which causes the whole device volume to be too large, and the whole device is naked and exposed, affecting the appearance.Moreover, manual control is needed, which may exist the possibility of misoperation. UTILITARIAN CONTENT

[0003] In view of the deficiencies of the prior art, the utility model provides a control module for heat exchanger, overcomes the deficiencies of the prior art, and the design is reasonable, and the possibility of misoperation can be effectively reduced.

[0004] To achieve the above object, the utility model realizes by the following technical scheme:

[0005] A control module for heat exchanger, comprising a box body, a heat exchanger is installed in the box body, the heat exchanger surface is provided with refrigerant inlet, refrigerant outlet, water inlet and water outlet respectively, the refrigerant inlet and refrigerant outlet are connected with refrigerant input pipeline and refrigerant output pipeline respectively;

[0006] Its characterized in that: the water inlet is connected with one end of first pipeline, the other end of first pipeline is connected with second pipeline through tee, one end of second pipeline is set as water outlet, the other end of second pipeline is connected with main pipeline;The water outlet is connected with one end of third pipeline, and the other end of third pipeline is connected with main pipeline;

[0007] First pneumatic diaphragm valve and second pneumatic diaphragm valve are installed on the second pipeline respectively, the first pneumatic diaphragm valve is located between the first pipeline and the main pipeline, and the second pneumatic diaphragm valve is arranged at the water outlet;The electromagnetic proportional regulating valve is installed on the refrigerant input pipeline;The controller and valve island are installed in the box body, and the signal output end of the controller is connected with first pneumatic diaphragm valve, second pneumatic diaphragm valve and electromagnetic proportional regulating valve through valve island respectively.

[0008] Preferably, a first manual diaphragm valve is installed on the second pipeline, and the first manual diaphragm valve is located at one end of the second pipeline close to the main pipeline.

[0009] Preferably, a temperature detector is installed on the first pipeline.

[0010] The utility model provides a control module for heat exchanger. Have following beneficial effect: through with heat exchanger and each pipeline valve integration to a box body inside, and install controller and valve island in the box body, thereby when solving the problem of too big land area, can realize heat exchange cooling water function through automatic control, greatly reduce the possibility of misoperation. BRIEF DESCRIPTION OF DRAWINGS

[0011] In order to more clearly illustrate the technical scheme in the utility model or prior art, the following will briefly introduce the drawing needed to be used in prior art description.

[0012] Figure 1 The utility model discloses a structure schematic diagram;

[0013] Figure 2 The utility model discloses a pipeline connection structure schematic diagram;

[0014] Figure 3 The utility model discloses the pipeline connection schematic diagram of in the circulation state;

[0015] Figure 4 The utility model discloses the pipeline connection schematic diagram of in the cooling state;

[0016] Mark number explanation in the drawing:

[0017] 1, box body, 2, heat exchanger, 3, refrigerant inlet, 4, refrigerant outlet, 5, water inlet, 6, water outlet, 7, refrigerant input pipeline, 8, refrigerant output pipeline, 9, first pipeline, 10, second pipeline, 11, water outlet, 12, main pipeline, 13, third pipeline, 14, first pneumatic diaphragm valve, 15, second pneumatic diaphragm valve, 16, electromagnetic proportional regulating valve, 17, first manual diaphragm valve, 18, second manual diaphragm valve, 19, temperature detector. DETAILED DESCRIPTION

[0018] In order to make the utility model's purpose, technical scheme and advantage more clearly, the following will combine the drawing in the utility model, and the technical scheme in the utility model is clearly and completely described.

[0019] Example one, such as Figures 1-4As shown, a control module for a heat exchanger includes a housing 1, a heat exchanger 2 is installed in the housing 1, and a refrigerant inlet 3, a refrigerant outlet 4, a water inlet 5, and a water outlet 6 are respectively provided on the surface of the heat exchanger 2. The refrigerant inlet 3 and the refrigerant outlet 4 are respectively connected to a refrigerant input pipeline 7 and a refrigerant output pipeline 8;

[0020] The water inlet 5 is connected to one end of the first pipeline 9, the other end of the first pipeline 9 is connected to the second pipeline 10 through a tee, one end of the second pipeline 10 is set as a water outlet 11, and the other end of the second pipeline 10 is connected to the main pipeline 12; the water outlet 6 is connected to one end of the third pipeline 13, and the other end of the third pipeline 13 is connected to the main pipeline 12;

[0021] The first pneumatic diaphragm valve 14 and the second pneumatic diaphragm valve 15 are respectively installed on the second pipeline 10. The first pneumatic diaphragm valve 14 is located between the first pipeline 9 and the main pipeline 12, and the second pneumatic diaphragm valve 15 is arranged at the water outlet 11; an electromagnetic proportional control valve 16 is installed on the refrigerant input pipeline 7; a controller and a valve island are installed in the box body 1, and the signal output end of the controller is connected to the first pneumatic diaphragm valve 14, the second pneumatic diaphragm valve 15 and the electromagnetic proportional control valve 16 through the valve island.

[0022] Working principle:

[0023] After the second pipeline 10 and the third pipeline 13 are connected to the main pipeline 12, as shown in FIG. Figure 3 As shown, the first pneumatic diaphragm valve 14 is normally open, the second pneumatic diaphragm valve 15 is normally closed, and the electromagnetic proportional control valve 16 is normally closed. At this time, the refrigerant does not flow to the heat exchanger 2, that is, there is no refrigerant supply. In contrast, the water for injection enters along the main pipeline 12, passes through the second pipeline 10 and the first pipeline 9, enters the heat exchanger 2, and is then output to the main pipeline 12 again through the third pipeline 13, thus completing the cycle. If water is needed at this time, the controller simply opens the second pneumatic diaphragm valve 15 and closes the first pneumatic diaphragm valve 14. This allows the water for injection to pass through the third pipeline 13, the heat exchanger 2, and the first pipeline 9, and then be output from the water outlet 11 at the lower end of the second pipeline 10.

[0024] like Figure 4When the water for injection needs to be cooled, the electromagnetic proportional regulating valve 16 is opened by the controller, so that the cooling water can be input into the heat exchanger through the cooling medium input pipeline 7; and the required temperature can be set by the controller, and then the electromagnetic proportional regulating valve 16 is controlled by the controller to link the temperature to adjust the cooling medium flux, so as to realize the control of the temperature; then the first pneumatic diaphragm valve 14 is closed and the second pneumatic diaphragm valve 15 is opened by the controller, so that the water for injection enters the heat exchanger 2 along the main pipeline 12 through the third pipeline 13 to exchange heat with the cooling water in the heat exchanger 2, so as to realize the cooling effect of the water for injection, and then the water for injection is output from the water outlet 11 at the lower end of the second pipeline 10 after passing through the first pipeline 9.

[0025] When the cooling water is used up, the electromagnetic proportional regulating valve 16 is closed by the controller, and the second pneumatic diaphragm valve 15 is closed and the first pneumatic diaphragm valve 14 is opened, so that the water for injection returns to the initial circulation state again. If the cooling water needs to be used again, the above operation can be repeated.

[0026] In the second embodiment, as a further preferred solution of the first embodiment, the first manual diaphragm valve 17 is installed on the second pipeline 10, and the second manual diaphragm valve 18 is installed on the third pipeline 13. The first manual diaphragm valve 17 and the second manual diaphragm valve 18 are used to adjust the flow and back pressure, and when the second pipeline 10 and the third pipeline 13 are connected to the main pipeline 12, the first manual diaphragm valve 17 and the second manual diaphragm valve 18 can be closed to prevent the water for injection in the main pipeline 12 from entering the module during installation.

[0027] In the third embodiment, as a further preferred solution of the first embodiment, the temperature detector 19 is installed on the first pipeline 9, and the signal output end of the temperature detector 19 is connected to the signal input end of the controller. In this embodiment, the control panel can be installed on the surface of the box body 1, and the control panel is connected to the controller for parameter setting and temperature signal output display. The temperature of the outlet water can be measured by the temperature detector 19 to ensure that the outlet water is used after reaching the target temperature.

[0028] The above embodiments are only used to illustrate the technical solutions of the present application, but not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can still be modified, or some technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A control module for a heat exchanger, comprising a housing (1), a heat exchanger (2) installed in the housing (1), a refrigerant inlet (3), a refrigerant outlet (4), a water inlet (5) and a water outlet (6) respectively provided on the surface of the heat exchanger (2), the refrigerant inlet (3) and the refrigerant outlet (4) being connected to a refrigerant input pipeline (7) and a refrigerant output pipeline (8) respectively; Its characteristics are: The water inlet (5) is connected to one end of the first pipeline (9), the other end of the first pipeline (9) is connected to the second pipeline (10) through a tee, one end of the second pipeline (10) is provided as a water outlet (11), and the other end of the second pipeline (10) is connected to the main pipeline (12); the water outlet (6) is connected to one end of the third pipeline (13), and the other end of the third pipeline (13) is connected to the main pipeline (12); A first pneumatic diaphragm valve (14) and a second pneumatic diaphragm valve (15) are respectively installed on the second pipeline (10), the first pneumatic diaphragm valve (14) is located between the first pipeline (9) and the main pipeline (12), and the second pneumatic diaphragm valve (15) is arranged at the water outlet (11); an electromagnetic proportional control valve (16) is installed on the refrigerant input pipeline (7); a controller and a valve island are installed in the box (1), and the signal output end of the controller is connected to the first pneumatic diaphragm valve (14), the second pneumatic diaphragm valve (15) and the electromagnetic proportional control valve (16) through the valve island.

2. A control module for a heat exchanger according to claim 1, characterized in that: A first manual diaphragm valve (17) is installed on the second pipeline (10), and the first manual diaphragm valve (17) is located at one end of the second pipeline (10) close to the main pipeline (12); a second manual diaphragm valve (18) is installed on the third pipeline (13).

3. The control module for a heat exchanger according to claim 1, characterized in that: A temperature detector (19) is installed on the first pipeline (9).