Wire harness assembling workbench

Abstract

The utility model discloses a wire harness assembly workbench, relates to wire harness assembly technical field, wherein the wire harness assembly workbench comprises a plurality of assembly table structures and a circulation assembly structure, each assembly table structure comprises a first frame body and a wire bunching structure, the wire bunching structure is installed on the first frame body and is used for classifying and fixing cables, and the circulation assembly structure is installed on the first frame body. The multiple first frame bodies are connected in the first direction to form a wire harness frame structure, the circulation assembly structure comprises a second frame body and multiple circulation assembly tables, the second frame body is arranged on the side of the wire harness frame structure in the first direction, and the circulation assembly tables are all arranged on the second frame body. According to the scheme, wire harness assembling on the electrical components is distributed to the multiple assembling stations, the convenience in the wire harness assembling process can be reduced as much as possible, and obvious help is provided for improving the assembling efficiency and reducing the error rate.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of wiring harness assembly, especially relates to a wiring harness assembly workbench. BACKGROUND

[0002] In the process of traditional electric appliance element (including plug and circuit board etc.) wiring harness assembly, usually one person needs to assemble multiple types of cable wiring on the same electric appliance element, and in some cases, the number of the same cable wiring can reach dozens. The traditional wiring mode is that one person is responsible for the installation of all cables on the same electric appliance element, and in the actual production process, because the single person needs to assemble more types and quantities of cables, the situation of missing or misassembling often occurs. SUMMARY

[0003] The utility model discloses a wiring harness assembly workbench, which aims to solve the problem of missing or misassembling in the process of traditional wiring harness assembly of electric appliance elements due to the large workload of a single person.

[0004] To achieve the above object, the wiring harness assembly workbench provided by the utility model comprises:

[0005] A plurality of assembly table structures, the assembly table structure comprises a first frame body and a wire bundling structure, the wire bundling structure is installed on the first frame body to classify and fix cables, and a plurality of first frame bodies are connected in a first direction to form a wiring harness frame structure; and

[0006] A flow assembly structure comprising a second frame body and a plurality of flow assembly tables, the second frame body is arranged on the side of the wiring harness frame structure along the first direction, and a plurality of flow assembly tables are arranged on the second frame body, and the flow assembly table is used for fixing electric appliance elements.

[0007] In an embodiment, a material receiving table is arranged on the upper end of the second frame body, and the upper end surface of the material receiving table is concave downward to form a limiting groove.

[0008] A plurality of flow assembly tables are arranged inside the limiting groove.

[0009] In an embodiment, the flow assembly table comprises a fixing plate and a rolling structure, a plurality of plug-in grooves are arranged on the fixing plate to fix electric appliance elements, and the rolling structure is arranged on the end surface opposite to the plug-in grooves of the fixing plate.

[0010] In an embodiment, a support frame extending along the first direction is arranged at the middle position of the first frame body.

[0011] The bundle structure comprises a plurality of wire harness boxes arranged in a double-layer structure, both ends of the wire harness boxes are provided with through holes in the length direction to form two wire passing ports, the plurality of wire harness boxes are arranged on the support frame in an inclined manner, and the downward inclined end corresponds to the material receiving table.

[0012] In an embodiment, the second frame body is provided with a waste groove extending in the first direction at the end away from the material receiving table.

[0013] In an embodiment, the waste groove is detachably arranged on the second frame body, and the two ends of the waste groove are provided with opening portions.

[0014] In an embodiment, the first frame body is provided with a horizontal rod member fixedly connected thereto, and a plurality of indication plates are rotatably connected to the horizontal rod member.

[0015] In an embodiment, the first frame body is provided with an intermediate frame portion at a position above the plurality of wire harness boxes, and the intermediate frame portion is provided with a placement plate.

[0016] In an embodiment, the first frame body is provided with a plurality of wire storage barrels on the side away from the second frame body.

[0017] In an embodiment, the plurality of first frame bodies are sequentially fixedly connected in the first direction by bolts.

[0018] In the technical scheme of the utility model, the wire harness assembly of the electrical components is distributed to a plurality of assembly stations, the same number and type of cables are stored on the plurality of bundle structures of each first frame body, that is, the plurality of types and numbers of cables required for assembling the plurality of electrical components are evenly distributed to the plurality of installation stations corresponding to the plurality of first frame bodies, each worker only needs to install a part of the cable structure of the plurality of electrical components, and the type and number of cables installed by each person are the same, which can make the working hours of each person as consistent as possible, thereby improving the efficiency of cable assembly as much as possible, and the electrical components can conveniently circulate between the stations of the entire installation table structure, which meets the actual use requirements and has good application prospect. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained from the structures shown in the drawings without creative labor.

[0020] Figure 1The overall structure schematic diagram of one embodiment of the wire harness assembly workbench provided by the utility model is shown in the figure.

[0021] Figure 2 For Figure 1 The structure schematic diagram of one assembly table structure of the wire harness assembly workbench provided by the utility model is shown in the figure.

[0022] Figure 3 For Figure 1 The side structure schematic diagram of the wire harness assembly workbench provided by the utility model is shown in the figure.

[0023] Explanation of the attached drawings:

[0024] 100, wire harness assembly workbench; 1, assembly table structure; 11, first frame body; 111, support frame; 112, horizontal rod piece; 113, middle frame part; 12, wire harness structure; 121, wire harness box; 122, wire passing port; 2, flow assembly structure; 21, second frame body; 211, material receiving table; 212, limiting groove; 22, flow assembly table; 221, fixed plate; 222, plug-in groove; 3, waste groove; 31, opening part; 4, indication plate; 5, placement plate; 6, wire storage cylinder.

[0025] The realization, functional features and advantages of the utility model will be further described by combining with the embodiments and referring to the attached drawings. Specific implementation

[0026] The technical solutions in the embodiments of the utility model will be clearly and completely described below by combining with the attached drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without creative labor belong to the protection scope of the utility model.

[0027] It should be noted that if the embodiments of the utility model involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement condition, etc. between the components in a certain specific posture, and if the specific posture changes, the directional indications will also change accordingly.

[0028] In addition, if the description of "first", "second" and the like is involved in the embodiments of the utility model, the description of "first", "second" and the like is only for the purpose of description, and cannot be understood as indicating or implying the relative importance of the indicated technical features or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can be explicitly or implicitly included at least one of the features. In addition, if "and / or" or "and / or" appears throughout the text, it means that the three parallel schemes include "A and / or B", including A scheme, or B scheme, or A and B scheme. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of ordinary skilled persons in the art, when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, nor is it within the protection scope required by the utility model.

[0029] In the process of traditional electric element (including plug and circuit board and the like) wire harness assembly, usually one person needs to assemble multiple types of cable wiring on the same electric element, in some cases, the number of the same cable wiring may reach dozens. The traditional wiring method is that one person is responsible for the installation of all cables on the same electric element, in the actual production process, because the single person needs to assemble more types and quantities of cables, often there will be missing or wrong installation.

[0030] The utility model provides a kind of wire harness assembly workstation 100 for solving above problem.

[0031] Please refer to Figures 1 to 3In the embodiment of the utility model, the wire harness assembly on the electrical component is distributed to multiple assembly stations. In the traditional wire harness assembly process of electrical components (including plugs and circuit boards, etc.), one person usually assembles multiple types of cable connections on the same electrical component. In some cases, the number of the same cable connection may reach dozens. The traditional wiring method is that one person is responsible for the installation of all cables on the same electrical component. In the actual production process, because a single person needs to assemble a large number of cable types and quantities, the situation of missing or misassembling often occurs. In the embodiment, in order to solve the above problems, the traditional single assembly station is changed to multiple assembly stations, and the synchronous installation of multiple electrical components is realized, which effectively ensures the efficiency of cable assembly. Specifically, two main rack structures of a first rack body 11 and a second rack body 21 are provided, wherein the first rack body 11 is provided with multiple wire harness structures 12, which can classify and place multiple types of cables, and can also avoid the situation of taking the wrong wire as much as possible when taking the wire. The second rack body 21 is the assembly working position of the electrical component. Specifically, multiple circulation assembly tables 22 are provided on the second rack body 21, which can move on the second rack body 21 in the first direction. In the assembly process, multiple electrical components to be installed with cables are fixed on the circulation assembly table 22. It should be noted that in order to ensure that the working hours of each installation station corresponding to each first rack body 11 are close, in the embodiment, the same number and type of cables are stored on multiple wire harness structures 12 on each first rack body 11, that is, multiple types and quantities of cables required for assembly of multiple electrical components are evenly distributed to multiple installation stations corresponding to multiple first rack bodies 11. Each worker only needs to install part of the cable structure of multiple electrical components, and the type and quantity installed by each person are the same, which can make the working hours of each person as consistent as possible, thereby improving the efficiency of cable assembly as much as possible.

[0032] As shown in Figure 1 and Figure 2 A material receiving table 211 is provided on the upper end of the second rack body 21, which is set as a concave structure, forming a limiting groove 212 structure along the first direction, and multiple circulation assembly tables 22 are placed inside the limiting groove 212, which can avoid sliding off the material receiving table 211.

[0033] In order to facilitate the flow of the assembly station 22 between the installation station along the first direction, in this embodiment, a plurality of rolling structures (not shown in the figure) are arranged on one end surface of the fixed plate 221 of the flow assembly station 22, which includes but is not limited to a roller or a ball structure, which can reduce the friction between the fixed plate 221 and the material receiving table 211 as much as possible, thereby facilitating the transfer of multiple electrical elements during the cable assembly process. And a plurality of plug-in slots 222 are arranged on the upper end of the fixed plate 221, which are used to fix the electrical elements, and multiple electrical elements can be assembled simultaneously during the assembly process, thereby effectively improving the assembly efficiency. It is conceivable that the plug-in slot 222 can be replaced by other fixing structures, which can be set according to the actual situation.

[0034] As shown in Figure 2 A support frame 111 is arranged at the middle position of the first frame body 11, which is arranged in a stepped manner. The wire harness structure 12 is a plurality of wire harness boxes 121, and a plurality of wire harness boxes 121 are connected in sequence along the first direction. In order to improve the storage capacity of the wire harness, a plurality of wire harness boxes 121 are arranged in a double-layer structure, which can be arranged in a multi-layer structure according to the actual situation during actual production. After a plurality of wire harness boxes 121 are installed on the support frame 111, they are arranged in an inclined manner, and the inclined downward end corresponds to the material receiving table 211, which is convenient for operators to take and take the cable.

[0035] During the cable assembly process, some waste will be generated, such as release paper for protecting the end of the cable, etc. Figure 2 As shown in the figure, a U-shaped waste groove 3 is arranged on the side wall of the lower end of the second frame body 21 to collect the generated waste and ensure the cleanliness of the entire assembly site.

[0036] In order to facilitate the centralized treatment of the waste in the waste groove 3, the two ends of the waste groove 3 are arranged as an open structure, and the waste can be discharged through the opening part 31 during cleaning. The entire waste groove 3 structure is a detachable structure, which is convenient for later maintenance and replacement.

[0037] In the actual cable assembly process, because the type and quantity of the cable have specific requirements during assembly, generally, the standard operation reference book is hung. Specifically, in this embodiment, a horizontal rod member 112 is arranged on the upper end of the first frame body 11, and a plurality of indication plates 4 are arranged on the horizontal rod member 112. The related operation reference materials are fixed on the plurality of display plates to reduce the error rate as much as possible during the cable assembly process.

[0038] The intermediate frame part 113 is arranged on the first frame body 11 corresponding to the upper position of the plurality of wire harness boxes 121, and the placing plate 5 is arranged on the intermediate frame part 113, and the corresponding auxiliary tools used in the actual cable assembly process can be placed on the placing plate 5.

[0039] A plurality of wire storage drums 6 are arranged on the side of the first frame body 11 away from the second frame body 21, and the excess cable can be placed in the wire storage drum 6, and when a part of the cable in the plurality of wire harness boxes 121 is used, the cable can be supplemented.

[0040] In order to ensure the neatness of the plurality of first frame bodies 11 in the first direction, in the embodiment, the plurality of first frame bodies 11 are bolted together along the first direction, and the number of the first frame bodies 11 can be increased or reduced according to the actual situation.

[0041] The above is only an exemplary embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structural transformation, direct / indirect application in other related technical fields under the technical concept of the utility model, and the contents of the utility model specification and drawings are included in the patent protection range of the utility model.

Claims

1. A wire harness assembly workbench, characterized in that: include: Multiple assembly platform structures, each comprising a first frame and a harness structure, wherein the harness structure is mounted on the first frame for classifying and fixing cables, and multiple first frames are connected along a first direction to form a harness rack structure; as well as, The flow assembly structure includes a second frame and multiple flow assembly tables. The second frame is arranged on the side of the wiring harness frame structure along the first direction. The multiple flow assembly tables are placed on the second frame. The flow assembly tables are used to fix electrical components.

2. The wire harness assembly workbench according to claim 1, wherein: A material receiving platform is provided on the upper end portion of the second frame, and an upward end surface of the material receiving platform is concave to form a limiting groove; A plurality of the transfer assembly stations are all arranged inside the limiting groove.

3. The wire harness assembly workbench according to claim 1, wherein: The flow assembly station includes a fixed plate and a rolling structure. The fixed plate is provided with a plurality of plug-in slots for fixing electrical components. The rolling structure is provided on an end surface of the fixed plate opposite to the plug-in slots.

4. The wire harness assembly workbench according to claim 2, wherein: A support frame extending along the first direction is provided at the middle position of the first frame; The wiring harness structure includes a plurality of wiring harness boxes arranged as an upper and lower double-layer structure, and the two ends of the wiring harness boxes along the length direction are set to penetrate to form two wire passages. The plurality of wiring harness boxes are installed on the support frame in an inclined shape, and the downward inclined end thereof corresponds to the material receiving platform.

5. The wire harness assembly workbench according to claim 2, wherein: A waste trough extending along the first direction is provided on an end portion of the second frame away from the material receiving platform.

6. The wire harness assembly workbench according to claim 5, characterized in that: The waste trough is detachably mounted on the second frame, and openings are provided at both ends of the waste trough.

7. The wire harness assembly workbench according to claim 1, wherein: The first frame is provided with a cross bar fixedly connected thereto, and the cross bar is provided with a plurality of indicator plates rotatably connected thereto.

8. The wire harness assembly workbench according to claim 4, wherein: An intermediate frame portion is provided on the first frame body at a position above the plurality of wire harness boxes, and a placement plate is provided on the intermediate frame portion.

9. The wire harness assembly workbench according to claim 1, wherein: A plurality of wire storage drums are provided on a side of the first frame away from the second frame.

10. The wire harness assembly workbench according to claim 1, wherein: The plurality of first frames are fixedly connected in sequence along the first direction by bolts.

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