Automatic magnetizer

Abstract

The utility model discloses an automatic magnetizer which comprises a machine base, a material conveying track, a material blocking mechanism, a material distributing mechanism, a magnetizing mechanism and a material stirring mechanism, the material conveying track, the material blocking mechanism, the material distributing mechanism, the magnetizing mechanism and the material stirring mechanism are arranged on the machine base, the material conveying track is provided with an inclined track and a straight track, the inclined track inclines downwards from front to back, and the straight track horizontally extends backwards from the inclined track. The material blocking mechanism is arranged behind the inclined rail and used for blocking materials, the material distributing mechanism is arranged on one side of the inclined rail and used for quantitatively distributing the materials to the material blocking mechanism, the magnetizing mechanism is arranged on one side of the straight rail and used for magnetizing the materials, and the material shifting mechanism is arranged on one side of the magnetizing mechanism and used for shifting the materials from one side of the material blocking mechanism to one side of the magnetizing mechanism. The material conveying track, the material blocking mechanism, the material distributing mechanism, the magnetizing mechanism and the material shifting mechanism are arranged on the machine base, so that materials can be automatically moved to one side of the magnetizing mechanism in batches to be magnetized, the automation degree and the mechanization degree are high, the labor cost is effectively reduced, and the production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to magnetizing equipment technical field especially automatic magnetizing machine. BACKGROUND

[0002] The magnetizing machine is a kind of equipment that puts the material to be magnetized into magnetic field to magnetize.The existing magnetizing machine includes base and magnetizing seat arranged on the base, and the magnetizing seat has magnetizing cavity for the material to be magnetized to be put into.When magnetizing, workers push the material to be magnetized into the magnetizing cavity after stacking, and take out the magnetized material after magnetizing.Because the magnetizing cavity has a certain depth and the material is stacked manually, it is not fast to push the material into or out of the magnetizing cavity after stacking, and the labor cost is high and the magnetizing efficiency is low. SUMMARY

[0003] The utility model aims at providing magnetizing machine with material moving flat mechanism to solve the problem that the existing magnetizing machine is inconvenient to operate and has low magnetizing efficiency after stacking material manually.

[0004] The utility model is realized by the following technical schemes:

[0005] Automatic magnetizing machine, including base and the material conveying track, material blocking mechanism, material distributing mechanism, magnetizing mechanism, material poking mechanism that are established on the base, the material conveying track has inclined track and straight track, the inclined track is inclined downward from front to back, the straight track extends horizontally from the inclined track back, the material blocking mechanism is established in the inclined track back for intercepting material, the material distributing mechanism is established in the inclined track one side for distributing material to the material blocking mechanism, the magnetizing mechanism is established in the straight track one side for material magnetizing, the material poking mechanism is established in the magnetizing mechanism one side for material is poked from the material blocking mechanism one side to the magnetizing mechanism one side.

[0006] Further, the material conveying track has material conveying channel and exposed hole extending from the inclined track to the straight track, the material conveying channel is for material passing, and the exposed hole is communicated with the material conveying channel to expose part of the material.

[0007] Further, the material blocking mechanism includes material blocking cylinder and stop rod, the material blocking cylinder is arranged on one side of the rear end of the inclined track, the stop rod is driven by the material blocking cylinder to extend into or exit the material conveying channel, when the stop rod extends into the material conveying channel, it limits the movement of the material towards the magnetizing mechanism, and when the stop rod exits the material conveying channel, it allows the material to be poked to the magnetizing mechanism side by the material poking mechanism.

[0008] Further, the material pushing mechanism comprises a pushing arm, which can move into or out of the material conveying channel and move along the material conveying channel, and when the pushing arm moves into and along the material conveying channel, it can push the material from one side of the material blocking mechanism to one side of the magnetizing mechanism.

[0009] Further, the pushing arm has a pushing-in groove and a pushing-away part, the pushing-away part extends backward from the pushing-in groove, the pushing-in groove is used for placing the non-magnetized material moved to one side of the material blocking mechanism, and the pushing-away part pushes the magnetized material away from one side of the magnetizing mechanism when the pushing arm pushes backward.

[0010] Further, the material pushing mechanism further comprises a base arm, a moving arm and a pushing cylinder, the base arm extends forward and backward and is arranged on one side of the material conveying track, the moving arm can move forward and backward along the base arm, and the pushing arm is arranged on the moving arm and driven to move up and down by the pushing cylinder.

[0011] Further, the material blocking mechanism comprises a blocking arm, which has a connecting rod, a front blocking rod and a rear blocking rod, the front blocking rod and the rear blocking rod are arranged forward and backward on the connecting rod to form a blocking groove, the front blocking rod is located forward, the rear blocking rod is located backward, and the blocking arm can rotate in a vertical plane relative to the material conveying track to make the front blocking rod and the rear blocking rod alternately extend into the material conveying channel; when the rear blocking rod extends into the material conveying channel, it limits the material from sliding toward the material blocking mechanism, when the front blocking rod extends into the material conveying channel, it limits the material outside the blocking groove from sliding downward and releases the material in the blocking groove, so that the material in the blocking groove slides toward the material blocking mechanism.

[0012] Further, the material blocking mechanism further comprises a support frame and a driving member, the support frame extends upward from the machine base, and the driving member is arranged on the support frame to drive the blocking arm to rotate.

[0013] Further, the magnetizing mechanism comprises an electromagnet and a coil group, the electromagnet partially extends into the material conveying channel and faces the exposed hole, and the coil group comprises two groups, and the two coil groups are arranged on the left and right sides of the electromagnet.

[0014] Further, a support column is arranged between the machine base and the inclined track, and / or the included angle between the inclined track and the top surface of the machine base is in the range of 45°-60°.

[0015] The technical scheme has the advantages that by arranging the material conveying track, the material blocking mechanism, the material blocking mechanism, the magnetizing mechanism and the material pushing mechanism on the machine base, the material can be automatically moved to one side of the magnetizing mechanism in batches for magnetization, the degree of automation and mechanization is high, the labor cost is effectively reduced, and the production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the accompanying drawings needed to be used in the embodiment description will be briefly introduced. Obviously, the accompanying drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the accompanying drawings needed to be used in the embodiment description will be briefly introduced.

[0018] Figure 1 is a perspective view of the automatic magnetizer disclosed in the embodiment;

[0019] Figure 2 is a partial enlarged view of A in FIG. Figure 1

[0020] Figure 3 is a partial enlarged view of B in FIG. Figure 1

[0021] Figure 4 is a partial enlarged view of C in FIG. Figure 1

[0022] Figure 5 is a perspective view of the material conveying track in the embodiment;

[0023] Figure 6 is a partial enlarged view of D in FIG. Figure 5 DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present application will be described clearly and completely in combination with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments only constitute some embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0025] Embodiment: as Figures 1-6 ​​​​As shown, the automatic magnetizer comprises a base 1, a material conveying track 2, a material blocking mechanism 3, a material distributing mechanism 4, a magnetizing mechanism 5 and a material pushing mechanism 6 arranged on the base 1, the material conveying track 2 has an inclined track 201 and a straight track 202, the inclined track 201 is inclined downward from front to back, the straight track 202 extends horizontally from the inclined track 201 to the back, the material blocking mechanism 3 is arranged on one side of the rear end of the inclined track 201 for intercepting material, the material distributing mechanism 4 is arranged on one side of the inclined track 201 for distributing material to the material blocking mechanism 3, the magnetizing mechanism 5 is arranged on one side of the straight track 202 for magnetizing material, and the material pushing mechanism 6 is arranged on one side of the magnetizing mechanism 5 for pushing the material from one side of the material blocking mechanism 3 to one side of the magnetizing mechanism 5.

[0026] The magnetizing step of the automatic magnetizer is as follows: first, the material is placed in the material conveying track 2, the material moves to one side of the material distributing mechanism 4 under the action of gravity, then the material distributing mechanism 4 intercepts the material and distributes the material to the material blocking mechanism 3, then the material blocking mechanism 3 intercepts the distributed material, until all the distributed material moves to one side of the material blocking mechanism 3, then the material blocking mechanism 3 stops intercepting, the material pushing mechanism 6 starts to push the material from one side of the material blocking mechanism 3 to one side of the magnetizing mechanism 5, and finally the magnetizing mechanism 5 magnetizes the material, so as to realize the automation and mechanization of the material magnetizing.

[0027] As can be seen from the above, the embodiment provides an automatic magnetizer to solve the problems of complicated and inconvenient operation and low magnetizing efficiency of the existing magnetizer which pushes the material into or out of the magnetizing cavity after manually stacking the material, mainly by arranging the material conveying track 2, the material blocking mechanism 3, the material distributing mechanism 4, the magnetizing mechanism 5 and the material pushing mechanism 6 on the base 1, so that the material can be automatically distributed to one side of the magnetizing mechanism 5 for magnetizing, which is highly automated and mechanized, effectively reduces the labor cost and improves the production efficiency.

[0028] In the embodiment of the utility model, the material conveying track 2 has a material conveying channel 203 extending from the inclined track 201 to the straight track 202 and an exposed hole 204, the material conveying channel 203 is used for passing material, and the exposed hole 204 is communicated with the material conveying channel 203 to expose part of the material. The above arrangement automatically arranges the material to be in line when the material enters the material conveying track 2 and moves along the material conveying track 2, thereby avoiding damage caused by lateral turning.

[0029] In the embodiment of the utility model, the material blocking mechanism 3 includes a material blocking cylinder 301 and a stopper 302, the material blocking cylinder 301 is arranged at the rear end of the inclined track 201, the stopper 302 is driven by the material blocking cylinder 301 to extend into or exit the material conveying channel 203, when the stopper 302 extends into the material conveying channel 203, the movement of the material towards the magnetizing mechanism 5 is limited, and when the stopper 302 exits the material conveying channel 203, the material can be pushed to the side of the magnetizing mechanism 5 by the material pushing mechanism 6. The above arrangement configures the material blocking mechanism 3 as the material blocking cylinder 301 and the stopper 302 driven by the material blocking cylinder 301 to extend into or exit the material conveying channel 203, so that the material blocking mechanism 3 can intercept the material, and the structure is simple and convenient to implement.

[0030] In the embodiment of the utility model, the material pushing mechanism 6 includes a material pushing arm 601, the material pushing arm 601 can move to extend into or exit the material conveying channel 203, and can move along the material conveying channel 203, when the material pushing arm 601 moves to extend into and moves along the material conveying channel 203, the material can be pushed from the side of the material blocking mechanism 3 to the side of the magnetizing mechanism 5. The material pushing process is as follows: first, the material pushing arm 601 moves to the side of the material distributing mechanism 4, then the material pushing arm 601 moves downward to extend into the material conveying channel 203 from the exposed hole 204, then the material pushing arm 601 moves along the material conveying channel 203 to the side of the magnetizing mechanism 5 to push the material from the side of the material blocking mechanism 3 to the side of the magnetizing mechanism 5, and finally the material pushing arm 601 moves upward to exit the material conveying channel 203. The above arrangement configures the material pushing mechanism 6 as the material pushing arm 601 that can move to extend into or exit the material conveying channel 203 and can move along the material conveying channel 203, so that the material pushing mechanism 6 pushes the material from the side of the material blocking mechanism 3 to the side of the magnetizing mechanism 5, and the structure is simple and convenient to implement.

[0031] In the embodiment of the utility model, the material pushing arm 601 has a pushing-in groove 602 and a pushing-away part 603, the pushing-away part 603 extends rearward from the pushing-in groove 602, the pushing-in groove 602 is used for placing the un-magnetized material moved to the side of the material blocking mechanism 3 when the material pushing arm 601 pushes the material, and the pushing-away part 603 pushes the magnetized material away from the side of the magnetizing mechanism 5 when the material pushing arm 601 pushes the material rearward. The above arrangement configures the material pushing arm 601 as the pushing-in groove 602 and the pushing-away part 603 extending rearward from the pushing-in groove 602, so that when the material pushing arm 601 pushes the material, the un-magnetized material is pushed to the side of the magnetizing mechanism 5, and at the same time, the magnetized material is pushed away from the side of the magnetizing mechanism 5, and the structure is compact and ingenious.

[0032] In the embodiment of the utility model, the material stirring mechanism 6 further includes a base arm 604, a moving arm 605 and a stirring cylinder 606, the base arm 604 extends forward and backward and is arranged on one side of the material conveying track 2, the moving arm 605 can move forward and backward along the base arm 604, and the stirring arm 601 is arranged on the moving arm 605 and is driven to move up and down by the stirring cylinder 606. The above arrangement enables the stirring arm 601 to move into or out of the material conveying channel 203 and move along the material conveying channel 203 by configuring the material stirring mechanism 6 with the base arm 604, the moving arm 605 and the stirring cylinder 606.

[0033] In the embodiment of the utility model, the material distributing mechanism 4 includes a distributing arm 401, the distributing arm 401 is provided with a connecting rod 402, a front blocking rod 403 and a rear blocking rod 404, the front blocking rod 403 and the rear blocking rod 404 are arranged forward and backward on the connecting rod 402 to form a distributing groove 405, the front blocking rod 403 is located at the front, and the rear blocking rod 404 is located at the rear, and the distributing arm 401 can rotate in the vertical plane relative to the material conveying track 2 to enable the front blocking rod 403 and the rear blocking rod 404 to alternately extend into the material conveying channel 203, the rear blocking rod 404 extends into the material conveying channel 203 to limit the material from sliding towards the material blocking mechanism 3, the front blocking rod 403 extends into the material conveying channel 203 to limit the material outside the distributing groove 405 from sliding downwards and release the material in the distributing groove 405, and the material in the distributing groove 405 slides towards the material blocking mechanism 3. The above arrangement enables the distributing arm 401 to rotate in the vertical plane by configuring the material distributing mechanism 4 with the distributing arm 401, and the distributing arm 401 is configured with the connecting rod 402, the front blocking rod 403 and the rear blocking rod 404, the front blocking rod 403 and the rear blocking rod 404 are arranged forward and backward on the connecting rod 402 to form the distributing groove 405, and the front blocking rod 403 and the rear blocking rod 404 alternately extend into the material conveying channel 203 to realize material distribution when the distributing arm 401 rotates, so that the structure is simple and convenient to implement.

[0034] In the embodiment of the utility model, the material distributing mechanism 4 further includes a support frame 406 and a driving member 407, the support frame 406 extends upwards from the machine base 1, and the driving member 407 is arranged on the support frame 406 and used to drive the distributing arm 401 to rotate. The above arrangement enables the distributing arm 401 to be stably assembled by configuring the material distributing mechanism 4 with the support frame 406 and the driving member 407.

[0035] In the embodiment of the utility model, the magnetizing mechanism 5 includes an electromagnet 501 and a coil set 502, the electromagnet 501 partially extends into the material conveying channel 203 and faces the exposed hole 204, and the coil set 502 is composed of two groups, and the two coil sets 502 are arranged on the left and right sides of the electromagnet 501. The above arrangement enables the material to be magnetized when the material moves to one side of the magnetizing mechanism 5 along the material conveying track 2 by configuring the magnetizing mechanism 5 with the electromagnet 501 and the coil set 502, the electromagnet 501 partially extends into the material conveying channel 203 and faces the exposed hole 204, so that the magnetizing structure is simple and convenient to implement.

[0036] In the embodiment of the utility model, support column 7 is arranged between the base 1 and the inclined track 201. The above arrangement makes the material conveying track 2 stable by arranging the support column 7 between the base 1 and the inclined track 201.

[0037] In the embodiment of the utility model, the included angle β between the inclined track 201 and the top surface of the base 1 is in the range of 45°-60°.

[0038] It should be understood that the utility model uses the terms "first", "second" and the like to describe various information, but these information should not be limited to these terms, and these terms are only used to distinguish the same type of information from each other. For example, the "first" information can also be referred to as "second" information without departing from the scope of the utility model, and similarly, the "second" information can also be referred to as "first" information. In addition, the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, and is only used for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0039] As described above, one or more embodiments are provided in combination with specific content, and the specific implementation of the utility model is not limited to these descriptions. Any approximation, similarity or replacement of the method and structure of the utility model, or any technical deduction or replacement under the concept of the utility model should be regarded as the protection of the utility model.

Claims

1. Automatic magnetizing machine, characterized in that, It includes a machine base and a feed track, a material intercepting mechanism, a material dividing mechanism, a magnetizing mechanism, and a material shifting mechanism arranged on the machine base. The feed track has an inclined track and a straight track. The inclined track is inclined downward from front to back, and the straight track extends horizontally backward from the inclined track. The material intercepting mechanism is arranged behind the inclined track to intercept materials. The material dividing mechanism is arranged on one side of the inclined track to quantitatively distribute materials toward the material intercepting mechanism. The magnetizing mechanism is arranged on one side of the straight track to magnetize materials. The material shifting mechanism is arranged on one side of the magnetizing mechanism to shift materials from one side of the material intercepting mechanism to one side of the magnetizing mechanism.

2. The automatic magnetizing machine according to claim 1, characterized in that: The material conveying track has a material conveying channel and an exposure hole extending from the inclined track to the straight track. The material conveying channel is used for passing the material. The exposure hole is connected to the material conveying channel so that the material is partially exposed.

3. The automatic magnetizing machine according to claim 2, characterized in that: The material blocking mechanism includes a material blocking cylinder and a stop rod. The material blocking cylinder is arranged on one side of the rear end of the inclined track. The stop rod is driven by the material blocking cylinder to extend into or out of the material conveying channel. When the stop rod extends into the material conveying channel, it restricts the material from moving toward the magnetizing mechanism. When the stop rod exits the material conveying channel, the material can be shifted by the material shifting mechanism to the side of the magnetizing mechanism.

4. The automatic magnetizing machine according to claim 2, characterized in that: The material diverting mechanism includes a material diverting arm, which can move into or out of the material feeding channel and can move along the material feeding channel. When the material diverting arm moves into and moves along the material feeding channel, it can divert the material from one side of the material blocking mechanism to the side of the magnetizing mechanism.

5. The automatic magnetizing machine according to claim 4, characterized in that: The material-diverting arm has an in-dipping groove and a disengaging portion, the disengaging portion extends backward from the in-dipping groove, the in-dipping groove is used for placing the unmagnetized material moved to the side of the material-blocking mechanism when the material-diverting arm digs the material, and the disengaging portion pushes the magnetized material away from the side of the magnetizing mechanism when the material-diverting arm digs the material backward.

6. The automatic magnetizing machine according to claim 4, characterized in that: The material diverting mechanism also includes a base arm, a movable arm and a material diverting cylinder. The base arm extends forward and backward and is arranged on one side of the feed track. The movable arm can move forward and backward along the base arm. The material diverting arm is arranged on the movable arm and is driven up and down by the material diverting cylinder.

7. The automatic magnetizing machine according to claim 2, characterized in that: The material distribution mechanism includes a material distribution arm, which has a connecting rod, a front stop rod and a rear stop rod. The front stop rod and the rear stop rod are arranged on the connecting rod in front and back to form a material distribution trough. The front stop rod is close to the front and the rear stop rod is close to the rear. The material distribution arm can rotate in a vertical plane relative to the feed track so that the front stop rod and the rear stop rod alternately extend into the feed channel. When the rear baffle extends into the material feeding channel, it restricts the material from sliding toward the material blocking mechanism. When the front baffle extends into the material feeding channel, it restricts the material outside the distribution trough from sliding downward and releases the material in the distribution trough, allowing the material in the distribution trough to slide toward the material blocking mechanism.

8. The automatic magnetizing machine according to claim 7, characterized in that: The material distributing mechanism further includes a support frame and a driving member. The support frame extends upward from the machine base. The driving member is arranged on the support frame and is used to drive the material distributing arm to rotate.

9. The automatic magnetizing machine according to claim 2, characterized in that: The magnetizing mechanism includes an electromagnet and a coil group. The electromagnet partially extends into the feeding channel and faces the exposed hole. There are two coil groups, and the two coil groups are arranged on the left and right sides of the electromagnet.

10. The automatic magnetizing machine according to claim 1, characterized in that: A support column is provided between the machine base and the inclined track; and / or the angle between the inclined track and the top surface of the machine base is in the range of 45° to 60°.

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