Automatic emulsion spray drying device

By using a motor-driven sieve frame and anti-clogging components, the problem of poor sieving effect in emulsion spray drying equipment is solved, enabling effective separation and collection of different particles and ensuring continuous and efficient operation of the equipment.

CN223453724UActive Publication Date: 2025-10-21BINZHOU YONGHONG NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422610109.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-10-21
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

The existing automated emulsion spray drying equipment suffers from poor screening performance after prolonged use, especially due to larger particles clogging the sieve holes, preventing smaller particles from passing through.

Method used

The screen frame and anti-clogging component are driven by a motor. The screen frame separates particles through a moving groove and screen holes. The anti-clogging component pushes a pusher block through a perforated plate and a pneumatic system to ensure that the screen holes are unobstructed and prevent particles from clogging.

Benefits of technology

It effectively separates and collects emulsion particles of different diameters, ensuring that the screening effect is not affected, preventing larger particles from clogging the screen holes, and maintaining the continuous and efficient operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of production and processing, and discloses an automatic emulsion spray drying device which comprises an atomizer, a hot air pipe is arranged at the top end of the atomizer, the side wall of the atomizer penetrates through and is fixedly connected with a material conveying pipe, a screening mechanism is arranged in the atomizer, and the screening mechanism comprises a motor. The outer wall of the motor is fixedly connected with the outer wall of the atomizer, an output shaft of the motor penetrates through the inner wall of the atomizer and is fixedly connected with a rotating shaft, the outer wall of the rotating shaft is fixedly connected with a screen frame, a moving groove is formed in the upper surface of the screen frame, and screen holes are formed in the bottom end of the screen frame. According to the emulsion particle screening device, due to the arrangement of the screening mechanism, after generated emulsion particles enter the moving groove, the generated motion trail is fixed, so that after the screening frame moves rightwards, the particles of different sizes fall into different material receiving drawers, and the effect that it is ensured that large particles cannot be accumulated at the bottom end to affect screening is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to production and processing field especially, relate to a kind of automatic emulsion spray drying device. BACKGROUND

[0002] Automatic emulsion spray drying device is a kind of liquid material such as emulsion is atomized into tiny droplets, and directly contacted with hot air, so that the moisture in droplet rapidly evaporates, so that the dry solid product equipment.

[0003] After retrieval, China patent publication No. CN214009712U discloses an emulsion spray drying atomizer, comprising a main body, the inside of the main body is provided with an atomizer, the top end of the atomizer is provided with a hot gas pipe, the two sides of the atomizer are provided with a feed pipe penetrating into the inside of the atomizer, the end of the feed pipe is connected with a spray head, the inner wall bottom end of the hot gas pipe is connected with a slide rod on both sides, the above-mentioned application file is driven by motor to rotate the rotating rod, the rotating rod drives the oval disc to rotate, when the position corresponding to the long axis of the oval disc is in contact with the filter plate, the filter plate can be lifted along the slide rod, when the position corresponding to the long axis of the oval disc is not in contact with the filter plate, the filter plate falls along the slide rod, and the up-and-down screening of the filter plate is carried out in turn, and then particles of different sizes are distinguished.

[0004] Although the above-mentioned application file can distinguish particles of different sizes, in the process of actual use, since the particles are input with the feed pipe, continuous generation, when the equipment is used for a long time, the holes of the upper filter plate may be blocked by the larger particles below, so that the smaller particles above cannot pass through the screen plate, affecting the screening effect, therefore, an automatic emulsion spray drying device is proposed to solve the above-mentioned problems. UTILITY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides an automatic emulsion spray drying device, aiming at improving the problem that the equipment may cause poor screening effect in prior art when continuously used.

[0006] In order to achieve the above object, the utility model discloses the following technical scheme: an automatic emulsion spray drying device, including atomizer, the top of atomizer is provided with hot gas pipe, the lateral wall of atomizer is penetrated and is fixedly connected with the feed pipe, the inside of atomizer is provided with screening mechanism, the screening mechanism includes motor, the outer wall of motor is fixedly connected with the outer wall of atomizer, the output shaft of motor is penetrated the inner wall of atomizer and is fixedly connected with the pivot, the outer wall of pivot is fixedly connected with screen frame, the upper surface of screen frame is provided with moving groove, the bottom of screen frame is provided with sieve hole, the inner wall of atomizer below screen frame is slid with receiving drawer no.

[0007] As a further description of the above technical solution:

[0008] The anti-blocking assembly includes a perforated plate, the front and rear ends of the perforated plate are fixedly connected with control blocks, the upper surface of the perforated plate is fixedly connected with a push block, the inner wall of the atomizer is provided with a sliding groove, the inner wall of the sliding groove is slidably connected with the outer wall of the control block, and the top end of the control block is elastically connected with the inner wall of the sliding groove through a spring.

[0009] As a further description of the above technical solution:

[0010] The anti-blocking assembly further includes a gas pressure box, the outer wall of the gas pressure box is fixedly connected with the inner wall of the atomizer, the bottom end of the gas pressure box is fixedly connected with a gas pressure pipe, the inner wall of the gas pressure box is piston-connected with a pressure receiving block, the outer wall of the pressure receiving block is elastically connected with the inner wall of the gas pressure box through a second spring, and the inner wall of the gas pressure pipe is piston-connected with a push rod.

[0011] As a further description of the above technical solution:

[0012] The right end of the moving groove is provided in an open shape, and the left end of the moving groove is not provided with an opening.

[0013] As a further description of the above technical solution:

[0014] The cross-sectional shape of the moving groove is rectangular, and the bottom of the moving groove is provided with a rounded corner.

[0015] As a further description of the above technical solution:

[0016] The holes of the perforated plate are larger than the sieve holes, and the perforated plate is installed obliquely.

[0017] As a further description of the above technical solution:

[0018] The cross section shape of the pressure receiving block is rectangular, and the upper part of the pressure receiving block is provided with a triangular cut corner.

[0019] As a further description of the above technical solution:

[0020] The length of the push rod is longer than the difference between the top height of the hole plate in the initial state and the bottom height when the screen frame is rotated to the rightmost end.

[0021] The utility model has the advantages of the following:

[0022] 1、 the utility model discloses, through motor, pivot, screen frame, mobile groove, sieve hole, material receiving drawer one;47, the setting of material receiving drawer two makes the emulsion particle generated can be fixed after entering mobile groove, the movement track generated, so after the screen frame moves to the right, smaller particles can pass through sieve hole and drop into material receiving drawer one, and larger particles can enter material receiving drawer two through the inclined plane, thereby the effect that larger particles are ensured not to accumulate at the bottom and affect screening is achieved.

[0023] 2、 the utility model discloses, through the setting of hole plate, control block, push block, sliding slot, spring one, air pressure box, air pressure pipe, spring two, push rod, pressure receiving block, when the screen frame is rotated to the leftmost end and the rightmost end, it can make the left side or right side hole plate move upwards respectively, thereby push block enters sieve hole, thereby pushes out the emulsion particle stuck in sieve hole, and guarantees the screening effect. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is the three-dimensional structure schematic diagram of the overall structure in the utility model;

[0025] Figure 2 It is the three-dimensional structure section schematic diagram of the overall structure in the utility model;

[0026] Figure 3 It is the three-dimensional structure section schematic diagram of the anti-blocking assembly in the utility model;

[0027] Figure 4 It is the three-dimensional structure section schematic diagram of the part structure of the screening mechanism in the utility model;

[0028] Figure 5 It is the three-dimensional structure section schematic diagram of the part structure of the screening mechanism in the utility model; Figure 2 It is the three-dimensional structure enlarged schematic diagram of part A in the utility model.

[0029] LEGEND:

[0030] 1, atomizer; 2, hot gas pipe; 3, feed pipe; 4, screening mechanism; 5, anti-blocking assembly; 41, motor; 42, rotating shaft; 43, screen frame; 44, moving groove; 45, screen hole; 46, material receiving drawer one; 47, material receiving drawer two; 51, perforated plate; 52, control block; 53, push block; 54, sliding groove; 55, spring one; 56, air pressure box; 57, air pressure pipe; 58, spring two; 59, push rod; 510, pressure receiving block. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0032] Referring to Figure 1 With Figure 2 An embodiment provided by the utility model: an automatic emulsion spray drying device, the top of the atomizer 1 is provided with a hot gas pipe 2, the setting of the hot gas pipe 2 enables the emulsion to be heated by hot gas, thereby coagulating into granular form, the side wall of the atomizer 1 is penetrated and fixedly connected with a feed pipe 3, the feed pipe 3 is used for spraying external emulsion into the inside of the atomizer 1, the number of the feed pipe 3 is set to two, the end of the two feed pipes 3 close to each other is inclined upward, the setting of the inclination ensures that the sprayed emulsion can have sufficient time to contact hot gas, thereby ensuring drying effect.

[0033] Referring to Figure 1 , Figure 2 With Figure 4 The inside of the atomizer 1 is provided with a screening mechanism 4, the screening mechanism 4 comprises a motor 41, the outer wall of the motor 41 is fixedly connected with the outer wall of the atomizer 1, the output shaft of the motor 41 is set to rotate in the mode of first forward rotation and then reverse rotation, and the rotation amplitude of the output shaft of the motor 41 is less than ninety degrees each time, the output shaft of the motor 41 penetrates the inner wall of the atomizer 1 and is fixedly connected with a rotating shaft 42, the outer wall of the rotating shaft 42 is fixedly connected with a screen frame 43, the left side and the right side of the screen frame 43 are both set to arc surfaces, the setting of the arc surfaces ensures that the outer wall of the screen frame 43 can always be attached to the inner wall of the atomizer 1 during rotation, thereby ensuring that the emulsion particles inside the screen frame 43 cannot enter the gap between the screen frame 43 and the inner wall of the atomizer 1, the upper surface of the screen frame 43 is provided with a moving groove 44, the right end of the moving groove 44 is set to an open form, and the left end of the moving groove 44 is not provided with an opening, the opening on the right side ensures that the emulsion particles inside the moving groove 44 can leave the moving groove 44 through the opening on the right side.

[0034] With reference to Figure 1 , Figure 2 With reference to Figure 4 , the bottom end of the screen frame 43 is provided with a sieve hole 45, the transverse section shape of the moving groove 44 is rectangular, and the bottom of the moving groove 44 is provided with a rounded corner. Through the arrangement of the rounded corner, it is ensured that the emulsion particles can be located at the middle position of the moving groove 44, so as to facilitate the emulsion particles with smaller diameter to fall out of the sieve hole 45. The inner wall below the screen frame 43 of the atomizer 1 slides a first material receiving drawer 46, which is used to receive the emulsion particles with smaller diameter. The inner wall to the right of the screen frame 43 of the atomizer 1 slides a second material receiving drawer 47, which is used to receive the emulsion particles with larger diameter.

[0035] With reference to Figure 2 , Figure 3 With reference to Figure 5 , the inside of the atomizer 1 between the screen frame 43 and the first material receiving drawer 46 is provided with a anti-blocking assembly 5. The anti-blocking assembly 5 includes a perforated plate 51, the hole of which is larger than the sieve hole 45. The perforated plate 51 is installed obliquely, and the oblique angle of the left perforated plate 51 is consistent with the oblique angle of the screen frame 43 after being rotated to the leftmost end. The oblique angle of the right perforated plate 51 is consistent with the oblique angle of the screen frame 43 after being rotated to the rightmost end. The front and rear ends of the perforated plate 51 are fixedly connected with a control block 52, which is in the shape of a cuboid. The upper surface of the perforated plate 51 is fixedly connected with a push block 53, the number and shape of which are consistent with the sieve hole 45. The inner wall of the atomizer 1 is provided with a sliding groove 54, which is in the shape of a cuboid groove and the width of which is consistent with the width of the control block 52. The inner wall of the sliding groove 54 and the outer wall of the control block 52 are slidingly connected. The top end of the control block 52 and the inner wall of the sliding groove 54 are elastically connected through a spring 55, one end of which is fixedly connected with the top end of the control block 52, and the other end of which is fixedly connected with the inner wall of the sliding groove 54.

[0036] With reference to Figure 2 , Figure 3 With reference to Figure 5The anti-blocking assembly 5 further comprises an air pressure box 56, the outer wall of the air pressure box 56 is fixedly connected with the inner wall of the atomizer 1, the bottom end of the air pressure box 56 is fixedly connected with an air pressure pipe 57, the inside of the air pressure pipe 57 is communicated with the inside of the air pressure box 56, the inner wall of the air pressure box 56 is pistonically connected with a pressure receiving block 510, the transverse section shape of the pressure receiving block 510 is rectangular, and the upper portion of the pressure receiving block 510 is provided with a triangular corner cut, through the arrangement of the corner cut, it is ensured that the pressure receiving block 510 can move towards the direction of entering the air pressure box 56 after the corner cut is forced, the outer wall of the pressure receiving block 510 is elastically connected with the inner wall of the air pressure box 56 through a spring two 58, one end of the spring two 58 is fixedly connected with the outer wall of the pressure receiving block 510, the other end of the spring two 58 is fixedly connected with the inner wall of the air pressure box 56, the inner wall of the air pressure pipe 57 is pistonically connected with a push rod 59, the length of the push rod 59 is longer than the difference between the top height of the hole plate 51 in the initial state and the bottom height when the sieve frame 43 rotates to the rightmost end.

[0037] Working principle: in use, the staff first starts the equipment power supply, so that the hot gas pipe 2 sprays hot gas, at the same time, the emulsion is sprayed into the inside of the atomizer 1 through the feeding pipe 3, at this time, the emulsion is condensed into granular under the action of the hot gas sprayed by the hot gas pipe 2, and moves downward under the action of gravity.

[0038] When the emulsion particles move downward, the emulsion particles fall to the left half of the sieve frame 43, and enter the inside of different moving grooves 44 under the action of gravity, since the bottom of the moving groove 44 is provided with a round corner, at this time, the emulsion particles in the inside of the same moving groove 44 can be arranged in a linear shape.

[0039] At the same time, in the process of starting the equipment, the motor 41 is in the starting state, so the motor 41 drives the rotating shaft 42 to rotate, and drives the sieve frame 43 to rotate back and forth, and in the process of rotating, the emulsion particles in the inside of the moving groove 44 move left and right on a line where the sieve hole 45 is located, when the emulsion particles with a diameter smaller than the sieve hole 45 move above the sieve hole 45, they pass through the sieve hole 45 under the action of gravity and fall into the inside of the receiving drawer one 46, when the emulsion particles with a diameter larger than the sieve hole 45 move to the sieve hole 45, since their diameter is larger, they cannot pass through the sieve hole 45, so they continue to roll.

[0040] When the sieve frame 43 rotates to the right side and is in the lower end position, at this time, the emulsion particles with a larger diameter which smoothly pass through the sieve hole 45 can move rightwards under the action of gravity until entering the inside of the receiving drawer two 47, since the falling range of the emulsion particles is in the left half area, even the emulsion particles generated when the right side part of the sieve frame 43 is in the downward inclined position, at least need to roll from the left half position to the rightmost side in the moving groove 44, so it can ensure that the rolling range of the smaller particles is sufficient, and it is not easy to appear that the smaller particles are blocked and mistakenly enter the larger particle area.

[0041] Meanwhile, when the screen frame 43 rotates to the leftmost or rightmost side, the outer wall of the screen frame 43 extrudes the pressure block 510, so that the pressure block 510 enters the air pressure box 56, so that the air pressure inside the air pressure box 56 increases, so that the gas inside the air pressure box 56 enters the inside of the air pressure pipe 57, so that the air pressure inside the air pressure pipe 57 increases, so that the push rod 59 is forced to move upward, thereby pushing the control block 52, and the control block 52 drives the hole plate 51 and the push block 53 to move upward, so that the push block 53 enters the screen hole 45, thereby preventing the screening from being affected due to the fact that part of the emulsion particles are stuck in the screen hole 45.

[0042] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing embodiments of the present application have been described in detail, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of protection of the present application.

Claims

1. An automated emulsion spray drying apparatus comprising an atomizer (1), characterized in that: The top end of the atomizer (1) is provided with a hot gas pipe (2), the side wall of the atomizer (1) is through and fixedly connected with a material conveying pipe (3), the inside of the atomizer (1) is provided with a screening mechanism (4), the screening mechanism (4) comprises a motor (41), the outer wall of the motor (41) is fixedly connected with the outer wall of the atomizer (1), the output shaft of the motor (41) penetrates the inner wall of the atomizer (1) and is fixedly connected with a rotating shaft (42), the outer wall of the rotating shaft (42) is fixedly connected with a screen frame (43), the upper surface of the screen frame (43) is provided with a moving groove (44), the bottom end of the screen frame (43) is provided with a screen hole (45), the inner wall of the atomizer (1) below the screen frame (43) is slidably provided with a material receiving drawer (46), the inner wall of the atomizer (1) on the right side of the screen frame (43) is slidably provided with a material receiving drawer (47), and the inside of the atomizer (1) between the screen frame (43) and the material receiving drawer (46) is provided with an anti-blocking assembly (5).

2. An automated emulsion spray drying apparatus according to claim 1, wherein: The anti-blocking assembly (5) comprises a perforated plate (51), the front and rear ends of the perforated plate (51) are fixedly connected with a control block (52), the upper surface of the perforated plate (51) is fixedly connected with a push block (53), the inner wall of the atomizer (1) is provided with a sliding groove (54), the inner wall of the sliding groove (54) is slidably connected with the outer wall of the control block (52), and the top end of the control block (52) is elastically connected with the inner wall of the sliding groove (54) through a spring (55).

3. An automated emulsion spray drying apparatus according to claim 2, wherein: The anti-blocking assembly (5) further comprises a gas pressure box (56), the outer wall of the gas pressure box (56) is fixedly connected with the inner wall of the atomizer (1), the bottom end of the gas pressure box (56) is fixedly connected with a gas pressure pipe (57), the inner wall of the gas pressure box (56) is pistonically connected with a pressure receiving block (510), the outer wall of the pressure receiving block (510) is elastically connected with the inner wall of the gas pressure box (56) through a spring (58), and the inner wall of the gas pressure pipe (57) is pistonically connected with a push rod (59).

4. An automated emulsion spray drying apparatus as claimed in claim 1, wherein: The right end of the moving groove (44) is provided in an open shape, and the left end of the moving groove (44) is not provided with an opening.

5. An automated emulsion spray drying apparatus as claimed in claim 1, wherein: The cross-sectional shape of the moving groove (44) is rectangular, and the bottom of the moving groove (44) is provided with a rounded corner.

6. An automated emulsion spray drying apparatus as claimed in claim 2, wherein: The holes of the perforated plate (51) are larger than the screen holes (45), and the perforated plate (51) is installed obliquely.

7. An automated emulsion spray drying apparatus as claimed in claim 3, wherein: The cross-sectional shape of the pressure receiving block (510) is rectangular, and the upper part of the pressure receiving block (510) is provided with a triangular corner.

8. An automated emulsion spray drying apparatus as claimed in claim 3, wherein: The length of the push rod (59) is longer than the difference between the top height of the perforated plate (51) in the initial state and the bottom height of the screen frame (43) when the screen frame (43) is rotated to the far right.

Citation Information

Patent Citations

  • Emulsion spray drying atomizer

    CN214009712U