Rapid metal extraction device for non-ferrous metal smelting

The high-temperature smelting is carried out by driving the electrode rods with hydraulic rods, and the design of preheating, filtering and cooling cylinders is combined to solve the problems of traditional metal extraction methods such as long time consumption, high energy consumption and serious pollution, and realize a fast and low-energy metal extraction process.

CN223460814UActive Publication Date: 2025-10-21LINYI YAN INNOVATION MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202423052166.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-10-21
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Traditional metal extraction methods are time-consuming, energy-intensive, inefficient, highly polluting, and difficult to clean up.

Method used

A hydraulic rod is used to drive the electrode rod for high-temperature smelting. Combined with the design of preheating, filtering and cooling cylinders, rapid smelting, filtering and cooling are achieved. The motor and threaded rod are used to easily clean the residue.

Benefits of technology

It improves metal extraction efficiency, reduces energy consumption, reduces environmental pollution, and simplifies the cleanup process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of non-ferrous metal metallurgy, and discloses a rapid metal extraction device for non-ferrous metal metallurgy, which comprises a vertical frame and a wall body, the vertical frame is arranged on one side of the wall body, and one side of the vertical frame is fixedly connected with the wall body through a connecting rod. A first hydraulic rod drives a mounting frame to move up and down, an electrode bar can penetrate through a barrel cover to be conveyed into a smelting barrel, raw materials in the smelting barrel are rapidly smelted through electric arc high temperature generated by the electrode bar, and the raw materials can be added into a preheating barrel while the raw materials in the smelting barrel are smelted; the raw materials in the smelting barrel are preheated at the high temperature of smelting, after smelting is completed, the first valve is opened, the raw materials are discharged into the cooling barrel to be collected, and after extraction and collection are completed, the cooling-water machine is started to cool cooling liquid in the cooling pipe, so that extracts in the cooling barrel are cooled and solidified into solids; and then the motor is started to drive the threaded rod to rotate, so that the bottom support moves downwards.
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Description

Technical Field

[0001] The utility model relates to the technical field of nonferrous metal smelting, in particular to a metal rapid extraction device for nonferrous metal smelting. Background Art

[0002] Metallurgy is the process of extracting metals or metal compounds from minerals and using various processing methods to create metallic materials with specific properties. The history of human development is woven into the fabrication of metallurgy. Metallurgical techniques primarily include pyrometallurgy, hydrometallurgy, and electrometallurgy. With the successful application of physical chemistry to metallurgy, metallurgy evolved from a craft to a science, leading to the establishment of metallurgical engineering as a university major. Metallurgy is the process of removing impurities from molten metals through slagging and deslagging. Furthermore, certain chemical components are refined through deslagging, decarburization, and deoxidation to obtain relatively pure alloy components.

[0003] However, the following situations still occur during actual use:

[0004] (1) Traditional metal extraction methods usually require multiple steps, including smelting, refining, cooling, etc. These steps are not only time-consuming, but also energy-intensive and inefficient;

[0005] (2) Traditional metal extraction methods usually require chemical reactions or physical processes. These methods are often inefficient and may generate a large amount of waste, causing serious pollution to the environment. At the same time, it is very inconvenient to clean the equipment. Utility Model Content

[0006] In view of the deficiencies of the existing technology, the utility model provides a metal rapid extraction device for non-ferrous metal smelting, which has the advantages of effectively improving the efficiency of metal extraction, reducing energy consumption and environmental pollution, and solving the problems raised in the background technology.

[0007] The utility model provides the following technical solution: a metal rapid extraction device for non-ferrous metal smelting, comprising a stand and a wall, wherein the stand is arranged on one side of the wall, one side of the stand is fixedly connected to the wall via a connecting rod, a smelting barrel is rotatably connected to the inner wall of the stand, a barrel cover is provided at the top of the smelting barrel, an electrode rod is plugged into the surface of the barrel cover, the top of the electrode rod is fixedly connected to a mounting frame, a cooling cylinder is provided directly below the smelting barrel, the surface of the cooling cylinder is fixedly connected to the stand via a connecting block, and a bottom support is provided at the bottom end of the cooling cylinder.

[0008] Preferably, the top of the vertical frame is fixedly connected to a gantry frame, the top of the gantry frame is fixedly connected to a hydraulic rod 1, the bottom end of the hydraulic rod 1 is fixedly connected to the top of the mounting frame, and the top of the vertical frame is provided with a slot for the mounting frame to pass through.

[0009] Preferably, the surface of the bucket cover is fixedly connected with a preheating barrel, the bottom end of the preheating barrel is fixedly connected with valve two, the inner wall of the smelting barrel is fixedly connected with a filter plate, and the bottom end of the smelting barrel is fixedly connected with valve one.

[0010] Preferably, the side surface of the stand is provided with a sliding groove one, the groove top of the sliding groove one is fixedly connected with a hydraulic rod two, the bottom end of the hydraulic rod two is fixedly connected with both ends of the bucket cover, the bottom end of the one side surface of the smelting barrel is fixedly connected with a pull ear, and the one side surface of the wall body is fixedly connected with a winding machine, the winding machine is wound with a traction chain and is fixedly connected with the pull ear.

[0011] Preferably, the inside of the cooling cylinder is provided with an inner cavity, and the inside of the inner cavity is provided with a cooling pipe, the side surface of the connecting rod is fixedly installed with a cold water machine, and the cold water machine is connected with the output port and the input port of the cooling pipe.

[0012] Preferably, the two side surfaces of the stand are both provided with a sliding groove two, the groove bottom of the sliding groove two is fixedly connected with a motor, the output shaft of the motor is fixedly connected with a threaded rod, and the two ends of the bottom support are respectively threadedly sleeved on the surfaces of the two threaded rods.

[0013] Compared with the prior art, the utility model has the following beneficial effects:

[0014] 1. The electrode rod is conveyed to the inside of the smelting barrel through the bucket cover by the hydraulic rod one, the high-temperature electric arc generated by the electrode rod is used for rapidly smelting the raw materials in the smelting barrel, the raw materials are added into the preheating barrel while the raw materials in the smelting barrel are smelted, the high temperature of the smelting of the raw materials in the smelting barrel is used for preheating, valve one is opened to discharge the raw materials into the inside of the cooling cylinder for collection after smelting is completed, the cooling liquid in the cooling pipe is cooled by starting the cold water machine, thereby realizing cooling and solidification of the extract in the cooling cylinder into a solid, the motor is started to drive the threaded rod to rotate, the bottom support is moved downward, the solid extract in the cooling cylinder is conveniently taken out for processing, the device is short in time consumption, low in energy consumption, greatly improved in efficiency, and is used for popularization and application.

[0015] 2, when the raw material smelting is finished and is collected by opening the valve one to discharge into the inside of the cooling cylinder, the residue generated in the raw material smelting is blocked by the filter plate, so that the residue is prevented from entering the inside of the cooling cylinder at the same time to affect the quality of the product, when the residue on the surface of the filter plate accumulates to a certain amount, the hydraulic rod two is started to drive the barrel cover to rise and lift, and the winding machine is started to wind the traction chain, the bottom end of the smelting barrel is lifted by the traction force of the traction chain, so that the smelting barrel is inclined, when the height of the bottom end of the smelting barrel is higher than the top of the smelting barrel, the residue and garbage in the smelting barrel are conveniently cleaned by the staff, so as to ensure the quality of smelting extraction, and the electric arc high temperature generated by the electrode rod is used for smelting, which greatly reduces the harmful smoke dust emission generated by combustion, and is beneficial to the protection of the environment. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a whole structure schematic view of the device of the utility model;

[0017] Figure 2 It is a structure schematic view of the stand of the utility model;

[0018] Figure 3 It is a structure schematic view of the cooling cylinder of the utility model;

[0019] Figure 4 It is a structure schematic view of the smelting barrel of the utility model.

[0020] In the drawing: 1, stand; 2, connecting rod; 3, wall; 4, smelting barrel; 5, valve one; 6, barrel cover; 7, chute one; 8, preheating barrel; 9, valve two; 10, filter plate; 11, pull ear; 12, winding machine; 13, electrode rod; 14, mounting frame; 15, gantry; 16, hydraulic rod one; 17, cooling cylinder; 18, cooling pipe; 19, cold water machine; 20, bottom support; 21, chute two; 22, threaded rod; 23, motor; 24, hydraulic rod two. DETAILED DESCRIPTION

[0021] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model, obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without creative labor belong to the scope of protection of the utility model.

[0022] REFERENCE Figures 1-4The utility model provides a kind of metal fast extraction device for non-ferrous smelting, including stand 1 and wall 3, stand 1 is arranged in the side of wall 3, and the side of stand 1 is fixedly connected with wall 3 by connecting rod 2, and the inner wall of stand 1 is rotatably connected with smelting barrel 4, and the top of smelting barrel 4 is provided with barrel cover 6, and the surface of barrel cover 6 is inserted with electrode stick 13, and the top of electrode stick 13 is fixedly connected with mounting bracket 14, and the bottom of smelting barrel 4 is provided with cooling cylinder 17, and the surface of cooling cylinder 17 is fixedly connected with stand 1 by connecting block, and the bottom of cooling cylinder 17 is provided with bottom support 20.

[0023] Wherein, the top of stand 1 is fixedly connected with portal frame 15, the top of portal frame 15 is fixedly connected with hydraulic rod one 16, the bottom of hydraulic rod one 16 is fixedly connected with the top of mounting bracket 14, the top of stand 1 is provided with slot for mounting bracket 14 to pass through, electrode stick 13 can be transported to the inside of smelting barrel 4 by passing through barrel cover 6, and the raw materials in smelting barrel 4 are rapidly smelted by arc high temperature generated by electrode stick 13.

[0024] Wherein, the surface of barrel cover 6 is fixedly connected with preheating barrel 8, the bottom of preheating barrel 8 is fixedly connected with valve two 9, the inner wall of smelting barrel 4 is fixedly connected with filter plate 10, the bottom of smelting barrel 4 is fixedly connected with valve one 5, the side of stand 1 is provided with sliding groove one 7, the top of sliding groove one 7 is fixedly connected with hydraulic rod two 24, the bottom of hydraulic rod two 24 is fixedly connected with both ends of barrel cover 6, the bottom of the side surface of smelting barrel 4 is fixedly connected with pull ear 11, the side surface of wall 3 is fixedly connected with winding machine 12, winding machine 12 is wound with traction chain and is fixedly connected with pull ear 11, barrel cover 6 is lifted by hydraulic rod two 24, winding machine 12 is started to wind traction chain, smelting barrel 4 is lifted by the traction of traction chain, smelting barrel 4 is inclined, when the height of the bottom of smelting barrel 4 is higher than the top of smelting barrel 4, it is convenient for staff to clean the residue garbage in smelting barrel 4.

[0025] Wherein, the inside of cooling cylinder 17 is provided with inner cavity, and the inside of inner cavity is provided with cooling pipe 18, the side of connecting rod 2 is fixedly installed with cold water machine 19, and cold water machine 19 is connected with the output port and input port of cooling pipe 18, after smelting is completed, valve one 5 is opened to be discharged into the inside of cooling cylinder 17 to be collected, when extraction and collection are completed, cold water machine 19 is started to cool cooling liquid in cooling pipe 18, so that the extraction in cooling cylinder 17 is cooled and solidified into solid.

[0026] Both sides of the stand 1 are provided with a sliding groove two 21, the groove bottom of the sliding groove two 21 is fixedly connected with a motor 23, the output shaft of the motor 23 is fixedly connected with a threaded rod 22, both ends of the bottom support 20 are threadedly sleeved on the surfaces of the two threaded rods 22, the motor 23 is started to drive the threaded rod 22 to rotate, so that the bottom support 20 moves downward, facilitating the extraction of the solid extract in the cooling cylinder 17.

[0027] The working principle is that the hydraulic rod one 16 drives the mounting frame 14 to move up and down, the electrode rod 13 can be conveyed to the inside of the smelting barrel 4 through the barrel cover 6, the raw materials in the smelting barrel 4 are rapidly smelted by the electric arc high temperature generated by the electrode rod 13, and at the same time of smelting the raw materials in the smelting barrel 4, the raw materials can be added into the preheating barrel 8, and the high temperature of the smelting of the raw materials in the smelting barrel 4 is utilized to preheat, after the smelting is completed, the valve one 5 is opened to discharge the smelted raw materials into the inside of the cooling cylinder 17 for collection, when the collection is completed, the water chiller 19 is started to cool the cooling liquid in the cooling pipe 18, so that the extract in the cooling cylinder 17 is cooled and solidified into a solid, then the motor 23 is started to drive the threaded rod 22 to rotate, so that the bottom support 20 moves downward, facilitating the extraction of the solid extract in the cooling cylinder 17, when the smelted raw materials are discharged into the inside of the cooling cylinder 17 for collection by opening the valve one 5, the residues generated by the smelting of the raw materials are blocked by the filter plate 10, so that the residues are prevented from entering the inside of the cooling cylinder 17 at the same time to affect the quality of the product, when the residues on the surface of the filter plate 10 accumulate to a certain amount, the hydraulic rod two 24 is started to drive the barrel cover 6 to rise and lift, and the winding machine 12 is started to wind the traction chain, the bottom end of the smelting barrel 4 is lifted by the traction force of the traction chain, so that the smelting barrel 4 is inclined, when the height of the bottom end of the smelting barrel 4 is higher than the top of the smelting barrel 4, the residues and garbage in the smelting barrel 4 are conveniently cleaned by the workers.

[0028] Although the embodiments of the present application have been shown and described, it should be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A metal rapid extraction device for non-ferrous metal smelting, characterized by: Including stand (1) and wall (3), the stand (1) is arranged in one side of wall (3), one side of the stand (1) is fixedly connected with wall (3) by connecting rod (2), the inner wall of the stand (1) is rotatably connected with smelting barrel (4), the top of the smelting barrel (4) is provided with barrel cover (6), the surface of the barrel cover (6) is inserted with electrode stick (13), the top of the electrode stick (13) is fixedly connected with mounting bracket (14), the lower side of the smelting barrel (4) is provided with cooling cylinder (17), the surface of the cooling cylinder (17) is fixedly connected with stand (1) by connecting block, the bottom of the cooling cylinder (17) is provided with bottom support (20).

2. The metal rapid extraction device for non-ferrous metal smelting according to claim 1, characterized in that: The top of the stand (1) is fixedly connected with gantry (15), the top of the gantry (15) is fixedly connected with hydraulic rod one (16), the bottom of the hydraulic rod one (16) is fixedly connected with the top of mounting bracket (14), the top of the stand (1) is provided with slot for mounting bracket (14) to pass through.

3. The metal rapid extraction device for non-ferrous metal smelting according to claim 1, characterized in that: The surface of the barrel cover (6) is fixedly connected with preheating barrel (8), the bottom of the preheating barrel (8) is fixedly connected with valve two (9), the inner wall of the smelting barrel (4) is fixedly connected with filter plate (10), the bottom of the smelting barrel (4) is fixedly connected with valve one (5).

4. The metal rapid extraction device for non-ferrous metal smelting according to claim 1, characterized in that: The side of the stand (1) is provided with sliding groove one (7), the groove top of the sliding groove one (7) is fixedly connected with hydraulic rod two (24), the bottom of the hydraulic rod two (24) is fixedly connected with both ends of the barrel cover (6), the bottom of the one side surface of the smelting barrel (4) is fixedly connected with pull ear (11), the one side surface of the wall (3) is fixedly connected with winding machine (12), the winding machine (12) is wound with traction chain and is fixedly connected with pull ear (11).

5. The metal rapid extraction device for non-ferrous metal smelting according to claim 1, characterized in that: The inside of the cooling cylinder (17) is provided with inner cavity, and the inside of the inner cavity is provided with cooling pipe (18), the side of the connecting rod (2) is fixedly installed with cold water machine (19), the output port and the input port of the cold water machine (19) are connected with the cooling pipe (18).

6. The metal rapid extraction device for non-ferrous metal smelting according to claim 1, characterized in that: The both side surfaces of the stand (1) are provided with sliding groove two (21), the groove bottom of the sliding groove two (21) is fixedly connected with motor (23), the output shaft of the motor (23) is fixedly connected with threaded rod (22), the both ends of the bottom support (20) are respectively threadedly sleeved on the surface of two threaded rods (22).