Fixed valve tray
By designing the fixed valve as a detachable, independent component, the lifting height problem caused by material limitations was solved, achieving height adjustability and improved stability, while reducing maintenance costs.
Patent Information
- Application Number
- CN202422944951.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-29
AI Technical Summary
Existing fixed valve trays have limited lifting height due to material constraints, which affects their application areas.
The fixed valve is designed as an independent component using a detachable connection method. It consists of a support foot and a panel. The support foot is height-adjustable to achieve different lifting heights, and the stability is improved by limiting parts and positioning holes.
This allows the lifting height of the fixed valve to be unrestricted by material, facilitating replacement and maintenance, reducing costs, and improving the flexibility and stability of the equipment.
Smart Images

Figure CN223464449U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to physical separation operation device technical field, especially, relate to a fixed valve tray. BACKGROUND
[0002] The fixed valve tray is also called fixed valve tray, which is one of the trays and is used for mass transfer and separation of liquid and gas. The fixed valve covers the gas phase channel on the tray plate and is supported to a certain height, separating the gas and liquid, so as to achieve the purpose of mass transfer and separation. In the fixed valve tray, the gas flow speed is fast, and when the gas flow passes through the plug hole on the fixed valve tray, the kinetic energy of the gas flow is converted into pressure energy, which sprays the liquid onto the tray above the plug hole, forming liquid droplets. The liquid droplets and the gas pass through the tray in opposite directions and are separated, and the liquid accumulates on the tray and then flows out through the plug hole.
[0003] However, the fixed valve in the prior art is directly stamped from the tray body, which is limited by the material properties. The tray itself is usually made of steel, and the lifting height, i.e. the distance between the upper end of the fixed valve and the tray, is greatly limited, otherwise it is easy to cause metal tensile fracture. Therefore, the application field is limited.
[0004] For example, a high-efficiency large-flux fixed valve tray is disclosed in a Chinese invention patent application [application number: CN02155028.X]. The application comprises a tray, a fixed valve and a downcomer. The fixed valve is directly stamped from the tray body, and the fixed valve is composed of a fixed valve face, a liquid-inlet valve leg and a liquid-outlet valve leg. The fixed valve face is connected to the tray through the liquid-inlet valve leg and the liquid-outlet valve leg. The fixed valve face has a downward-bent fixed valve fold edge, and the angle α of the downward-bent fixed valve fold edge is 10°-60°. The fixed valve fold edge is 3-10 mm away from the tray surface. The fixed valve face is circular, rectangular or trapezoidal. When the fixed valve face is circular, its diameter is 15-60 mm. The liquid-inlet valve leg and the liquid-outlet valve leg are on the diameter line of the fixed valve face, which is perpendicular to the downcomer of the tray. The width of the liquid-inlet valve leg is greater than or equal to that of the liquid-outlet valve leg. When the fixed valve face is rectangular or trapezoidal, the length of the fixed valve face is 20-80 mm, and the width is 10-40 mm. The liquid-inlet valve leg and the liquid-outlet valve leg are on the center line of the fixed valve face, which is perpendicular to the downcomer of the tray. The width of the liquid-inlet valve leg is greater than or equal to that of the liquid-outlet valve leg.
[0005] The fixed valve in the application is directly stamped from the tray body, so it has the above-mentioned problem of being limited by the material and having a greatly limited lifting height, which limits the application field. UTILITY MODEL CONTENTS
[0006] The utility model aims at the above-mentioned problem and provides a fixed valve tray.
[0007] To achieve the above object, the utility model adopts the following technical scheme:
[0008] A fixed valve tray, comprising a tray plate, a plurality of medium holes penetrating the tray plate are formed in the tray plate, and a plurality of fixed valves are detachably connected to the tray plate, the fixed valves are arranged above the medium holes one by one and correspond to the medium holes one by one.
[0009] In the fixed valve tray, the fixed valve comprises a panel, a support leg and a fixed leg, the panel is arranged above the medium hole, one end of the support leg is connected to the bottom surface of the panel, the other end of the support leg extends to the bottom surface of the tray plate through a through hole formed in the tray plate and is connected to the fixed leg, and the upper surface of the fixed leg is attached to the bottom surface of the tray plate.
[0010] In the fixed valve tray, the panel is circular, and the diameter of the panel is greater than the diameter of the medium hole.
[0011] In the fixed valve tray, the end of the fixed leg close to the support leg is provided with a clamping block, the side of the support leg close to the fixed leg is provided with a clamping groove inside the support leg, and the clamping block is clamped and matched in the clamping groove.
[0012] In the fixed valve tray, the bottom surface of the panel is further provided with a connecting groove matched with the support leg, and the end of the support leg away from the fixed leg extends into the connecting groove.
[0013] In the fixed valve tray, the connecting grooves are parallel to each other, and the connecting grooves are arranged along the radial direction of the panel, and the distance between the adjacent connecting grooves is equal.
[0014] In the fixed valve tray, the support leg is provided with two support legs and is symmetrically arranged along the axis of the panel, and the fixed leg is connected to the support leg one by one.
[0015] In the fixed valve tray, the inside of the support leg is fixedly connected to a limiting part, the lower surface of the limiting part is pressed on the upper surface of the tray plate, and the lower surface of the limiting part is parallel to the upper surface of the panel.
[0016] In the fixed valve tray, the upper surface of the tray plate is further provided with a positioning hole extending to the inside of the tray plate, the end of the limiting part away from the support leg is fixedly provided with a positioning bend, and the positioning bend extends into the positioning hole.
[0017] In the fixed valve tray, the end of the positioning bend away from the limiting part is further provided with a guide part, the end of the guide part is in arc shape, and the cross-sectional area of the guide part gradually decreases from the end close to the positioning bend to the other end.
[0018] Compared with the prior art, the fixed valve tray has the advantages that:
[0019] 1、The fixed valve is a separate component, and is connected to the tray in a detachable connection mode, the lifting height of the fixed valve does not need to be limited by the material of the tray, and the height can be designed according to the requirement, and the detachable connection mode can replace the fixed valve in time when the fixed valve is naturally worn out and damaged, so that the overall performance of the tray is not affected or the problem of overall scrapping of the tray is avoided.
[0020] 2、The fixed valve tray is provided with a plurality of connecting grooves distributed in the radial direction and matched with the end of the supporting leg, the supporting leg can be connected with different connecting grooves to make the face plate obtain different lifting heights, so that the change of the lifting height can be realized by replacing the supporting leg with different lengths, and the cost is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 is a top view of the utility model;
[0022] Figure 2 is a partial structure schematic view of the utility model;
[0023] Figure 3 is a structure schematic view of the fixed valve;
[0024] Figure 4 is an explosion view of the fixed valve;
[0025] In the drawing: tray 1, medium hole 2, fixed valve 3, through hole 4, positioning hole 5, face plate 31, supporting leg 32, fixed supporting leg 33, clamping block 34, clamping groove 35, connecting groove 36, limiting part 37, positioning bend 38, guide part 39. DETAILED DESCRIPTION
[0026] The utility model will be further explained in detail in combination with the drawings and specific embodiments.
[0027] In combination with Figure 1 and Figure 2 shown, a fixed valve tray, comprising a tray 1, the tray 1 is provided with a plurality of medium holes 2 penetrating the tray 1, and a plurality of fixed valves 3 are detachably connected to the tray 1, the fixed valve 3 covers the upper side of the medium hole 2, and the fixed valve 3 and the medium hole 2 are one-to-one correspondingly arranged.
[0028] In the present invention, when in use, the fixed valve 3 is machined as a separate component to the desired lifting height and then detachably connected to the tray 1. Therefore, the fixed valve 3 of the present invention is a separate component that is detachably connected to the tray 1. The lifting height of the fixed valve 3 is not limited by the material of the tray 1 and can be designed as needed. Furthermore, the detachable connection allows for timely replacement of the fixed valve 3 in the event of natural wear and tear, thereby avoiding affecting the overall performance of the tray 1 or causing the entire tray 1 to be scrapped.
[0029] Combine Figures 2-4 As shown, the fixed valve 3 includes a panel 31, a supporting leg 32 and a fixed leg 33. The panel 31 is located directly above the medium hole 2. One end of the supporting leg 32 is connected to the bottom surface of the panel 31, and the other end extends to the bottom surface of the tower plate 1 through the through hole 4 opened on the tower plate 1 and is connected to the fixed leg 33. The upper surface of the fixed leg 33 is in contact with the bottom surface of the tower plate 1.
[0030] The final lifting height of the fixed valve 3 is determined by the length and tilt angle of the support leg 32 , and the length and tilt angle of the support leg 32 have a large selection range, so that the lifting height also has a large value range.
[0031] Preferably, the panel 31 is circular and the diameter of the panel 31 is larger than the diameter of the medium hole 2. This ensures that the panel 31 can completely cover the medium hole 2.
[0032] like Figure 4 As shown, a snap-in block 34 protrudes from one end of the fixed leg 33 close to the supporting leg 32, and a snap-in groove 35 is provided toward the inside of the supporting leg 32 on one side of the supporting leg 32 close to the fixed leg 33, and the snap-in block 34 is snap-fitted into the snap-in groove 35.
[0033] The fixing leg 33 is detachably connected to the supporting leg 32 through the cooperation of the clamping block 34 and the clamping groove 35, making the overall installation of the fixed valve 3 simpler and more convenient.
[0034] like Figure 2As shown, the bottom surface of the panel 31 is further provided with connecting grooves 36 matched with the supporting legs 32, and the ends of the supporting legs 32 away from the fixed legs 33 extend into the connecting grooves 36. The connecting grooves 36 are parallel to each other, and a plurality of the connecting grooves 36 are arranged along the radial direction of the panel 31, and the distance between two adjacent connecting grooves 36 is equal. The panel 31 is provided with a plurality of connecting grooves 36 distributed along the radial direction and matched with the ends of the supporting legs 32, and the supporting legs 32 can be connected with different connecting grooves 36 to make the panel 31 have different lifting heights, so that the change of the lifting height can be realized by only replacing the supporting legs 32 with different lengths, thereby reducing the cost.
[0035] As shown in Figure 2 The supporting legs 32 are provided with two and are symmetrically arranged along the axis of the panel 31, and the fixed legs 33 are connected with the supporting legs 32 one by one. In this way, the stability of the support during use can be ensured.
[0036] As shown in Figure 2 and Figure 3 The inside of the supporting leg 32 is fixedly connected with a limiting part 37, and the inside of the supporting leg 32 is the side surface of the supporting leg 32 close to the axis of the panel 31. The lower surface of the limiting part 37 is pressed on the upper surface of the tower plate 1, and the lower surface of the limiting part 37 is parallel to the upper surface of the panel 31. The limiting part 37 can limit the downward movement of the fixed valve 3 as a whole, and the fixed leg 33 can limit the upward movement of the fixed valve 3 as a whole, so that the stability of the position of the fixed valve 3 in the vertical direction is ensured by the cooperation of the two.
[0037] As shown in Figure 2 and Figure 3 The upper surface of the tower plate 1 is further provided with a positioning hole 5 extending into the tower plate 1, and the end of the limiting part 37 away from the supporting leg 32 is fixedly provided with a positioning bend 38 extending into the positioning hole 5. In this way, the stability of the connection between the fixed valve 3 and the tower plate 1 can be further improved, especially in the radial direction of the panel 31.
[0038] Preferably, the end of the positioning bend 38 away from the limiting part 37 is further provided with a guide part 39, the end of the guide part 39 is arc-shaped, and the cross-sectional area of the guide part 39 gradually decreases from one end close to the positioning bend 38 to the other end. The positioning bend 38 can be conveniently matched into the positioning hole 5 by the arrangement of the guide part 39.
[0039] The specific embodiments described herein are merely illustrative of the spirit of the present application. Those skilled in the art of the present application can make various modifications or supplements to the described specific embodiments or replace them with similar ways, but without deviating from the spirit of the present application or exceeding the scope defined by the appended claims.
[0040] Although the terms tray 1, medium hole 2, fixed valve 3, through hole 4, positioning hole 5, panel 31, supporting leg 32, fixed supporting leg 33, clamping block 34, clamping groove 35, connecting groove 36, limiting part 37, positioning bend 38, guide part 39 and the like are used more frequently herein, the possibility of using other terms is not excluded. The use of these terms is merely for the convenience of describing and explaining the essence of the utility model; it is against the spirit of the utility model to interpret them as any kind of additional limitation.
Claims
1. A fixed valve tray comprising a tray (1) having a plurality of media holes (2) therethrough, characterised in that: A plurality of fixed valves (3) are detachably connected to the tray plate (1), and the fixed valves (3) cover the medium holes (2) directly above and are arranged one-to-one with the medium holes (2).
2. A fixed valve tray as claimed in claim 1, characterized in that: The fixed valve (3) comprises a panel (31), a supporting leg (32) and a fixed leg (33), the panel (31) is located directly above the medium hole (2), one end of the supporting leg (32) is connected to the bottom surface of the panel (31), the other end extends to the bottom surface of the tray plate (1) through the through hole (4) formed on the tray plate (1) and is connected with the fixed leg (33), and the upper surface of the fixed leg (33) is attached to the bottom surface of the tray plate (1).
3. A fixed valve tray as claimed in claim 2, characterized in that: The panel (31) is circular, and the diameter of the panel (31) is greater than the diameter of the medium hole (2).
4. A fixed valve tray as set forth in claim 2 wherein: The fixed leg (33) protrudes a clamping block (34) near one end of the supporting leg (32), and the supporting leg (32) is provided with a clamping groove (35) inside the supporting leg (32) near the fixed leg (33).
5. A fixed valve tray as set forth in claim 2 wherein: The bottom surface of the panel (31) is further provided with a connecting groove (36) matched with the supporting leg (32), and the end of the supporting leg (32) away from the fixed leg (33) extends into the connecting groove (36).
6. A fixed valve tray as claimed in claim 5, characterized in that: The connecting grooves (36) are parallel to each other, and the connecting grooves (36) are arranged along the radial direction of the panel (31) in sequence, and the distance between adjacent two connecting grooves (36) is equal.
7. A fixed valve tray as set forth in claim 2 wherein: The supporting leg (32) is provided with two supporting legs (32) and is symmetrically arranged along the axis of the panel (31), and the fixed leg (33) is connected with the supporting leg (32) one-to-one.
8. A fixed valve tray as set forth in claim 2 wherein: The inside of the supporting leg (32) is fixedly connected with a limiting part (37), the lower surface of the limiting part (37) is pressed on the upper surface of the tray plate (1), and the lower surface of the limiting part (37) is parallel to the upper surface of the panel (31).
9. A fixed valve tray as claimed in claim 8, characterized in that: The upper surface of the tray plate (1) is further provided with a positioning hole (5) extending into the tray plate (1), and the end of the limiting part (37) away from the supporting leg (32) is fixedly provided with a positioning bend (38), and the positioning bend (38) extends into the positioning hole (5).
10. A fixed valve tray as claimed in claim 9, characterized in that: The end of the positioning bend (38) away from the limiting part (37) is further provided with a guide part (39), the end of the guide part (39) is arc-shaped, and the cross-sectional area of the guide part (39) gradually decreases from one end close to the positioning bend (38) to the other end.
Citation Information
Patent Citations
Efficient large-flux fixed valve tray
CN1507934A