Radius self-adaptive reinforcement cage mold

By designing a radius-adaptive rebar cage mold and utilizing horizontal and vertical telescopic structures to adjust the arc plate to form ring structures of different diameters, the problem of diameter control in rebar cage production was solved, achieving efficient and automated production and reducing construction costs and material waste.

CN223465492UActive Publication Date: 2025-10-24CHINA FIRST METALLURGICAL GROUP
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Patent Information

Application Number
CN202422603362.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-10-24
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

In the existing steel cage production process, diameter control is difficult and inaccurate, resulting in low production efficiency, material waste, and poor construction quality.

Method used

Design a radius-adaptive rebar cage mold. By adjusting the arc plate through horizontal and vertical telescopic structures, a ring structure with different diameters can be formed. Combined with vertical rebar, a cylindrical frame is formed, realizing the automated production of rebar cages.

Benefits of technology

It improves the production efficiency of steel cages, reduces material waste, enhances construction quality and efficiency, and meets the manufacturing requirements for different diameters and lengths.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a radius self-adaptive reinforcement cage mould which comprises a support frame, a plurality of reinforcing ribs and a plurality of reinforcing ribs, the arc-shaped plates are connected with the supporting frame through horizontal telescopic structures, and the adjacent arc-shaped plates are connected through sliding connecting pieces, so that the arc-shaped plates form annular structures with different diameters under the adjustment of the horizontal telescopic structures; a plurality of mounting grooves are further formed in the arc-shaped plate; the vertical telescopic structures are located in the mounting holes and used for connecting the two adjacent supporting frames; and the vertical reinforcing steel bars are mounted in the mounting grooves, so that the annular structure, the vertical telescopic structures and the vertical reinforcing steel bars jointly form a cylindrical frame body. According to the reinforcement cage mold, the problem that the radius of a reinforcement cage is difficult to control and inaccurate to control in manual manufacturing of the reinforcement cage is solved, the manufacturing difficulty of the reinforcement cage is reduced, the construction time is saved, and the manufacturing requirements of reinforcement cages with different diameters and different lengths can be met.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of building engineering especially relates to a radius self -adaptation reinforcement cage mould. BACKGROUND

[0002] With the development of the construction industry, the height of the building is higher and higher, in order to guarantee the foundation bearing capacity of foundation needs to carry out pile foundation engineering construction. At present, pile foundation engineering mostly adopts bored pile, wherein a large amount of reinforcement cage needs to be used, and according to the difference of pile foundation engineering construction, the length and diameter of the required reinforcement cage are also different. But the diameter of the existing reinforcement cage is controlled by the experience of the operator in the production process, which leads to problems such as low production efficiency, material waste, diameter size or main reinforcement spacing angle deviation from design in the production of reinforcement cage.

[0003] Therefore, it is necessary to design a radius self-adaptive reinforcement cage mold to solve the above problems. UTILITY MODEL CONTENT

[0004] The utility model discloses a radius self-adaptive reinforcement cage mold can satisfy the radius self-adaptive reinforcement cage mold of different diameter and different length steel bar cage production demand.

[0005] In order to achieve the above object, the utility model provides the following technical scheme:

[0006] A radius self-adaptive reinforcement cage mold, comprising:

[0007] Support frame, the installation hole is set up on the support frame;

[0008] Arc plate, a plurality of arc plates are connected with the support frame through horizontal telescopic structure respectively, and adjacent arc plates are connected through sliding connecting piece, so that under the adjustment of horizontal telescopic structure, a plurality of arc plates form annular structure of different diameters; The arc plate is also provided with a plurality of installation grooves;

[0009] Vertical telescopic structure, located in the installation hole, for connecting two adjacent support frames;

[0010] Vertical reinforcement is installed in the installation groove, so that the annular structure, vertical telescopic structure and vertical reinforcement form cylindrical frame body together.

[0011] As a further improvement of the utility model, the depth of the installation groove gradually decreases in the direction away from the connecting point of the arc plate and the horizontal telescopic structure.

[0012] As a further improvement of the utility model, the horizontal telescopic structure includes fixed part and extension part, and the extension part is provided with diameter mark.

[0013] As a further improvement of the utility model, the arc-shaped plate is provided with an opening at both ends.

[0014] As a further improvement of the utility model, the sliding connecting piece is a connecting block which extends into the adjacent arc-shaped plate through the opening at both ends, and the connecting block is provided with a limiting block with a size larger than that of the opening at both ends.

[0015] As a further improvement of the utility model, the mounting hole is located at the center of the support frame.

[0016] As a further improvement of the utility model, the vertical telescopic structure is detachably connected with the mounting hole.

[0017] As a further improvement of the utility model, the frame body and the arc-shaped plate are made of stainless steel.

[0018] The utility model has the advantages of:

[0019] 1. The utility model discloses a radius self-adapting steel bar cage mold which comprises a frame body, a plurality of arc-shaped plates and a plurality of vertical telescopic structures.

[0020] 2. The utility model discloses a radius self-adapting steel bar cage mold which comprises a frame body, a plurality of arc-shaped plates and a plurality of vertical telescopic structures. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 It is a whole structure schematic view of the radius self-adapting steel bar cage mold.

[0022] Figure 2 It is a partial structure schematic view of the radius self-adapting steel bar cage mold.

[0023] Figure 3 It is a schematic view of the horizontal telescopic structure in the extension state.

[0024] Figure 4 It is a schematic view of the steel bar cage mold in use. Figure 1 .

[0025] Figure 5 It is a schematic view of the steel bar cage mold in use. Figure 2 .

[0026] Figure 6 It is a schematic view of the steel bar cage mold in use. Figure 3 .

[0027] Figure 7 Schematic diagram for using the reinforcement cage mold Figure 4 .

[0028] Figure 8 Schematic diagram for making the reinforcement cage.

[0029] Reference numerals

[0030] 11, circular frame; 12, steel pipe; 13, fixing piece; 131, mounting hole; 20, horizontal telescopic structure; 21, fixed part; 22, elongated part; 30, arc plate; 31, mounting groove; 32, connecting block; 40, vertical telescopic structure; 50, vertical steel bar; 61, base; 62, steel bar reel; 63, roller conveyor belt; 64, making frame; 65, guide roller; 71, stiffening stirrup; 72, vertical main bar; 73, spiral stirrup. DETAILED DESCRIPTION

[0031] In order to make the purpose, technical scheme and advantages of the utility model more clear, the utility model is described in detail below by combining with the drawings and specific embodiments.

[0032] Here, it also needs to be explained that, in order to avoid being obscured by unnecessary details, only the structures and / or processing steps closely related to the scheme of the utility model are shown in the drawings, and other details not closely related to the utility model are omitted.

[0033] In addition, it also needs to be explained that the term "comprises", "includes" or any other variant thereof is intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements not only includes those elements, but also includes other elements not explicitly listed or inherent to such process, method, article or equipment.

[0034] Please refer to Figures 1-3 The utility model provides a radius self -adaptation reinforcement cage mold, including:

[0035] Support frame, be provided with mounting hole 131 on the support frame;

[0036] Arc plate 30, a plurality of arc plates 30 are connected with the support frame through horizontal telescopic structure 20 respectively, and are connected through sliding connecting piece between adjacent arc plate 30, so that under the adjustment of horizontal telescopic structure 20, a plurality of arc plates 30 form the annular structure of different diameters;A plurality of mounting grooves 31 are also provided on the arc plate 30;

[0037] Vertical telescopic structure 40 is located in the mounting hole 131 and is used for connecting two adjacent support frames;

[0038] Vertical steel bars 50 are installed in the installation grooves 31, so that the ring structure, the vertical telescopic structure 40 and the vertical steel bars 50 jointly form a cylindrical frame body.

[0039] Exemplarily, the support frame comprises a circular ring frame 11 and two steel pipes 12 fixed at two ends of the circular ring frame 11 along a diameter direction of the circular ring frame 11, and the steel pipes 12 are provided with fixing members 13 at centers of the steel pipes 12, and the installation holes 131 are located at centers of the fixing members 13, i.e., the installation holes 131 are located at a center of the support frame.

[0040] A plurality of horizontal telescopic structures 20 are uniformly and spacedly arranged at an outer periphery of the circular ring frame 11, and exemplarily, six horizontal telescopic structures 20 are arranged; the horizontal telescopic structure 20 comprises a fixed part 21 and an elongated part 22, the fixed part 21 is fixed at one end of the elongated part 22 away from the fixed part 21 on the circular ring frame 11, and the elongated part 22 is connected to the arc-shaped plate 30 at one end away from the fixed part 21, so that the distance between the arc-shaped plate 30 and the circular ring frame 11 is controlled by the horizontal telescopic structure 20, and the plurality of arc-shaped plates 30 form ring structures with different diameters, and the elongated part 22 is provided with diameter marks, so as to quickly determine the diameter of the ring structure according to the current elongation of the horizontal telescopic structure 20, thereby the diameter of the reinforcement cage mold can be adjusted by the horizontal telescopic structure 20, the production requirements of reinforcement cages with different diameters are met, the problem of difficult and inaccurate control of the radius of the reinforcement cage in manual production of the reinforcement cage is solved, the production difficulty of the reinforcement cage is reduced, and the construction time is saved.

[0041] Specifically, the arc-shaped plate 30 is provided with an opening at two ends; the sliding connecting member is a connecting block 32 extending into two connected arc-shaped plates 30 through the openings at two ends, and the connecting block 32 is provided with limiting blocks at two ends with sizes greater than those of the openings, so as to limit the relative position of the connecting block 32; in the initial state, the plurality of arc-shaped plates 30 are connected to form a circular ring, and the connecting block 32 is embedded in the arc-shaped plate 30; with the adjustment of the horizontal telescopic structure 20, the arc-shaped plate 30 moves away from the circular ring frame 11, the connecting block 32 gradually extends out of the arc-shaped plate 30 through the opening, and the greater the diameter of the ring structure, the longer the part of the connecting block 32 extending out of the arc-shaped plate 30. By arranging the connecting block 32 between the adjacent arc-shaped plates 30, the connection stability of the ring structure is enhanced.

[0042] Specifically, the depth of the mounting groove 31 gradually decreases in the direction away from the connecting point of the arc-shaped plate 30 and the elongated part 22 of the horizontal telescopic structure 20. In the initial state, the arc-shaped plates 30 are circular, and when the horizontal telescopic structure 20 is in the elongated state so that the diameter of the ring-shaped structure increases, the arc-shaped plates 30 form a near-circular ring-shaped structure. Therefore, by adjusting the depth of the mounting groove 31, the structure formed after the vertical steel bars 50 are installed in the mounting groove 31 can be closer to a circular ring shape, which is beneficial to the subsequent preparation of the steel cage using the steel cage mold and can make the steel cage prepared by the steel cage mold have a more regular circular ring shape.

[0043] Specifically, the arc-shaped plate 30 is further provided with a spacing mark, so that in the subsequent preparation of the steel cage using the steel cage mold, the installation position of the vertical main steel bars 72 can be quickly determined according to the spacing control requirements of the vertical main steel bars 72, Figure 6 ) so as to solve the problem of installing the vertical main steel bars 72 by workers according to their feelings and experiences in the actual construction process, improve the quality of the prepared steel cage, and improve the construction efficiency.

[0044] Specifically, the frame body and the arc-shaped plate 30 are both made of stainless steel.

[0045] Specifically, the vertical telescopic structure 40 is detachably connected with the mounting hole 131; for example, the vertical telescopic structure 40 is snap-connected with the mounting hole 131, so as to facilitate the installation of the steel cage according to the needs, and the steel cage can be disassembled when it needs to be transported, which can meet the convenience requirement of transportation.

[0046] Specifically, when the steel cage is prepared using the steel cage mold, a steel cage manufacturing device is needed, which comprises a base 61, a steel bar reel 62 located on the base 61, a production frame 64 with a roller conveyor belt 63 for placing the steel cage mold, and a guide roller 65 located between the base 61 and the production frame 64.

[0047] In use, the position of the arc-shaped plate 30 is adjusted by the horizontal telescopic structure 20, so that the elongated part 22 is elongated to a certain length, and the outer diameter of the ring-shaped structure is consistent with the required inner diameter of the prepared steel cage, and then the position of the subsequent vertical main steel bars 72 is marked according to the spacing mark on the arc-shaped plate 30 to meet the design requirements; the spacing between the adjacent two support frames is adjusted by the vertical telescopic structure 40, and then the vertical steel bars 50 are installed on the mounting groove 31, so that the cylindrical frame body formed by the ring-shaped structure, the vertical telescopic structure 40 and the vertical steel bars 50 has a height consistent with the height of the steel cage to be prepared;

[0048] When the steel cage is prepared, the steel cage mold is placed on the roller conveyor belt 63 of the steel cage manufacturing device, Figure 4), the steel on the steel roller 62 is gradually bent around the vertical steel 50 on the steel cage mold and welded and tied to form the stiffening hoop 71 (step 6) Figure 5 ), then, according to the marked position of the vertical main reinforcement 72 on the arc-shaped plate 30, the vertical main reinforcement 72 is welded on the stiffening hoop 71 (step 7) Figure 6 ), the steel on the steel roller 62 is gradually bent around the vertical main reinforcement 72 and welded to form the spiral hoop 73 to obtain the steel cage (step 8) Figure 7 ), finally, the horizontal telescopic structure 20 is controlled to shrink, so that the size of the steel cage mold becomes smaller, and the steel cage mold is taken out from the inside of the steel cage to complete the production of the steel cage (step 9) Figure 8 ).

[0049] When the steel cage mold is used to produce the steel cage, only one worker is needed to control the rotation of the equipment and perform welding, and the amount of steel can be effectively controlled, which solves the problem of needing multiple workers to cooperate to produce the steel cage and the problem of wasting steel materials in actual construction, saves the construction cost, optimizes the construction environment, and achieves the effect of green construction.

[0050] The steel cage mold is suitable for the production of steel cages with different radii and steel cages with different distances between vertical main reinforcements 72, and the scope of application of construction operation is wide.

[0051] The above examples are only used to illustrate the technical solutions of the utility model and not to limit it, although the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the utility model can be modified or replaced equivalently without departing from the spirit and scope of the technical solutions of the utility model.

Claims

1. A radius-adaptable reinforcement cage mold, characterized by, The utility model relates to a kind of cylindrical frame body, including: Support frame, installation hole is arranged on the support frame; Arc plate, several arc plates are connected with the support frame respectively by horizontal telescopic structure, and adjacent arc plate is connected by sliding connector, so that under the adjustment of horizontal telescopic structure, several arc plates form annular structure of different diameters;Several installation grooves are further arranged on the arc plate; Vertical telescopic structure, located in the installation hole, for connecting two adjacent support frames; Vertical steel bar, installed in the installation groove, so that annular structure, vertical telescopic structure and vertical steel bar form cylindrical frame body together.

2. The radius-adaptive reinforcement cage mold of claim 1, wherein: The depth of installation groove gradually decreases in the direction away from the connecting point of arc plate and horizontal telescopic structure.

3. The radius adaptive steel cage mold according to claim 1, characterized in that: The horizontal telescopic structure includes fixed part and elongation, and the elongation is provided with diameter mark.

4. The radius-adaptive reinforcement cage mold of claim 1, wherein: Both ends of the arc plate are provided with opening.

5. The radius-adaptive reinforcement cage mold of claim 4, wherein: The sliding connector is connecting block, and the connecting block is provided with limiting block with size greater than the size of opening at both ends.

6. The radius-adaptive reinforcement cage mold of claim 1, wherein: The installation hole is located in the center of the support frame.

7. The radius-adaptive reinforcement cage mold of claim 2, wherein: The vertical telescopic structure is detachably connected with the installation hole.

8. The radius-adaptive reinforcement cage mold of claim 1, wherein: The frame body and the arc plate are both made of stainless steel.