High-temperature and high-pressure enzymolysis tank for producing chicken intestine powder
By designing a variable-position stirring mechanism, the problem of poor stirring effect in existing high-temperature and high-pressure enzymatic hydrolysis tanks for chicken intestine powder production was solved, achieving full stirring of the mixture in the reactor and improving the enzymatic hydrolysis efficiency.
Patent Information
- Application Number
- CN202422813884.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2034-11-19
AI Technical Summary
The existing high-temperature and high-pressure enzymatic hydrolysis tanks for chicken intestine rice noodle production have fixed positions for the agitator shaft and agitator rod, making it difficult to effectively mix the mixture in different locations, resulting in poor mixing effect.
A variable-position stirring mechanism was designed, including a rotary motor, a rotary shaft, a rotary plate, an adjusting motor, an adjusting shaft, a rotary disk, a mixing block, and a threaded rod. Through the coordinated work of these components, stirring and thorough mixing of materials at different positions within the reactor can be achieved.
This method enables thorough stirring of the mixture at different locations within the reactor, thereby improving enzymatic hydrolysis efficiency and mixing effect.
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Figure CN223468400U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the technical field of chicken intestine flour production, especially relates to a high temperature and high pressure enzymolysis tank for chicken intestine flour production. BACKGROUND
[0002] Chicken intestine flour production is a technical process that uses chicken intestines as raw materials and processes them into powdered products through specific techniques. This process not only involves technological innovation in the food industry but also reflects the exploration of deep processing and resource utilization of livestock by-products. The production of chicken intestine flour usually begins with the selection and pretreatment of raw materials. Fresh chicken intestines need to be thoroughly washed to remove internal and external impurities and contents. This step is crucial for ensuring the quality and safety of the final product. Next, the chicken intestines are ground to a certain size to facilitate subsequent processing and extraction of effective components. In the specific production process, low-temperature cooking is used to preliminarily process the chicken intestines, which can reduce the damage to nutritional components caused by high temperature. A high-temperature and high-pressure enzymolysis tank for chicken intestine flour production is needed.
[0003] In the prior art, the high-temperature and high-pressure enzymolysis tank for chicken intestine flour production is composed of a kettle body, a kettle cover, a jacket, a stirrer, a transmission device, a shaft seal device, and a support. It is a stainless steel container for physical or chemical reactions. The structure design and parameter configuration of the container are carried out according to different process conditions. During enzymolysis, the chicken intestine slurry needs to be heated by steam in the reaction kettle jacket, and uniform heating is achieved through mechanical stirring of the stirring paddle. At the same time, a sealed tank is needed to provide a high-pressure environment to promote the reaction. The environmental pressure and temperature in the reaction kettle need to be accurately controlled during the process to ensure that the enzymolysis reaction is fully carried out. Finally, the enzymolysis completed liquid is discharged through the pipeline at the bottom.
[0004] However, the above-mentioned device has the following problems in use: the stirrer is generally composed of a stirring shaft and a plurality of stirring rods, and the positions of the stirring shaft and the stirring rods are fixed, making it difficult to stir the mixture at different positions, and the stirring effect is not good. UTILITY MODEL CONTENTS
[0005] The utility model aims at solving the shortcomings in the prior art and provides a high-temperature and high-pressure enzymolysis tank for chicken intestine flour production. The advantages are that the mixture at different positions can be stirred, achieving a fully stirred effect.
[0006] To achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
[0007] A high-temperature and high-pressure enzymolysis tank for chicken intestine flour production, comprising a reaction kettle body, a feed inlet is formed in the outer wall of one end of the top of the reaction kettle body, a reaction kettle cover is hinged to the inner wall of the feed inlet, a stirring mechanism is arranged in the reaction kettle body, and a mixing mechanism is arranged on one side of the stirring mechanism.
[0008] The stirring mechanism comprises a rotating motor arranged in the reaction kettle body, the rotating motor is movable in position, the output shaft of the rotating motor is fixedly connected with a rotating shaft, and the surface of the rotating shaft is fixedly connected with a plurality of uniformly distributed rotating plates.
[0009] Through the above technical scheme: when in use, the raw materials are put into the reaction kettle body, the reaction kettle cover is closed, the rotating motor is started to make the rotating shaft rotate, the rotating of the rotating shaft can stir the reaction kettle body, at this time, the adjusting motor is started, the rotating of the output shaft of the adjusting motor can make the adjusting shaft rotate, the rotating of the adjusting shaft can make the rotating disc rotate, the rotating of the rotating disc can adjust the position of the rotating motor, the adjusting motor can be operated in forward and reverse directions alternately to ensure the normal use of the rotating motor, the rotating of the rotating disc can make the threaded rod rotate, the rotating of the threaded rod can apply force to the mixing block, the mixing plate can move up and down, and the enzymatic efficiency of the chicken intestine powder production can be further improved, therefore, the mixing materials at different positions can be stirred, and the effect of sufficient stirring is achieved.
[0010] The utility model further sets up, reaction kettle body is provided with rotating disc, the bottom edge of rotating disc is fixedly connected with rotating motor's top, the top of rotating disc is inclined setting.
[0011] Through the above technical scheme: the rotating disc is arranged, the position of the rotating motor can be changed when rotating, different positions in the reaction kettle body can be stirred, and the rotating disc is inclined to facilitate the sliding of the materials.
[0012] The utility model further sets up, the top outer wall of reaction kettle body is fixedly connected with adjusting motor, the output shaft of adjusting motor is fixedly connected with adjusting shaft, and adjusting shaft is fixedly connected with rotating disc.
[0013] Through the above technical scheme: the adjusting shaft is arranged, the adjusting shaft can rotate when the output shaft of the adjusting motor rotates, and the rotating of the adjusting shaft can make the rotating disc rotate.
[0014] The utility model further sets up, the mixing mechanism includes mixing block, and the both sides of mixing block are fixedly connected with mixing plate.
[0015] Through the above technical scheme: the mixing plate is arranged, the mixing plate can move when the mixing block moves, the materials on the upper and lower layers of the mixing plate can be pressed to the side, and this is helpful for the rotating and mixing operation of the rotating plate.
[0016] The utility model further sets up, the top of mixing plate is provided with a plurality of evenly distributed mixing holes.
[0017] Through the above technical scheme: the mixed hole is arranged, the movement direction of the material located in the same plane is different, and the mixing effect can be further improved.
[0018] The utility model further sets up, the mixed board is inclined setting.
[0019] Through the above technical scheme: the mixed hole is arranged, the movement direction of the material located in the same plane is different, and the mixing effect can be further improved.
[0020] The utility model further sets up, the fixed connection of the bottom of rotating disc has screw rod, screw rod and mixed block are connected through screw thread.
[0021] Through the above technical scheme: the mixed hole is arranged, the movement direction of the material located in the same plane is different, and the mixing effect can be further improved.
[0022] The utility model further sets up, the top both sides of mixed block are all set up with the limit mouth, the inner wall sliding connection of limit mouth has the limit rod, the limit rod is connected with the bottom inner wall of reaction kettle body.
[0023] Through the above technical scheme: the mixed hole is arranged, the movement direction of the material located in the same plane is different, and the mixing effect can be further improved.
[0024] The utility model has the advantages of:
[0025] 1、 the high temperature high pressure enzymolysis jar for chicken intestine production, can make rotating shaft rotate by starting rotating motor, the rotating operation of rotating shaft can be carried out in reaction kettle body, at this time, starting adjusting motor can adjust the position of rotating motor by the rotation of rotating disc, therefore, can carry out stirring to mixed material of different positions, realize the effect of sufficient stirring.
[0026] 2、 the high temperature high pressure enzymolysis jar for chicken intestine production, adjusting shaft can rotate when the output shaft of adjusting motor rotates, the rotation of adjusting shaft can make rotating disc rotate, mixed board can move when mixed block moves, and the material of upper and lower layers on mixed board can be pressed to the side, which helps the rotating and mixing operation of rotating plate.
[0027] 3、 the high temperature high pressure enzymolysis jar for chicken intestine production, mixed board is inclined setting, which can increase the movement and discharge direction of material, and further improve the mixing effect, and screw rod can exert force on mixed block when rotating, which facilitates the up and down movement of mixed block. DETAILED DESCRIPTION
[0028] Figure 1 A kind of high temperature high pressure enzymolysis jar for chicken intestine production is provided for the utility model, and its three-dimensional structure schematic diagram is shown in the figure;
[0029] Figure 2 A partial cross-sectional structure schematic view of a high-temperature high-pressure enzymolysis tank for chicken intestine noodle production is provided in the utility model.
[0030] Figure 3 For Figure 2 The enlarged structure schematic view of A in the middle.
[0031] In the figure: 1, reaction kettle body; 2, reaction kettle cover; 3, rotating motor; 4, rotating shaft; 5, rotating plate; 6, rotating disc; 7, adjusting motor; 8, adjusting shaft; 9, mixing block; 10, mixing plate; 11, mixing hole; 12, threaded rod; 14, limit port; 15, limit rod. DETAILED DESCRIPTION
[0032] The technical solutions of the patent will be further described in detail in combination with specific embodiments.
[0033] The embodiments of the patent will be described in detail below, and examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary and are only used to explain the patent, and cannot be understood as a limitation on the patent.
[0034] In the description of the patent, it should be understood that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the patent and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the patent.
[0035] In the description of the patent, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "setting" should be understood broadly, for example, it can be fixedly connected, set, or detachably connected, set, or integrally connected, set. For those skilled in the art, the specific meanings of the above terms in the patent can be understood according to the specific circumstances.
[0036] Referring to Figures 1-3 A high-temperature high-pressure enzymolysis tank for chicken intestine noodle production, comprising a reaction kettle body 1, a feeding port is formed in the outer wall of one end of the top of the reaction kettle body 1, a reaction kettle cover 2 is hinged to the inner wall of the feeding port, a stirring mechanism is arranged in the reaction kettle body 1, and a mixing mechanism is arranged on one side of the stirring mechanism;
[0037] The stirring mechanism comprises a rotating motor 3 arranged in the reaction kettle body 1, the rotating motor 3 is variable in position, the output shaft of the rotating motor 3 is fixedly connected with a rotating shaft 4, and the surface of the rotating shaft 4 is fixedly connected with a plurality of uniformly distributed rotating plates 5.
[0038] It should be noted that in the embodiment, the rotating disc 6 is arranged in the reaction kettle body 1, the bottom edge of the rotating disc 6 is fixedly connected with the top of the rotating motor 3, and the top of the rotating disc 6 is arranged in an inclined manner; the position of the rotating motor 3 can be changed when the rotating disc 6 rotates, so that the stirring operation can be performed on different positions in the reaction kettle body 1, and the rotating disc 6 arranged in an inclined manner can facilitate the sliding of the materials.
[0039] Further, in the embodiment, the top outer wall of the reaction kettle body 1 is fixedly connected with an adjusting motor 7, the output shaft of the adjusting motor 7 is fixedly connected with an adjusting shaft 8, the adjusting shaft 8 is fixedly connected with the rotating disc 6, the adjusting shaft 8 can rotate when the output shaft of the adjusting motor 7 rotates, and the rotation of the adjusting shaft 8 can make the rotating disc 6 rotate.
[0040] In one specific embodiment, the mixing mechanism comprises a mixing block 9, and the two sides of the mixing block 9 are fixedly connected with mixing plates 10; the mixing plates 10 can move when the mixing block 9 moves, so that the materials on the upper and lower layers of the mixing plates 10 can be pressed to the side, which is helpful for the rotating and mixing operation of the rotating plates 5.
[0041] It should be noted that in the embodiment, the top of the mixing plate 10 is provided with a plurality of uniformly distributed mixing holes 11, and the movement directions of the materials located in the same plane can be different through the mixing holes 11, so that the mixing effect can be further improved.
[0042] Further, in the embodiment, the mixing plate 10 is arranged in an inclined manner, and the moving and discharging directions of the materials can be increased through the mixing plate 10 arranged in an inclined manner, so that the mixing effect can be improved.
[0043] The bottom of the rotating disc 6 is fixedly connected with a threaded rod 12, the threaded rod 12 is threadedly connected with the mixing block 9, the mixing block 9 can be forced to move up and down through the threaded rod 12 when the threaded rod 12 rotates.
[0044] The top of the mixing block 9 is provided with a limiting hole 14 on each side, a limiting rod 15 is slidably connected with the inner wall of the limiting hole 14, the limiting rod 15 is fixedly connected with the bottom inner wall of the reaction kettle body 1, and the limiting rod 15 can slide in the inner wall of the limiting hole 14 when the mixing block 9 moves, so that the rotating of the mixing block 9 can be avoided.
[0045] Working principle: when using, the raw materials are put into the reaction kettle body 1, the reaction kettle cover 2 is closed, the rotating motor 3 is started to make the rotating shaft 4 rotate, the rotation of the rotating shaft 4 can stir the reaction kettle body 1, at this time, the adjusting motor 7 is started, the rotation of the output shaft of the adjusting motor 7 can make the adjusting shaft 8 rotate, the rotation of the adjusting shaft 8 can make the rotating disc 6 rotate, the rotation of the rotating disc 6 can adjust the position of the rotating motor 3, the adjusting motor 7 can be forward and reverse to ensure the normal use of the rotating motor 3, the rotation of the rotating disc 6 can make the threaded rod 12 rotate, the rotation of the threaded rod 12 can apply force to the mixing block 9, the mixing plate 10 can move up and down, the enzymatic efficiency of the chicken intestine powder production can be further improved, therefore, the mixed materials at different positions can be stirred, and the effect of sufficient stirring is realized.
[0046] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A high-temperature and high-pressure enzymatic hydrolysis tank for chicken noodle production, comprising a reaction kettle body (1), characterized in that, The top end of the outer wall of the reactor body (1) is provided with an inlet, the inner wall of the inlet is hinged with a reactor cover (2), the reactor body (1) is provided with a stirring mechanism, one side of the stirring mechanism is provided with a mixing mechanism; The stirring mechanism comprises a rotating motor (3) located in the reactor body (1), the position of the rotating motor (3) is variable, the output shaft of the rotating motor (3) is fixedly connected with a rotating shaft (4), and the surface of the rotating shaft (4) is fixedly connected with a plurality of uniformly distributed rotating plates (5).
2. The high-temperature high-pressure enzyme hydrolysis tank for chicken intestine noodle production according to claim 1, characterized in that, The reactor body (1) is provided with a rotating disc (6), the bottom edge of the rotating disc (6) is fixedly connected with the top of the rotating motor (3), and the top of the rotating disc (6) is inclined.
3. The high-temperature high-pressure enzyme hydrolysis tank for chicken intestine noodle production according to claim 2, characterized in that, The top outer wall of the reactor body (1) is fixedly connected with an adjusting motor (7), the output shaft of the adjusting motor (7) is fixedly connected with an adjusting shaft (8), and the adjusting shaft (8) is fixedly connected with the rotating disc (6).
4. The high-temperature high-pressure enzyme hydrolysis tank for chicken intestine noodle production according to claim 3, characterized in that, The mixing mechanism comprises a mixing block (9), and the two sides of the mixing block (9) are fixedly connected with mixing plates (10).
5. The high-temperature high-pressure enzyme hydrolysis tank for chicken intestine noodle production according to claim 4, characterized in that, The top of the mixing plate (10) is provided with a plurality of uniformly distributed mixing holes (11).
6. The high-temperature high-pressure enzyme hydrolysis tank for chicken intestine noodle production according to claim 5, characterized in that, The mixing plate (10) is inclined.
7. The high-temperature high-pressure enzyme hydrolysis tank for chicken intestine noodle production according to claim 6, characterized in that, The bottom of the rotating disc (6) is fixedly connected with a threaded rod (12), and the threaded rod (12) is connected with the mixing block (9) through threads.
8. The high-temperature high-pressure enzyme hydrolysis tank for chicken intestine noodle production according to claim 7, characterized in that, The top of the mixing block (9) is provided with a limiting opening (14) on both sides, the inner wall of the limiting opening (14) is slidably connected with a limiting rod (15), and the limiting rod (15) is fixedly connected with the bottom inner wall of the reactor body (1).