Tea leaf turning device for tea leaf sunning field

By setting an inclined block, a drop box and a filter in the tea leaf turning device to separate impurities, and using a motor and a screw structure to adjust the position of the rubber scraper, the problem of uneven turning of the tea leaves is solved, uniform turning of the tea leaves and impurity separation are achieved, and the sun-drying effect is improved.

CN223473003UActive Publication Date: 2025-10-28FUDING TAIMU HOMETOWN TEA CO LTD
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Patent Information

Application Number
CN202422896667.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-10-28
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

In the existing tea leaf turning device, during the turning process, the rubber scraper moves along a straight line, resulting in uneven turning of the tea leaves. Some tea leaves are not turned, which affects the sun-drying effect.

Method used

Impurities are separated by setting up inclined blocks, blanking boxes and filters, and the position of the rubber scraper is adjusted during its movement. The drive motor and low-speed motor are combined with the lead screw, guide rail, guide rod and other structures to make the rubber scraper change its position during the leaf turning process to avoid linear movement.

Benefits of technology

The uniform turning of tea leaves is achieved, the separation of impurities is simplified, the labor intensity of workers is reduced, and the sun-drying effect is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tea leaf turning device for a tea leaf sunning field, which comprises a blanking bin, the inner surface of the blanking bin is fixedly connected with an inclined plane block, the front surface of the blanking bin is fixedly connected with a blanking box, the upper surface of the blanking bin is fixedly connected with a sunning frame, the inner surface of the sunning frame is fixedly connected with a filter screen, and the filter screen is fixedly connected with the inclined plane block. The upper surface of the sunning frame is fixedly connected with a first guide rail, the right end of the first guide rail is fixedly connected with a driving motor, the output end of the driving motor is fixedly connected with a reciprocating lead screw, and the outer surface of the reciprocating lead screw is in threaded connection with a U-shaped frame. By arranging a sliding rod, a fixing plate, a T-shaped seat, a fixing column, a connecting rod, a connecting column, a rotating disc, a rotating shaft, a low-speed motor and a connecting plate, the position of a rubber scraping plate can be adjusted in the moving process of the rubber scraping plate, so that the rubber scraping plate can stir tea more uniformly; and the situation that the tea leaves are not turned over or are turned over unevenly due to the fact that the rubber scraping plates are located on the same straight line in the moving process is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of tea processing technology, and in particular to a tea leaf turning device for use in tea sun-drying fields. Background Technology

[0002] Sun-drying is a crucial step in tea processing. Sun-drying involves spreading freshly picked tea leaves evenly on a drying ground and using natural light and air circulation to slowly evaporate the moisture in the tea leaves. This process also promotes changes in the internal chemical components of the tea leaves, such as enzymatic oxidation. Since the tea leaves need to be turned over constantly during sun-drying, a tea leaf turning device is used.

[0003] However, existing tea leaf turning devices still have certain defects. For example, they usually use a back-and-forth moving scraper to turn the tea leaves. Since the scraper usually moves in a straight line, some tea leaves may not be turned during the sun-drying process, thus affecting the sun-drying effect. Utility Model Content

[0004] The purpose of this utility model is to at least solve one of the technical problems existing in the prior art, and to provide a tea leaf turning device for tea drying yards, which can adjust the position of the rubber scraper during the movement of the rubber scraper, so that the rubber scraper can turn the tea leaves more evenly, and avoid the situation where the tea leaves are not turned or are turned unevenly because the rubber scraper moves in a straight line.

[0005] This utility model also provides a tea leaf turning device for a tea drying yard, comprising:

[0006] The material feeding hopper has an inclined block fixedly connected to its inner surface, a feeding box fixedly connected to its front surface, a drying frame fixedly connected to its upper surface, a filter screen fixedly connected to its inner surface, a first guide rail fixedly connected to its upper surface, a drive motor fixedly connected to its right end, a reciprocating screw fixedly connected to its output end, a U-shaped frame threadedly connected to its outer surface, a guide rod slidably connected to its inner surface, and a second guide rail fixedly connected to both ends of the guide rod.

[0007] The outer surface of the U-shaped frame is provided with a limiting groove. A sliding rod is fixedly connected to the inner surface of the limiting groove. A fixing plate is slidably connected to the outer surface of the sliding rod. A rubber scraper is fixedly connected to the lower surface of the fixing plate. A T-shaped seat is fixedly connected to the upper surface of the fixing plate. A fixing column is fixedly connected to the right surface of the T-shaped seat. A connecting rod is rotatably connected to the outer surface of the fixing column. A connecting column is rotatably connected to the inner surface of the connecting rod. A turntable is fixedly connected to the left end of the connecting column. A rotating shaft is fixedly connected to the inner surface of the turntable. A low-speed motor is fixedly connected to the left end of the rotating shaft. A connecting plate is rotatably connected to the inner surface of the rotating shaft.

[0008] According to the aforementioned tea leaf turning device for a tea drying yard, the outer surface of the reciprocating screw is rotatably connected to the first guide rail, and the upper surface of the drying frame is fixedly connected to the second guide rail.

[0009] According to the tea leaf turning device for a tea drying yard, the inner surface of the first guide rail is slidably connected to the U-shaped frame, and the inner surface of the second guide rail is slidably connected to the U-shaped frame, which is used to limit the movement of the U-shaped frame.

[0010] According to the aforementioned tea leaf turning device for a tea drying yard, the upper surface of the filter screen is in contact with a rubber scraper, and there are multiple rubber scrapers to facilitate turning the tea leaves on the filter screen.

[0011] According to the tea leaf turning device for a tea drying yard, the inner surface of the limiting groove is adapted to the fixing plate to facilitate limiting the movement of the fixing plate, and the upper surface of the U-shaped frame is in contact with the T-shaped seat.

[0012] According to the tea leaf turning device for a tea drying yard, the upper surface of the U-shaped frame is fixedly connected to the connecting plate, and the left surface of the connecting plate is fixedly connected to a low-speed motor.

[0013] According to the aforementioned tea leaf turning device for a tea drying yard, the lower surface of the feeding bin is fixedly connected with four support columns arranged in a rectangular array to support the entire device.

[0014] According to the aforementioned tea leaf turning device for a tea drying yard, both the drive motor and the low-speed motor are electrically connected to an external power source.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. By setting up inclined blocks, feeding boxes and filter screens, impurities in tea leaves during the sun-drying and turning process can be separated, thereby simplifying the subsequent tea processing process and reducing the labor intensity of workers;

[0017] 2. By setting up a sliding rod, a fixed plate, a T-shaped seat, a fixed column, a connecting rod, a connecting column, a turntable, a rotating shaft, a low-speed motor, and a connecting plate, the position of the rubber scraper can be adjusted during the movement of the rubber scraper, so that the rubber scraper can more evenly turn the tea leaves and avoid the situation where the tea leaves are not turned or are turned unevenly because the rubber scraper moves in a straight line.

[0018] Additional aspects and advantages of this invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0020] Figure 1 This is a schematic diagram of the overall structure of a tea leaf turning device for a tea drying field according to this utility model;

[0021] Figure 2 This is a partial structural cross-sectional view of a tea leaf turning device for a tea drying field according to this utility model;

[0022] Figure 3 This is a partial structural diagram of a tea leaf turning device for a tea drying field according to the present invention;

[0023] Figure 4 This is a cross-sectional view of the internal structure of a tea leaf turning device for a tea drying field according to this utility model;

[0024] Figure 5 for Figure 4 A magnified schematic diagram of the structure at point A in the middle.

[0025] Legend:

[0026] 1. Feeding bin; 2. Inclined block; 3. Feeding box; 4. Drying frame; 5. Filter screen; 6. First guide rail; 7. Drive motor; 8. Reciprocating screw; 9. U-shaped frame; 10. Guide rod; 11. Second guide rail; 12. Limiting groove; 13. Sliding rod; 14. Fixing plate; 15. Rubber scraper; 16. T-shaped seat; 17. Fixing column; 18. Connecting rod; 19. Connecting column; 20. Turntable; 21. Rotating shaft; 22. Low-speed motor; 23. Connecting plate; 24. Support column. Detailed Implementation

[0027] This section will describe in detail the specific embodiments of the present utility model. The preferred embodiments of the present utility model are shown in the accompanying drawings. The purpose of the drawings is to supplement the textual description with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present utility model, but they should not be construed as limiting the scope of protection of the present utility model.

[0028] Reference Figure 1-5 This utility model discloses a tea leaf turning device for a tea drying yard, comprising: a feeding bin 1, an inclined block 2 fixedly connected to the inner surface of the feeding bin 1, a feeding box 3 fixedly connected to the front surface of the feeding bin 1, a drying frame 4 fixedly connected to the upper surface of the feeding bin 1, a filter screen 5 fixedly connected to the inner surface of the drying frame 4, a first guide rail 6 fixedly connected to the upper surface of the drying frame 4, a drive motor 7 fixedly connected to the right end of the first guide rail 6, a reciprocating screw 8 fixedly connected to the output end of the drive motor 7, and a threaded connection on the outer surface of the reciprocating screw 8. The U-shaped frame 9 has a guide rod 10 slidably connected to its inner surface. The two ends of the guide rod 10 are fixedly connected to the second guide rail 11. The outer surface of the reciprocating screw 8 is rotatably connected to the first guide rail 6. The upper surface of the drying frame 4 is fixedly connected to the second guide rail 11. The inner surface of the first guide rail 6 is slidably connected to the U-shaped frame 9. The inner surface of the second guide rail 11 is slidably connected to the U-shaped frame 9. The lower surface of the discharge bin 1 is fixedly connected to the support column 24. There are four support columns 24 arranged in a rectangular array. The drive motor 7 is electrically connected to an external power source.

[0029] The outer surface of the U-shaped frame 9 is provided with a limiting groove 12. A sliding rod 13 is fixedly connected to the inner surface of the limiting groove 12. A fixing plate 14 is slidably connected to the outer surface of the sliding rod 13. A rubber scraper 15 is fixedly connected to the lower surface of the fixing plate 14. A T-shaped seat 16 is fixedly connected to the upper surface of the fixing plate 14. A fixing post 17 is fixedly connected to the right surface of the T-shaped seat 16. A connecting rod 18 is rotatably connected to the outer surface of the fixing post 17. A connecting post 19 is rotatably connected to the inner surface of the connecting rod 18. A turntable 20 is fixedly connected to the left end of the connecting post 19. A rotating shaft 21 is fixedly connected to the inner surface of the filter screen 5. A low-speed motor 22 is fixedly connected to the left end of the rotating shaft 21. A connecting plate 23 is rotatably connected to the inner surface of the rotating shaft 21. The upper surface of the filter screen 5 is in contact with the rubber scraper 15. There are multiple rubber scrapers 15. The inner surface of the limiting groove 12 is adapted to the fixing plate 14. The upper surface of the U-shaped frame 9 is in contact with the T-shaped seat 16. The upper surface of the U-shaped frame 9 is fixedly connected to the connecting plate 23. The left surface of the connecting plate 23 is fixedly connected to the low-speed motor 22. The low-speed motor 22 is electrically connected to an external power source.

[0030] Working principle: In use, pour the tea leaves to be sun-dried onto the filter screen 5 inside the sun-drying frame 4 and spread them out. Then connect the external power supply and start the drive motor 7 and the low-speed motor 22 respectively. Under the action of the drive motor 7, the reciprocating screw 8 drives the U-shaped frame 9 to move back and forth along the guide rod 10, thereby turning the tea leaves over through the rubber scraper 15. During the turning process, because the small stones and other impurities contained in the tea leaves are much smaller than the tea leaves, these small stones and impurities will fall into the feed bin 1 through the holes on the filter screen 5, and then be acted upon by the inclined block 2. The material is quickly drawn into the material box 3 for collection, thereby reducing the labor intensity of the staff when cleaning impurities later. Under the action of the low-speed motor 22, the rotating shaft 21 drives the turntable 20 to rotate. Under the action of the connecting column 19, connecting rod 18, fixed column 17, T-shaped seat 16, and fixed plate 14, the rubber scraper 15 moves back and forth slowly along the slide bar 13. This continuously changes the position of the rubber scraper 15 during the leaf turning process, avoiding the situation where some tea leaves are not turned because the movement of the rubber scraper 15 is always in a straight line.

[0031] The embodiments of the present utility model have been described in detail above with reference to the accompanying drawings. However, the present utility model is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present utility model.

Claims

1. A tea leaf turning device for use in a tea sun-drying field, characterized in that, include: The material feeding bin (1) has an inclined block (2) fixedly connected to its inner surface, a material feeding box (3) fixedly connected to its front surface, a drying frame (4) fixedly connected to its upper surface, a filter screen (5) fixedly connected to its inner surface, a first guide rail (6) fixedly connected to its upper surface, a drive motor (7) fixedly connected to its right end, a reciprocating screw (8) fixedly connected to its output end, a U-shaped frame (9) threadedly connected to its outer surface, a guide rod (10) slidably connected to its inner surface, and a second guide rail (11) fixedly connected to both ends of the guide rod (10). The outer surface of the U-shaped frame (9) is provided with a limiting groove (12). The inner surface of the limiting groove (12) is fixedly connected to a sliding rod (13). The outer surface of the sliding rod (13) is slidably connected to a fixing plate (14). The lower surface of the fixing plate (14) is fixedly connected to a rubber scraper (15). The upper surface of the fixing plate (14) is fixedly connected to a T-shaped seat (16). The right surface of the T-shaped seat (16) is fixedly connected to a fixing column (17). The outer surface of the fixing column (17) is rotatably connected to a connecting rod (18). The inner surface of the connecting rod (18) is rotatably connected to a connecting column (19). The left end of the connecting column (19) is fixedly connected to a turntable (20). The inner surface of the turntable (20) is fixedly connected to a rotating shaft (21). The left end of the rotating shaft (21) is fixedly connected to a low-speed motor (22). The inner surface of the rotating shaft (21) is rotatably connected to a connecting plate (23).

2. The tea leaf turning device for a tea drying yard according to claim 1, characterized in that, The outer surface of the reciprocating screw (8) is rotatably connected to the first guide rail (6), and the upper surface of the drying frame (4) is fixedly connected to the second guide rail (11).

3. The tea leaf turning device for a tea drying yard according to claim 1, characterized in that, The inner surface of the first guide rail (6) is slidably connected to the U-shaped frame (9), and the inner surface of the second guide rail (11) is slidably connected to the U-shaped frame (9).

4. The tea leaf turning device for a tea drying yard according to claim 1, characterized in that, The upper surface of the filter screen (5) is in contact with the rubber scraper (15), and there are multiple rubber scrapers (15).

5. A tea leaf turning device for a tea drying yard according to claim 1, characterized in that, The inner surface of the limiting groove (12) is adapted to the fixing plate (14), and the upper surface of the U-shaped frame (9) is in contact with the T-shaped seat (16).

6. A tea leaf turning device for a tea drying yard according to claim 1, characterized in that, The upper surface of the U-shaped frame (9) is fixedly connected to the connecting plate (23), and the left surface of the connecting plate (23) is fixedly connected to the low-speed motor (22).

7. A tea leaf turning device for a tea drying yard according to claim 1, characterized in that, The lower surface of the material hopper (1) is fixedly connected with a support column (24), and the support column (24) consists of four columns arranged in a rectangular array.

8. A tea leaf turning device for a tea drying yard according to claim 1, characterized in that, Both the drive motor (7) and the low-speed motor (22) are electrically connected to an external power source.