Silicone-oil-free repairing type hair conditioner emulsifying machine

Abstract

The utility model relates to a silicone-oil-free repairing type hair conditioner emulsifying machine which comprises a cylindrical tank body, a feeding port is formed in one side of the top end of the tank body, a stirring device is arranged in the tank body, spraying devices are fixedly connected to the two sides of the top end of the tank body, jackets are symmetrically fixed to the middles of the two sides of the tank body, and a discharging port is formed in the bottom of the tank body. The bottom of the tank body is V-shaped, a plurality of guide plates are uniformly fixed at the V-shaped bottom of the tank body and are spirally distributed, and wavy lines are arranged on the surfaces of the guide plates, so that materials can be guided to flow along a path, and the possibility of large-area deposition of the materials at the bottom of the tank is reduced. Meanwhile, materials at the bottom can be directly disturbed through the stirring effect of the stirring blades, the overall flowability of the materials is improved, and the materials are prevented from being stacked at the bottom. In addition, an air blower fixed on one side, far away from the inner wall of the tank body, of each trapezoidal scraper can provide extra power for flowing of materials at the tank bottom, the materials possibly deposited at the tank bottom are blown away, and the materials are further prevented from being deposited at the tank bottom.

Description

Technical Field

[0001] This utility model relates to the field of cosmetics production, and in particular to a silicone-free repair conditioner emulsifier. Background Technology

[0002] As people place increasing importance on hair care, silicone-free repairing conditioners are becoming increasingly popular among consumers. Emulsification is a crucial step in the production of silicone-free repairing conditioners. Through emulsification, with the help of emulsifiers, these ingredients with different properties can form a stable emulsion system, ensuring that the content and distribution of various effective ingredients in each batch of conditioner are uniform, thereby guaranteeing the stability of product quality and the consistency of its effects. However, existing emulsifiers face numerous challenges in practical applications. For example, patent CN217368077U discloses a skincare product emulsification device. Although it includes a homogenizer and stirring function at the bottom, in the production of silicone-free repair conditioner, the material is a mixture of multiple components, including some with higher density. During prolonged operation, these heavier components gradually settle to the bottom of the tank under gravity. Relying solely on the stirring range and intensity of the homogenizer cannot completely overcome the influence of gravity on these heavy components. Furthermore, the flow resistance of the material is greater at the bottom of the tank, making it difficult for the homogenizer to fully agitate the material. This causes the heavy components to gradually accumulate at the bottom, forming a sediment layer. Moreover, as the sediment layer thickens, its obstruction of subsequent falling material increases, further exacerbating the sedimentation problem. Material sedimentation at the bottom of the tank disrupts the originally uniformly mixed emulsion system of the conditioner. The deposited heavy components cannot participate in the normal emulsification process, resulting in variations in the quality of the produced conditioner and affecting the product's stability and effectiveness. Furthermore, material sedimentation can lead to incomplete emulsification. Insufficiently emulsified conditioner may result in layering, or cause problems such as greasiness or uneven application during use, reducing product quality and consumer satisfaction. Utility Model Content

[0003] (a) Technical problems to be solved

[0004] In view of the limitations of existing emulsifiers, the purpose of this invention is to provide a silicone-free repair conditioner emulsifier. The tank bottom features a V-shaped design and a spiral guide plate distribution, which guides the material along a path, creating an orderly flow at the bottom of the tank instead of dispersed accumulation, thus reducing the possibility of large-area sedimentation. Simultaneously, the stirring blades directly agitate the material at the bottom, creating a complex flow pattern within the tank, improving overall material flowability and helping to lift the material from the bottom, preventing accumulation. Furthermore, a blower fixed to the side of each trapezoidal scraper away from the inner wall of the tank provides additional power to the material flow at the bottom, dispersing any material that may have settled, promoting flow, and further preventing sedimentation.

[0005] (II) Technical Solution

[0006] To achieve the above objectives, this utility model provides the following technical solution: a silicone-free repair conditioner emulsifier, comprising a tank, which is cylindrical, with a feed inlet on one side of the top, a stirring device inside the tank, spray devices fixedly connected to both sides of the top of the tank, jackets symmetrically fixed in the middle of both sides of the tank, a discharge port at the bottom of the tank, the bottom of the tank being V-shaped, and several guide plates evenly fixed to the V-shaped bottom of the tank, the guide plates being spirally distributed, and the surface of the guide plates being provided with wavy patterns. The tank is the core component of the entire emulsifier. It is cylindrical in shape and made of high-strength, corrosion-resistant stainless steel. The feed inlet on one side of the top is used to transport materials into the tank. After entering the tank, the materials are uniformly mixed and emulsified under the stirring of the stirring shaft. The jackets on both sides fit tightly against the tank and heat or cool the tank during the stirring process. After stirring, the materials flow downward from the discharge port under the action of the V-shaped bottom of the tank and the spiral guide plate, and enter the next stage. After stirring, the water supply equipment is connected through the spray device. The spray devices on both sides draw water and spray it into the tank to clean it. The cleaned water also flows out through the discharge port.

[0007] It is important to note that the cleaning work is carried out after the mixing process is completed, that is, after all the material has flowed out of the discharge port and entered the next stage. At this time, the discharge port is connected to the wastewater collection device through a pipe.

[0008] Preferably, the stirring device includes a central stirring shaft, with a drive motor fixedly connected to the top end of the central stirring shaft. A telescopic cylinder is fixedly connected to the end of the drive motor away from the central stirring shaft, and the telescopic cylinder extends and retracts vertically along the tank body. A baffle plate completely covers the drive motor to prevent it from contacting the material. The telescopic cylinder is fixed to the top of the tank body, with its extended end fixedly connected to the drive motor. In other words, the telescopic cylinder is fixed to the top of the tank body, and its extended end extends downwards through the top of the tank body into the interior, where it connects to the drive motor. This means that when the telescopic cylinder extends and retracts, it drives the drive motor to extend and retract, i.e., to move up and down within the tank. The drive motor, in turn, drives the central stirring shaft to move up and down within the tank body. The specific setup and connection method use conventional technology and therefore will not be described in detail.

[0009] Preferably, a number of stirring blades are fixed on the surface of the central stirring shaft, and the stirring blades are distributed in a spiral shape. That is, the stirring blades form a spiral around the central stirring shaft.

[0010] Preferably, a wall-scraping agitator is sleeved on the side of the central stirring shaft near the drive motor. The wall-scraping agitator includes three connecting rods. The other end of the connecting rod is close to the inner wall of the tank and is fixedly connected to a vertical rod. The vertical rod is perpendicular to the connecting rod. Several trapezoidal scrapers are evenly fixed on the vertical rod. Several hemispherical protrusions are evenly distributed on the surface of the trapezoidal scrapers. The wall-scraping agitator, like the central agitator shaft, is vertically positioned inside the tank. It adheres to the inner wall of the tank and consists of three connecting rods perpendicular to the central agitator shaft. These three rods form an isosceles triangle inside the tank. A vertical rod is fixedly attached to the side of each connecting rod closest to the inner wall of the tank. Trapezoidal scrapers are evenly fixed to each vertical rod, with their bottom ends (the lower base) tightly pressed against the inner wall of the tank. The wall-scraping agitator rotates along with the central agitator shaft, causing the trapezoidal scrapers to rotate as well. The scrapers contact the inner wall of the tank, scraping away any remaining conditioner material and preventing it from adhering. The uniform protrusions on the surface of the trapezoidal scrapers also prevent material from sticking to them.

[0011] It should be noted that the trapezoidal scraper is set at a certain angle to the inner wall of the tank, which is greater than 0° and less than 90°. In other words, the trapezoidal scraper is not completely perpendicular to the inner wall of the tank.

[0012] Preferably, each trapezoidal scraper is fixed with a blower on the side away from the inner wall of the tank, and each blower blows air towards the bottom of the tank. The blower is fixed at the bottom of the trapezoidal scraper, that is, at the connection between the trapezoidal scraper and the vertical rod, and is fixed on the side close to the bottom of the tank. Each blower blows air towards the bottom of the tank and is equipped with an individual drive motor. These drive motors can be connected to a terminal system and controlled by the terminal system. The specific settings and connection methods adopt conventional technology, so they will not be described in detail.

[0013] To further explain, the drive motor and telescopic cylinder connected to the central stirring shaft are also connected to the terminal system and controlled through the terminal system.

[0014] Preferably, homogenizers are symmetrically fixed on both sides of the V-shaped bottom of the tank. The homogenizers are equipped with stirring functions and are fixedly connected to the inner walls on both sides of the V-shaped bottom. The specific setup and connection method adopt conventional technology, so they will not be described in detail.

[0015] Preferably, a cooling and heating device is fixed inside the jacket. The cooling device adopts conventional technology and has both heating and cooling functions. It is connected to a control terminal and can be controlled through the control terminal.

[0016] Preferably, both the inlet and outlet are fixedly connected to valves. The amount of material passing through the inlet and outlet can be controlled by the valves.

[0017] (III) Beneficial Effects

[0018] (1) The V-shaped design and spiral baffle at the bottom of the tank can effectively guide the flow of materials and prevent them from settling at the bottom of the tank. Even when processing materials containing high-density components or during long-term operation, the wavy texture of the baffle can increase the fluidity of the materials, allowing them to flow smoothly from the outlet, preventing the accumulation of heavy components, maintaining the uniformity of the emulsion system, and avoiding product quality problems caused by component separation, such as layering, greasiness, or uneven coating.

[0019] (2) The trapezoidal scraper is set at a certain angle to the inner wall of the tank, which is more conducive to scraping off the material adhering to the tank wall. At the same time, the small raised dots on its surface can prevent the material from sticking to the scraper, further reducing quality problems caused by material residue. The blower blows air to the bottom of the tank, providing additional power for the material flow at the bottom of the tank, which helps to prevent material deposition.

[0020] (3) The coordinated operation of the stirring device inside the tank ensures thorough mixing of the materials. The central stirring shaft, driven by the motor and telescopic cylinder, moves up and down within the tank. Combined with the spiral stirring blades, this ensures thorough mixing at different heights, avoiding dead zones and guaranteeing uniform mixing of all components. This further improves the uniformity of the mixture, facilitating the formation of a stable emulsion system and ensuring the stable quality of the conditioner. The homogenizer, fixed to both sides of the V-shaped bottom of the tank, stirs and homogenizes the materials gathered at the bottom, improving product quality and allowing the produced conditioner to better perform its repairing function during use, providing consumers with better hair care results. Attached Figure Description

[0021] Figure 1 This is a structural diagram of the present invention;

[0022] Figure 2 This is a schematic diagram of the wall-scraping agitator in this utility model;

[0023] Figure 3 This is a detailed schematic diagram of the guide plate in this utility model;

[0024] Figure 4 This is a detailed schematic diagram of the trapezoidal scraper in this utility model.

[0025] In the diagram: 1-Tank body, 10-Inlet, 11-Outlet, 12-Valve, 1a-Guide plate, 2-Agitator, 21-Central agitator shaft, 211-Agitator blades, 22-Drive motor, 23-Telescopic cylinder, 24-Wall scraping agitator, 241-Connecting rod, 242-Vertical rod, 243-Trapezoidal scraper, 244-Hemispherical protrusion, 245-Blower, 3-Sprayer, 4-Jacket, 40-Cooling and heating device, 5-Homogenizer. Detailed Implementation

[0026] The following will refer to the appendix in the embodiments of this utility model. Figure 1 -Attached Figure 3 The technical solutions in the embodiments of this utility model are clearly and completely described. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0027] Example 1: Figure 1As shown, the first specific embodiment of this utility model provides a silicone-free repair conditioner emulsifier, including a tank 1, which is cylindrical in shape. A feed inlet 10 is provided on one side of the top. A stirring device 2 is installed inside the tank 1. Spraying devices 3 are fixedly connected to both sides of the top of the tank 1. Jackets 4 are symmetrically fixed in the middle of both sides of the tank 1. A discharge outlet 11 is provided at the bottom of the tank 1. The bottom of the tank 1 is V-shaped, and several guide plates 1a are evenly fixed to the V-shaped bottom of the tank 1. The guide plates 1a are spirally distributed, and their surfaces are decorated with wavy patterns. The cylindrical tank 1 design has good structural stability and can withstand various forces generated during stirring, ensuring the safety and reliability of the emulsifier during operation. At the same time, this shape facilitates the uniform distribution and flow of materials within the tank 1, reducing dead zones and resulting in a more ideal stirring effect. The bottom of tank 1 features a V-shaped design. After emulsification, the material flows naturally to the bottom outlet under gravity, preventing material residue and improving production efficiency and product recovery rate. Furthermore, the combination of the V-shaped bottom and the guide plates better guides material flow, further reducing residue. The guide plates 1a are spirally distributed at the V-shaped bottom of the tank. Under the action of the stirring device, the material flows along the spiral path of the guide plates, increasing the number of circulations and the flow distance within the tank, resulting in more thorough and uniform mixing and further improving the emulsification effect.

[0028] The mixing device 2 includes a central mixing shaft 21, with a drive motor 11 fixedly connected to the top end of the central mixing shaft 21. A telescopic cylinder 23 is fixedly connected to the end of the drive motor 22 away from the central mixing shaft 21. The telescopic cylinder 23 extends and retracts vertically along the tank body 1. The direct connection of the drive motor 22 to the top end of the central mixing shaft 21 enables efficient power transmission, reduces energy loss in intermediate transmission links, and allows the mixing shaft to obtain stronger and more stable power output. This ensures the reliability and stability of the mixing device 2 during high-speed rotation. The telescopic cylinder 23 extends and retracts vertically along the tank body 1, with one end connected to the drive motor 22, thereby driving the entire mixing device 2 to move up and down, adjusting the mixing depth, ensuring that the material at the bottom of the tank is also fully mixed, and improving the uniformity of the emulsification effect.

[0029] Several stirring blades 22 are fixed on the surface of the central stirring shaft 21, and the stirring blades 22 are distributed in a spiral shape.

[0030] The spirally distributed stirring blades 22, when rotating, cause the material to flow axially along the stirring shaft. Combined with the radial stirring action of the blades, this creates a complex three-dimensional flow pattern, resulting in more thorough and uniform mixing of the material within the tank. The spiral blade design allows the blades to continuously push the material upwards from the bottom of the stirring shaft while simultaneously pulling the material downwards from the top, creating a continuous circulating flow. This accelerates the collision and mixing speed between materials, effectively improving stirring efficiency, shortening the emulsification process time, and thus increasing production efficiency. Simultaneously, the material continuously washes against the tank walls and bottom, preventing material accumulation and residue in these areas.

[0031] A wall-scraping agitator 24 is sleeved on the side of the central stirring shaft 21 near the drive motor 22. The wall-scraping agitator 24 includes three connecting rods 241. The other end of the connecting rods 241 is close to the inner wall of the tank 1 and is fixedly connected to a vertical rod 242. The vertical rod 242 is perpendicular to the connecting rods 241. Several trapezoidal scrapers 243 are evenly fixed on the vertical rod 242. Several hemispherical protrusions 244 are evenly distributed on the surface of the trapezoidal scrapers 243. The three connecting rods 241 are evenly distributed around the central stirring shaft 21, so that the vertical rod 242 can get closer to the inner wall of the tank 1. Thus, the stirring range of the wall-scraping agitator 24 is effectively expanded, and it can cover the area of ​​the tank 1 near the inner wall. This avoids the problems of sedimentation, clumping, or uneven stirring of materials in these areas due to inadequate stirring, and further improves the uniformity and thoroughness of material stirring. The trapezoidal scrapers 243, evenly fixed on the vertical rod 242, can closely adhere to the inner wall of the tank. During the mixing process, the trapezoidal scrapers 243 rotate together with the vertical rod 242, scraping off the material adhering to the tank wall and returning it to the mixing area to participate in the mixing. This effectively prevents material from sticking to the tank wall, ensuring that all materials are fully mixed and emulsified, thus improving product quality stability and production efficiency. Furthermore, the shape design of the trapezoidal scrapers 243 helps guide the material to flow upwards or downwards along the tank wall, enhancing the mixing effect between materials and making the emulsification process more uniform and thorough. The evenly distributed hemispherical protrusions 244 on the surface of the trapezoidal scrapers 243 increase the friction between the scraper and the tank wall, further improving the efficiency and effectiveness of scraping and reducing material residue on the tank wall.

[0032] Each trapezoidal scraper 243 has a blower 245 fixed to the side away from the inner wall of the tank 1, and each blower 245 blows air towards the bottom of the tank 1. The airflow from the blower 245 is directed towards the bottom of the tank 1, which promotes a more orderly circulation of the material inside the tank. That is, the airflow carries the material from near the tank wall to the bottom of the tank, and then, under the action of the stirring device, the material flows from the bottom to the center and top. This cycle repeats, further enhancing the overall fluidity of the material inside the tank, making the mixing of the material more thorough and uniform, which is beneficial to improving the emulsification effect and the consistency of product quality. In addition, the airflow generated by the blower 245 can disrupt this layered structure, allowing the material to be remixed under the action of the airflow, ensuring that the components are evenly distributed throughout the tank, thereby improving the stability and performance of the conditioner product.

[0033] Homogenizers 5 are symmetrically fixed on both sides of the V-shaped bottom of the tank. Homogenizers 5 generate strong shearing forces, allowing for more thorough shearing and emulsification of the material settled at the bottom. This enables the oil and water phases in the material to mix more finely, forming a stable emulsion structure, thereby improving the emulsification effect of the conditioner and making its texture more uniform and delicate. The working principle of homogenizer 5 is that the relative motion between the high-speed rotating rotor and stator subjects the material to strong shearing, impact, and cavitation effects, breaking the particles in the material into smaller sizes and distributing them evenly throughout the system. For silicone-free repair conditioners, this fine particle distribution helps improve product stability and effectiveness, allowing the conditioner to better adhere to the hair surface and exert its repair function. Meanwhile, since the bottom of tank 1 is V-shaped, the material tends to accumulate and settle at the bottom. The presence of homogenizer 5 can continuously stir and process the material at the bottom, preventing the material from accumulating at the bottom for a long time to form hard lumps or uneven sediment layers. This ensures that the material at the bottom can always maintain good fluidity and dispersion, and fully mix with the material in other parts of the tank, ensuring the uniformity and consistency of the entire emulsification process.

[0034] A cooling and heating device 40 is fixed inside the jacket 4. In the production process of silicone-free repair conditioner, different stages and formulations may require different temperature conditions. The cooling and heating device 40 can precisely adjust the temperature inside the jacket 4 according to specific production process requirements, thereby providing a stable and suitable reaction temperature for the materials in the tank 1. Precise temperature control helps ensure the stability and consistency of product quality.

[0035] Both the inlet 10 and outlet 11 are fixedly connected to valves 12. In the production process of silicone-free repair conditioner, the amount of various raw materials added needs to be precisely controlled to ensure the stability of the product formula and quality. Valve 12 at the inlet 10 allows for precise adjustment of the raw material feed rate. Operators can open or close the valve in a timely manner according to production process requirements to control the inflow rate and flow rate of the raw materials, thereby ensuring that each raw material is added to the tank in an accurate proportion, laying the foundation for producing conditioner products of consistent quality. Similarly, valve 12 at the outlet 11 can precisely control the product discharge rate. When filling or transferring the product to the next process, adjusting the opening of valve 11 allows for quantitative discharge, ensuring that the amount of conditioner product in each packaging container meets the standard requirements, avoiding product waste or quality problems caused by inaccurate discharge, and improving the precision of production and product consistency.

[0036] Working Principle: During use, open valve 12 and add the various raw materials into tank 1 according to the formula through the feed inlet 10 at the top of tank 1. Close valve 12 to prepare for the emulsification process. Then, start the drive motor 22 and telescopic cylinder 23. The drive motor 22 drives the central stirring shaft 21 to rotate inside tank 1, and the telescopic cylinder 23 moves up and down, thereby driving the central stirring shaft 21 to move up and down inside tank 1. The stirring blades 22 rotate under the rotation of the central stirring shaft 21, thoroughly mixing the materials. Simultaneously, the central stirring shaft 21 randomly drives the wall-scraping stirring device 24 to rotate and move up and down inside tank 1. The movement of the wall-scraping stirring device 24 causes the trapezoidal scraper 243 to contact the inner wall of tank 1. As the stirring shaft rotates, it scrapes off the material on the tank wall. Utilizing the special texture on the scraper surface and the raised and recessed textures on the inner wall of the tank, it more effectively scrapes off and disperses the material.

[0037] During the mixing process, the temperature of the material inside the tank is controlled by the jacket 4. As the material is being mixed inside the tank, it flows towards the center under the action of the V-shaped bottom and the guide plate. The homogenizers 5 on both sides further homogenize the material to ensure uniform emulsification. After emulsification, the valve of the discharge port 11 is opened, and the material is discharged from the discharge port 11 under gravity, entering the subsequent processing or packaging stage.

[0038] After production is completed, cleaning fluid can be sprayed into the tank 1 through the spray device 3 on the top of the tank 1. As the cleaning fluid flows in the tank 1, the texture of the inner wall of the tank 1 and the guide plate are used to clean all parts of the tank more thoroughly.

Claims

1. A silicone-free repair conditioner emulsifier, comprising a tank (1), wherein the tank (1) is cylindrical, with a feed inlet (10) on one side of the top, a stirring device (2) is provided inside the tank (1), a spraying device (3) is fixedly connected to both sides of the top of the tank (1), a jacket (4) is symmetrically fixed in the middle of both sides of the tank (1), and a discharge port (11) is provided at the bottom of the tank (1), characterized in that, The bottom of the tank (1) is V-shaped, and several guide plates (1a) are evenly fixed to the V-shaped bottom of the tank (1). The guide plates (1a) are spirally distributed, and the surface of the guide plates (1a) is provided with wavy patterns.

2. The silicone-free repairing conditioner emulsifier according to claim 1, characterized in that, The stirring device (2) includes a central stirring shaft (21), a drive motor (22) is fixedly connected to the top end of the central stirring shaft (21), and a telescopic cylinder (23) is fixedly connected to the end of the drive motor (22) away from the central stirring shaft (21). The telescopic cylinder (23) extends and retracts along the vertical direction of the tank (1).

3. The silicone-free repairing conditioner emulsifier according to claim 2, characterized in that, The surface of the central stirring shaft (21) is fixed with several stirring blades (211), which are arranged in a spiral shape.

4. The silicone-free repairing conditioner emulsifier according to claim 2, characterized in that, A wall-scraping agitator (24) is sleeved on the side of the central stirring shaft (21) near the drive motor (22). The wall-scraping agitator (24) includes three connecting rods (241). The other end of the connecting rod (241) is close to the inner wall of the tank (1) and is fixedly connected to a vertical rod (242). The vertical rod (242) is perpendicular to the connecting rod (241). Several trapezoidal scrapers (243) are evenly fixed on the vertical rod (242). Several hemispherical protrusions (244) are evenly distributed on the surface of the trapezoidal scrapers (243).

5. The silicone-free repairing conditioner emulsifier according to claim 4, characterized in that, Each of the trapezoidal scrapers (243) is fixed with a blower (245) on the side away from the inner wall of the tank (1), and each of the blowers (245) blows air toward the bottom of the tank (1).

6. The silicone-free repairing conditioner emulsifier according to claim 1, characterized in that, The tank (1) has homogenizers (5) symmetrically fixed on both sides of its V-shaped bottom.

7. The silicone-free repairing conditioner emulsifier according to claim 1, characterized in that, A cooling and heating device (40) is fixed inside the jacket (4).

8. The silicone-free repairing conditioner emulsifier according to claim 1, characterized in that, Both the inlet (10) and outlet (11) are fixedly connected to valves (12).

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