Aluminum profile sprayed powder recovery device

By designing an aluminum profile powder recovery device, using dual recovery ports and dual recovery pipelines, combined with a centrifugal fan and a filter device, the problem of ineffective recovery of residual powder during the aluminum profile spraying process was solved, efficient recovery and recycling were achieved, and environmental pollution and resource waste were reduced.

CN223475355UActive Publication Date: 2025-10-28FOSHAN ZHANHONG TECH CO LTD
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Patent Information

Application Number
CN202422825563.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-10-28
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

During the spraying process of aluminum profiles, the residual powder cannot be effectively recovered, causing environmental pollution. Existing technology makes it difficult to efficiently recycle and utilize it.

Method used

A powder recovery device for aluminum profiles is designed, which adopts double recovery ports and double recovery pipelines, combined with centrifugal fans and filtering devices to achieve efficient recovery and reuse of residual powder.

Benefits of technology

The recovery efficiency and effect of residual powder are improved, environmental pollution is reduced, the recycling of powder is realized, and color mixing and waste of resources are avoided.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223475355U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of aluminum profile powder spraying, in particular to an aluminum profile powder spraying recovery device which comprises a powder spraying room, and a first material returning pipe is arranged in the powder spraying room. A first material pumping device and a powder supply center are arranged in the material supply room, a feeding port and a first discharging port are formed in the first material pumping device, the feeding port is connected to the discharging end of the first material returning pipe, the first discharging port is connected to the feeding end of the powder supply center, and a first recycling port and a second recycling port are formed in the powder supply center; the first recovery port is connected with a first recovery pipe, and the second recovery port is connected with a second recovery pipe; a second material pumping device and a recycling center are arranged in the recycling room, the feeding end of the second material pumping device is connected to the discharging end of the first recycling pipe and the discharging end of the second recycling pipe, and the discharging end of the second material pumping device is connected to the recycling center. Due to the arrangement, the double recovery ports and the double recovery pipes are arranged in the powder supply center, so that the recovery effect is better, and the recovery efficiency is higher.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum profile powder coating technology, and specifically to an aluminum profile powder coating recycling device. Background Technology

[0002] During the production of aluminum profiles, they need to be coated with powder, usually in a powder coating booth. When the powder is applied, some of it adheres to the aluminum profile workpiece, while the excess powder returns to the powder supply center and is then discharged directly into the environment through pipes. This causes serious pollution to the natural environment and is detrimental to ecological protection.

[0003] Therefore, it is necessary to improve existing technologies. Utility Model Content

[0004] To address the problems of existing technologies, this utility model provides an aluminum profile powder recycling device, which has a powder supply center with dual recycling ports and dual recycling pipes, resulting in better recycling effect and higher recycling efficiency.

[0005] To achieve the above objectives, the technical solution applied in this utility model is as follows:

[0006] A powder coating and recycling device for aluminum profiles includes a powder coating chamber with a first return pipe inside; a feeding chamber with a first extraction device and a powder supply center inside, the first extraction device having an inlet and a first outlet, the inlet being connected to the outlet end of the first return pipe and the outlet being connected to the inlet end of the powder supply center, the powder supply center having a first recycling port and a second recycling port, the first recycling port being connected to a first recycling pipe and the second recycling port being connected to a second recycling pipe; and a recycling chamber with a second extraction device and a recycling center inside, the inlet end of the second extraction device being connected to the outlet ends of the first and second recycling pipes respectively, and the outlet end of the second extraction device being connected to the recycling center.

[0007] According to the above scheme, the first recycling port is located at the lower part of the powder supply center, and the second recycling port is located at the upper part of the powder supply center.

[0008] According to the above scheme, there are two second recovery ports; the second recovery pipe includes a main pipe, a first auxiliary pipe and a second auxiliary pipe, the inlet ends of the first auxiliary pipe and the second auxiliary pipe are respectively connected to the two second recovery ports, the outlet ends of the first auxiliary pipe and the second auxiliary pipe are both connected to the inlet end of the main pipe, the outlet end of the main pipe is connected to the second extraction device, and a butterfly valve is provided between the inlet end and the outlet end of the main pipe.

[0009] According to the above scheme, the discharge end of the second auxiliary pipe is connected to the inlet end of the main pipe through a tee pipe, and the discharge end of the first auxiliary pipe is connected to the inlet end of the main pipe through an elbow connected to the tee pipe.

[0010] According to the above scheme, the first material extraction device is provided with a second discharge port, and the second material extraction device is provided with a second return pipe. The inlet end of the second return pipe is connected to the second discharge port and the first recovery pipe respectively.

[0011] According to the above scheme, the recycling room is equipped with a filtration device, which is located between the second material extraction device and the recycling center.

[0012] According to the above scheme, the feeding room is equipped with a conical recycling cylinder and a fixing frame. The conical recycling cylinder is fixed in the feeding room by the fixing frame. The feeding end of the conical recycling cylinder is connected to the first discharge port, and the discharge end of the conical recycling cylinder is connected to the powder feeding center.

[0013] According to the above plan, a pedestrian staircase is fixed next to the material supply room.

[0014] According to the above scheme, the powder spraying room is equipped with a V-shaped curtain and an exhaust box. The exhaust box is located at the bottom of the V-shaped curtain and is connected to the feed end of the return pipe.

[0015] According to the above scheme, the powder spraying room, the material supply room, and the recycling room are arranged side by side and spaced apart, with the material supply room located between the powder spraying room and the recycling room.

[0016] The beneficial effects of this utility model are:

[0017] This utility model is designed such that when residual material in the powder spraying chamber needs to be recycled, the residual material enters the first extraction device after passing through the first return pipe, then enters the powder supply center, and is then recycled to the recycling chamber through the first and second recycling pipes. After passing through the second extraction device, it is collected uniformly in the recycling center, forming a powder recycling pipeline for easy subsequent processing. The powder supply center is equipped with double recycling ports and double recycling pipes, which makes the recycling effect better and the recycling efficiency higher. Attached Figure Description

[0018] Figure 1 This is a front view of the overall structure of this utility model;

[0019] Figure 2 yes Figure 1 Sectional view of position AA;

[0020] Figure 3 yes Figure 2 Enlarged view of position B in the middle.

[0021] In the picture:

[0022] 1. Powder spraying room; 11. V-shaped curtain; 12. Exhaust box; 13. First return pipe; 2. Feeding room; 21. Conical recovery cylinder; 22. Fixing frame; 23. First extraction device; 231. Inlet; 232. First outlet; 233. Second outlet; 24. Pedestrian staircase; 25. Powder supply center; 251. First recovery port; 252. Second recovery port; 26. First recovery pipe; 27. Second recovery pipe; 271. Main pipe; 272. First auxiliary pipe; 273. Second auxiliary pipe; 274. T-joint; 275. Elbow; 276. Butterfly valve; 3. Recovery room; 31. Second return pipe; 32. Filter device; 33. Extraction device two; 34. Recovery center. Detailed Implementation

[0023] The technical solution of this utility model will be described below with reference to the accompanying drawings and embodiments.

[0024] like Figures 1 to 3 As shown, the aluminum profile powder coating and recycling device of this utility model includes a powder coating chamber 1, in which a first return pipe 13 is provided; a feeding chamber 2, in which a first extraction device 23 and a powder feeding center 25 are provided. The first extraction device 23 is provided with an inlet 231 and a first outlet 232. The inlet 231 is connected to the outlet end of the first return pipe 13, and the first outlet 232 is connected to the inlet end of the powder feeding center 25. The powder feeding center 25 is provided with a first recycling port 251 and a second recycling port 252. The first recycling port 251 is connected to a first recycling pipe 26, and the second recycling port 252 is connected to a second recycling pipe 27; and a recycling chamber 3, in which a second extraction device 33 and a recycling center 34 are provided. The inlet end of the second extraction device 33 is connected to the outlet ends of the first recycling pipe 26 and the second recycling pipe 27, respectively, and the outlet end of the second extraction device 33 is connected to the recycling center 34. With this setup, when the residual material in the powder spraying chamber 1 needs to be recycled, the residual material enters the first extraction device 23 after passing through the first return pipe 13, then enters the powder supply center 25, and is then recycled to the recycling chamber 3 through the first recycling pipe 26 and the second recycling pipe 27. After passing through the second extraction device 33, it is collected uniformly in the recycling center 34, forming a powder recycling pipeline, which facilitates subsequent processing. Among them, the powder supply center 25 is equipped with dual recycling ports and dual recycling pipes, which makes the recycling effect better and the recycling efficiency higher.

[0025] In practical applications, when spraying the same powder, the powder that returns to the powder supply center 25 can be fed back into the spray gun in the powder spraying chamber 1 through the supply pipe to perform cyclic spraying on the aluminum profile workpiece. This is existing technology, so it will not be described in detail. When it is necessary to change to another powder, the previous coating needs to be recycled to avoid color mixing.

[0026] Furthermore, the first recovery port 251 is located at the lower part of the powder supply center 25, and the second recovery port 252 is located at the upper part of the powder supply center 25. This arrangement ensures that, due to the pressure exerted when the second extraction device 33 feeds the remaining material into the recovery center 34, the powder at the bottom of the powder supply center 25 will be blown up and rebound. Therefore, by placing the first recovery port 251 at the lower part and the second recovery port 252 at the upper part of the powder supply center 25, effective recovery can be achieved from both the upper and lower parts of the powder supply center 25, resulting in better recovery performance.

[0027] Furthermore, there are two second recovery ports 252; the second recovery pipe 27 includes a main pipe 271, a first auxiliary pipe 272, and a second auxiliary pipe 273. The inlet ends of the first auxiliary pipe 272 and the second auxiliary pipe 273 are respectively connected to the two second recovery ports 252, and the outlet ends of the first auxiliary pipe 272 and the second auxiliary pipe 273 are both connected to the inlet end of the main pipe 271. The outlet end of the main pipe 271 is connected to the second extraction device 33, and a butterfly valve 276 is provided between the inlet end and the outlet end of the main pipe 271. This arrangement, with two second recovery ports 252, can improve the recovery effect and prevent powder from being blown up, rebounding, and overflowing.

[0028] In practical applications, the two second recovery ports 252 are set in parallel and at intervals, which can synchronously suck up the powder on the same plane above the powder supply center 25, thereby blocking the powder from being blown up and rebounding.

[0029] Furthermore, the discharge end of the second auxiliary pipe 273 is connected to the inlet end of the main pipe 271 via a tee pipe 274, and the discharge end of the first auxiliary pipe 272 is connected to the inlet end of the main pipe 271 via an elbow 275 connected to the tee pipe 274. This arrangement facilitates assembly via the tee pipe 274 and the elbow 275, and allows the discharge ends of the second auxiliary pipe 273 and the first auxiliary pipe 272 to converge via the tee pipe 274 before entering the main pipe 271.

[0030] In practical applications, the diameter of the main pipe 271 is larger than the diameters of the second auxiliary pipe 273 and the first auxiliary pipe 272.

[0031] Furthermore, the first extraction device 23 is also equipped with a second discharge port 233, and the second extraction device 33 is equipped with a second return pipe 31. The inlet end of the second return pipe 31 is connected to the second discharge port 233 and the first recovery pipe 26, respectively. With this configuration, in special circumstances, such as when the supply room 2 needs maintenance and cleaning, or when the remaining material cannot be recycled again, in order to recover without stopping the machine, the second discharge port 233 can be opened and the first discharge port 232 closed. This allows the powder from the powder spraying chamber 1 to enter the first extraction device 23 through the first return pipe 13 and then enter the second return pipe 31 to be recovered and collected in the second extraction device 33 for processing. The powder does not need to return to the powder supply center 25. In this way, the powder from the powder supply center 25 can be recovered after the remaining material in the powder spraying chamber 1 has been processed, avoiding material mixing.

[0032] In practical applications, the first material extraction device 23 and the second material extraction device 33 are centrifugal fans.

[0033] Furthermore, the recycling chamber 3 is equipped with a filter device 32, which is located between the second material extraction device 33 and the recycling center 34. This arrangement allows the powder to be filtered by the filter device 32 before being collected in the recycling center 34.

[0034] Furthermore, the feeding chamber 2 is equipped with a conical recycling cylinder 21 and a fixing frame 22. The conical recycling cylinder 21 is fixed inside the feeding chamber 2 by the fixing frame 22. The inlet end of the conical recycling cylinder 21 is connected to the first outlet 232, and the outlet end of the conical recycling cylinder 21 is connected to the powder feeding center 25. This configuration improves the material guiding effect by guiding the powder through the conical recycling cylinder 21 to the powder feeding center 25.

[0035] Furthermore, a pedestrian ladder 24 is fixed to the side of the material supply room 2. This arrangement facilitates the maintenance and cleaning of the material supply room 2.

[0036] Furthermore, the powder coating booth 1 is equipped with a V-shaped curtain 11 and an exhaust box 12. The exhaust box 12 is located at the bottom of the V-shaped curtain 11 and is connected to the inlet end of the return pipe 13. With this configuration, when the aluminum profile workpiece is placed between the V-shaped curtains 11 during powder coating, the excess powder will be guided through the V-shaped curtains 11 to the exhaust box 12 for collection and recycling, resulting in better performance.

[0037] Furthermore, the powder spraying chamber 1, the material supply chamber 2, and the recycling chamber 3 are arranged side by side and spaced apart, with the material supply chamber 2 located between the powder spraying chamber 1 and the recycling chamber 3. This arrangement, with the powder spraying chamber 1, the material supply chamber 2, and the recycling chamber 3 arranged side by side and spaced apart, and the material supply chamber 2 located between the powder spraying chamber 1 and the recycling chamber 3, makes it more convenient to install pipelines and makes reasonable use of the space occupied by the whole machine.

[0038] The embodiments of the present utility model have been described above with reference to the accompanying drawings. However, the present utility model is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of the present utility model without departing from the spirit and scope of the claims. All of these forms are within the scope of protection of the present utility model.

Claims

1. An aluminum profile powder recycling device, characterized in that, include: A powder spraying room (1) is provided with a first return pipe (13); The feeding room (2) is equipped with a first material extraction device (23) and a powder supply center (25). The first material extraction device (23) is equipped with an inlet (231) and a first outlet (232). The inlet (231) is connected to the outlet end of the first return pipe (13), and the first outlet (232) is connected to the inlet end of the powder supply center (25). The powder supply center (25) is equipped with a first recovery port (251) and a second recovery port (252). The first recovery port (251) is connected to a first recovery pipe (26), and the second recovery port (252) is connected to a second recovery pipe (27). The recycling room (3) is equipped with a second material extraction device (33) and a recycling center (34). The inlet end of the second material extraction device (33) is connected to the outlet end of the first recycling pipe (26) and the second recycling pipe (27), respectively. The outlet end of the second material extraction device (33) is connected to the recycling center (34).

2. The aluminum profile powder recycling device according to claim 1, characterized in that: The first recycling port (251) is located at the lower part of the powder supply center (25), and the second recycling port (252) is located at the upper part of the powder supply center (25).

3. The aluminum profile powder recycling device according to claim 2, characterized in that: There are two second recovery ports (252); the second recovery pipe (27) includes a main pipe (271), a first auxiliary pipe (272) and a second auxiliary pipe (273). The inlet ends of the first auxiliary pipe (272) and the second auxiliary pipe (273) are respectively connected to the two second recovery ports (252). The outlet ends of the first auxiliary pipe (272) and the second auxiliary pipe (273) are both connected to the inlet end of the main pipe (271). The outlet end of the main pipe (271) is connected to the second extraction device (33). A butterfly valve (276) is provided between the inlet end and the outlet end of the main pipe (271).

4. The aluminum profile powder recycling device according to claim 3, characterized in that: The discharge end of the second auxiliary pipe (273) is connected to the inlet end of the main pipe (271) through a tee pipe (274), and the discharge end of the first auxiliary pipe (272) is connected to the inlet end of the main pipe (271) through an elbow (275) connected to the tee pipe (274).

5. The aluminum profile powder recycling device according to claim 1, characterized in that: The first material extraction device (23) is provided with a second discharge port (233), and the second material extraction device (33) is provided with a second return pipe (31). The inlet end of the second return pipe (31) is connected to the second discharge port (233) and the first recovery pipe (26).

6. The aluminum profile powder recycling device according to claim 1, characterized in that: The recycling room (3) is equipped with a filter device (32), which is located between the second material extraction device (33) and the recycling center (34).

7. The aluminum profile powder recycling device according to claim 1, characterized in that: The feeding room (2) is equipped with a conical recycling cylinder (21) and a fixing frame (22). The conical recycling cylinder (21) is fixed in the feeding room (2) by the fixing frame (22). The feeding end of the conical recycling cylinder (21) is connected to the first discharge port (232), and the discharge end of the conical recycling cylinder (21) is connected to the powder supply center (25).

8. The aluminum profile powder recycling device according to claim 1, characterized in that: A pedestrian staircase (24) is fixed to the side of the material supply room (2).

9. The aluminum profile powder recycling device according to claim 1, characterized in that: The powder spraying chamber (1) is equipped with a V-shaped curtain (11) and an exhaust box (12). The exhaust box (12) is located at the bottom of the V-shaped curtain (11) and is connected to the feed end of the first return pipe (13).

10. The aluminum profile powder recycling device according to claim 1, characterized in that: The powder spraying room (1), the feeding room (2) and the recycling room (3) are arranged side by side and spaced apart, with the feeding room (2) located between the powder spraying room (1) and the recycling room (3).