Plum blossom cleaning machine

Abstract

The utility model relates to the technical field of cleaning equipment, in particular to a plum blossom cleaning machine which comprises a shell, a transfer mechanism, a feeding conveying belt, a medicament cleaning mechanism, a first clear water cleaning mechanism, a second clear water cleaning mechanism, a hot air drying mechanism used for drying workpieces and a discharging conveying belt. The feeding conveying belt, the agent cleaning mechanism, the first clear water cleaning mechanism, the second clear water cleaning mechanism, the hot air drying mechanism and the discharging conveying belt are sequentially arranged around the transferring mechanism, and the transferring mechanism is used for providing power for transferring of workpieces to be cleaned. Through the design of the transferring mechanism, the feeding conveying belt, the agent cleaning mechanism used for removing stains, the first clear water cleaning mechanism, the second clear water cleaning mechanism, the hot air drying mechanism and the discharging conveying belt, automatic grabbing, automatic cleaning, synchronous inclined water entering, automatic cleaning agent treatment and automatic product drying are combined, and the product treatment effect is greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of cleaning equipment technology, and in particular to a plum blossom cleaning machine. Background Technology

[0002] During the manufacturing process, disposable aluminum lunch boxes inevitably accumulate dust and oil on their surface, which, if not treated, will not meet food-grade requirements. Treatment methods generally fall into two categories: physical cleaning and chemical cleaning.

[0003] Oil stains are a very common type of contaminant on aluminum surfaces, and degreasing is an essential and crucial step in the aluminum surface processing. This is because aluminum inevitably becomes contaminated with oil during cutting and handling. In fact, there are many related products on the market, such as HT100 low-foaming degreasing powder, which offers highly effective degreasing and cleaning.

[0004] Physical cleaning methods primarily utilize organic solvents to dissolve substances such as oil, grease, and paint, removing dirt or other contaminants from the surface of parts to achieve a relatively clean surface. Organic solvents such as banana oil, turpentine, alcohol, gasoline, and kerosene are commonly used in physical cleaning. To avoid affecting the effectiveness of chemical cleaning, parts must be dried after organic solvent cleaning to prevent these solvents from mixing into the next process (alkaline cleaning solution cleaning), which would affect the alkaline solution's ability to remove oil stains. The advantage of using this method to remove oil stains from aluminum surfaces is that it is non-corrosive and will not cause damage to the aluminum or affect its surface appearance. However, it is not without its drawbacks; its cleaning effect is not very strong, and sometimes it needs to be supplemented with chemical or electrochemical methods.

[0005] Currently, aluminum surface cleaning equipment is not highly automated and is selective in its processing of products of different shapes. Utility Model Content

[0006] The technical problem to be solved by this utility model is: in order to overcome the problem that the existing aluminum surface cleaning equipment has a low degree of automation and selective processing of products of different shapes, a plum blossom cleaning machine is provided.

[0007] The technical solution adopted by this utility model to solve its technical problem is: a plum blossom cleaning machine, including a shell, a transfer mechanism, a feeding conveyor belt, a chemical cleaning mechanism for removing stains, a first clean water cleaning mechanism for cleaning workpieces, a second clean water cleaning mechanism for cleaning workpieces, a hot air drying mechanism for drying workpieces, and a discharge conveyor belt. The transfer mechanism is arranged inside the shell. The feeding conveyor belt, the chemical cleaning mechanism, the first clean water cleaning mechanism, the second clean water cleaning mechanism, the hot air drying mechanism, and the discharge conveyor belt are arranged around the transfer mechanism in sequence. The transfer mechanism is used to provide power for the transfer of the workpieces to be cleaned.

[0008] The transfer mechanism includes a lifting component, a rotating component, a gripping component, and a tilting component. The lifting component is fixedly connected to the housing and provides power for the workpiece to rise or fall. The lifting end of the lifting component is fixedly connected to the rotating component, which provides power for the circumferential rotation of the workpiece. The rotating end of the rotating component is drivenly connected to the gripping component. The tilting component provides power for the tilting of the workpiece, allowing it to tilt into the chemical cleaning mechanism, the first clean water cleaning mechanism, and the second clean water cleaning mechanism. The tilting component and the gripping component are one-to-one. The tilting component is arranged on the rotating end of the rotating component, and its power end is drivenly connected to the gripping component. Through the design of the transfer mechanism, the feeding conveyor belt, the chemical cleaning mechanism for removing stains, the first clean water cleaning mechanism for cleaning the workpiece, the second clean water cleaning mechanism for cleaning the workpiece, the hot air drying mechanism for drying the workpiece, and the discharge conveyor belt, the mechanism combines technologies such as automatic gripping, automatic cleaning, synchronous tilting into water, automatic treatment of cleaning agents, automatic drying of products, and automatic conveying, greatly improving the product processing effect.

[0009] The feeding conveyor belt, the chemical cleaning mechanism, the first clean water cleaning mechanism, the second clean water cleaning mechanism, the hot air drying mechanism, and the discharge conveyor belt are each equipped with a corresponding material gripping component. The six material gripping components are raised and lowered synchronously, driven by the same lifting component and rotating component, and operate at the same pace, resulting in high cleaning efficiency.

[0010] The lifting assembly further includes a motor, a lead screw, a nut seat, and a mounting plate. The motor and the housing are fixedly connected. The output shaft of the motor is driven by the lead screw. The lead screw and the nut seat are threadedly connected. The motor provides power for the rotation of the lead screw. The nut seat and the mounting plate are fixedly connected. The mounting plate and the rotating assembly are fixedly connected.

[0011] It further includes a rotating component as a rotary table.

[0012] The rotating assembly further includes a connecting shaft arranged on its rotating end, a first connecting seat arranged on the connecting shaft, and a gripping assembly including a slide rail, a power module matching the slide rail, a first gripper, and a second gripper matching the first gripper. The slide rail and the first connecting seat are rotatably connected, the power module and the slide rail are slidably connected, the first gripper and the power module are fixedly connected, and the second gripper and the end of the slide rail away from the first connecting seat are fixedly connected. The power module is used to provide power for the first gripper to move away from or closer to the second gripper.

[0013] The device further includes a second connecting seat arranged on the connecting shaft, and the tilting assembly includes a telescopic element, one end of which is rotatably connected to the second connecting seat, and the other end of which is rotatably connected to the slide rail.

[0014] The device further includes a chemical cleaning mechanism comprising a chemical cleaning tank, a first ultrasonic generator, and a first paper tape filter. The chemical cleaning tank is fixedly connected to the housing. The first ultrasonic generator is arranged on the chemical cleaning tank. The chemical cleaning tank is used to contain electrolyzed water. The first paper tape filter is connected to the chemical cleaning tank.

[0015] The device further includes a first clean water cleaning mechanism comprising a first clean water cleaning tank, a second ultrasonic generator, and a second paper tape filter. The first clean water cleaning tank is fixedly connected to the housing, the second ultrasonic generator is arranged on the first clean water cleaning tank, and the second paper tape filter is connected to the first clean water cleaning tank.

[0016] The device further includes a second clean water cleaning mechanism comprising a second clean water cleaning tank, a third ultrasonic generator, and a third paper tape filter. The second clean water cleaning tank is fixedly connected to the housing, the third ultrasonic generator is arranged on the second clean water cleaning tank, and the third paper tape filter is connected to the second clean water cleaning tank.

[0017] The device further includes a hot air drying mechanism comprising a drying chamber and a hot air blower, wherein the drying chamber and the housing are fixedly connected, and the air outlet of the hot air blower is connected to the drying chamber.

[0018] The beneficial effects of this utility model are as follows: The plum blossom cleaning machine provided by this utility model, through the design of a transfer mechanism, a feeding conveyor belt, a chemical cleaning mechanism for removing stains, a first clean water cleaning mechanism for cleaning workpieces, a second clean water cleaning mechanism for cleaning workpieces, a hot air drying mechanism for drying workpieces, and a discharge conveyor belt, combines technologies such as automatic gripping, automatic cleaning, inclined water entry, automatic treatment of cleaning agents, automatic product drying, and automatic conveying, which greatly improves the product processing effect.

[0019] In this application, the six material gripping components lift and lower synchronously, driven by the same lifting and rotating components, and operate at the same pace, enabling them to complete six processes simultaneously, resulting in high cleaning efficiency. Attached Figure Description

[0020] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0021] Figure 1 This is a top view of the structure of this utility model;

[0022] Figure 2 This utility model Figure 1 A schematic diagram of the cross-sectional structure at point AA.

[0023] In the diagram: 1. Housing; 2. Transfer mechanism; 21. Lifting assembly; 211. Motor; 212. Lead screw; 213. Nut seat; 214. Mounting plate; 22. Rotating assembly; 221. Rotary worktable; 222. Connecting shaft; 223. First connecting seat; 224. Second connecting seat; 23. Material gripping assembly; 231. Slide rail; 232. Power module; 233. First gripper; 234. Second gripper; 24. Tilting assembly; 241. Telescopic element; 3. Feed conveyor. 4. Chemical cleaning mechanism; 41. Chemical cleaning tank; 42. First ultrasonic generator; 43. First paper tape filter; 5. First clean water cleaning mechanism; 51. First clean water cleaning tank; 52. Second ultrasonic generator; 53. Second paper tape filter; 6. Second clean water cleaning mechanism; 61. Second clean water cleaning tank; 62. Third ultrasonic generator; 63. Third paper tape filter; 7. Hot air drying mechanism; 71. Drying box; 72. Hot air blower; 8. Discharge conveyor belt. Detailed Implementation

[0024] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.

[0025] like Figure 1 This is a schematic diagram of the structure of the present invention. A plum blossom cleaning machine includes a housing 1, a transfer mechanism 2, a feeding conveyor belt 3, a chemical cleaning mechanism 4 for removing stains, a first clean water cleaning mechanism 5 for cleaning workpieces, a second clean water cleaning mechanism 6 for cleaning workpieces, a hot air drying mechanism 7 for drying workpieces, and a discharge conveyor belt 8. The transfer mechanism 2 is arranged inside the housing 1. The feeding conveyor belt 3, the chemical cleaning mechanism 4, the first clean water cleaning mechanism 5, the second clean water cleaning mechanism 6, the hot air drying mechanism 7, and the discharge conveyor belt 8 are arranged sequentially around the transfer mechanism 2. The transfer mechanism 2 is used to provide power for the transfer of workpieces to be cleaned.

[0026] The transfer mechanism 2 includes a lifting assembly 21, a rotating assembly 22, a gripping assembly 23, and a tilting assembly 24. The lifting assembly 21 is fixedly connected to the housing 1. The lifting assembly 21 is used to provide power for the lifting or lowering of the workpiece. The lifting end of the lifting assembly 21 is fixedly connected to the rotating assembly 22. The rotating assembly 22 is used to provide power for the circumferential rotation of the workpiece. The rotating end of the rotating assembly 22 is drivenly connected to the gripping assembly 23. The tilting assembly 24 is used to provide power for the tilting of the workpiece, so that the workpiece can tilt into the chemical cleaning mechanism 4, the first clean water cleaning mechanism 5, and the second clean water cleaning mechanism 6, and introduce cleaning fluid or water at an inclined angle. This method may be used to ensure that the cleaning fluid can fully cover and clean hard-to-reach corners, gaps, or deposits. The tilting assembly 24 and the gripping assembly 23 correspond one-to-one. The tilting assembly 24 is arranged on the rotating end of the rotating assembly 22, and the power end of the tilting assembly 24 is drivenly connected to the gripping assembly 23.

[0027] Each of the feeding conveyor belt 3, the chemical cleaning mechanism 4, the first clean water cleaning mechanism 5, the second clean water cleaning mechanism 6, the hot air drying mechanism 7, and the discharge conveyor belt 8 is respectively equipped with a material gripping component 23. That is, there are six material gripping components 23 in this application, which correspond to the feeding conveyor belt 3, the chemical cleaning mechanism 4, the first clean water cleaning mechanism 5, the second clean water cleaning mechanism 6, the hot air drying mechanism 7, and the discharge conveyor belt 8. The six material gripping components 23 are raised and lowered synchronously, driven by the same lifting component 21 and rotating component 22, and operate at the same pace. The effect is that one machine completes six processes, and the time required to complete one cycle is t, which is 1 / 6 of the cycle time, saving time and increasing efficiency.

[0028] The transfer mechanism 2, the feeding conveyor belt 3, the chemical cleaning mechanism for removing stains 4, the first clean water cleaning mechanism for cleaning the workpiece 5, the second clean water cleaning mechanism for cleaning the workpiece 6, the hot air drying mechanism for drying the workpiece 7, and the discharge conveyor belt 8 are arranged in a hexagonal plum blossom pattern. The structure is compact and can realize synchronous lifting of the gripper. The entire process is a one-time gripping without transfer, which facilitates control of the processing cycle and improves processing efficiency.

[0029] like Figure 1 , Figure 2 As shown, the lifting assembly 21 includes a motor 211, a lead screw 212, a nut seat 213, and a mounting plate 214. The motor 211 is fixedly connected to the housing 1. The output shaft of the motor 211 is connected to the lead screw 212 via a transmission connection. The lead screw 212 is threadedly connected to the nut seat 213. The motor 211 provides power for the rotation of the lead screw 212. The nut seat 213 is fixedly connected to the mounting plate 214. The mounting plate 214 is fixedly connected to the rotating assembly 22. Through the cooperation of the nut seat 213 and the lead screw 212, the mounting plate 214 can move stably.

[0030] like Figure 1 , Figure 2 As shown, the rotating component 22 is a rotary worktable 221, which is a work platform that can rotate on a horizontal plane. The rotary worktable 221 is usually powered by an electric motor or a hydraulic drive system. The electric motor converts electrical energy into rotational kinetic energy through a transmission device (such as gears, belts, etc.), enabling the worktable to rotate. A connecting shaft 222 is arranged on the rotating end of the rotating component 22, and a first connecting seat 223 is arranged on the connecting shaft 222. The gripping component 23 includes a slide rail 231, a power module 232 that matches the slide rail 231, a first gripper 233, and a second gripper 234 that matches the first gripper 233. The slide rail 231 and the first connecting seat 223 are rotatably connected, the power module 232 and the slide rail 231 are slidably connected, and the first gripper 233 and the power module 232 are fixedly connected. The gripper 234 and the slide rail 231 are fixedly connected at the ends away from the first connecting seat 223. The power module 232 is used to provide power for the first gripper 233 to move away from or closer to the second gripper 234. The power module 232 includes a slider and a power component. The slider and the slide rail 231 are matched. The power component and the slide rail 231 (or the first connecting seat 223 or the connecting shaft 222) are fixedly connected. The power end of the power component is connected to the slider for transmission. The power component is used to provide power for the movement of the slider. The power component can be a cylinder, a hydraulic cylinder, a linear motor, or a matching structure of a motor roller, etc. The first gripper 233 and the slider are fixedly connected.

[0031] like Figure 1 As shown, a second connecting seat 224 is arranged on the connecting shaft 222. The tilting assembly 24 includes a telescopic element 241. One end of the telescopic element 241 is rotatably connected to the second connecting seat 224, and the other end is rotatably connected to the slide rail 231. The telescopic element 241 can be a power unit such as an electric actuator, a cylinder, or a hydraulic cylinder. This application does not make any specific limitations on this.

[0032] like Figure 1 , Figure 2 As shown, the cleaning mechanism 4 includes a cleaning tank 41, a first ultrasonic generator 42, and a first paper tape filter 43. The cleaning tank 41 is fixedly connected to the housing 1. The first ultrasonic generator 42 is arranged on the cleaning tank 41. The cleaning tank 41 is used to contain electrolyzed water. The cleaning agent uses hydroxyl radicals generated by electrolyzing water, which is clean and pollution-free. The first paper tape filter 43 is connected to the cleaning tank 41 and is used to filter the cleaning agent. The cleaning tank 41 is hexagonal in shape, and the first ultrasonic generator 42 is also hexagonal and fits into the cleaning tank 41.

[0033] like Figure 1 , Figure 2As shown, the first water cleaning mechanism 5 includes a first water cleaning tank 51, a second ultrasonic generator 52, and a second paper tape filter 53. The first water cleaning tank 51 is fixedly connected to the housing 1. The second ultrasonic generator 52 is arranged on the first water cleaning tank 51. The second paper tape filter 53 is connected to the first water cleaning tank 51. The first water cleaning tank 51 is hexagonal in shape, and the second ultrasonic generator 52 is also hexagonal and fits into the first water cleaning tank 51.

[0034] like Figure 1 , Figure 2 As shown, the second water cleaning mechanism 6 includes a second water cleaning tank 61, a third ultrasonic generator 62, and a third paper tape filter 63. The second water cleaning tank 61 is fixedly connected to the housing 1. The third ultrasonic generator 62 is arranged on the second water cleaning tank 61. The third paper tape filter 63 is connected to the second water cleaning tank 61. The second water cleaning tank 61 is hexagonal in shape, and the third ultrasonic generator 62 is also hexagonal and fits into the second water cleaning mechanism 6.

[0035] like Figure 1 , Figure 2 As shown, the hot air drying mechanism 7 includes a drying box 71 and a hot air blower 72. The drying box 71 is fixedly connected to the housing 1. The air outlet of the hot air blower 72 is connected to the drying box 71. The angle of the workpiece is adjusted inside the hot air drying mechanism 7 to facilitate the outflow of water entering the workpiece and provide a drying effect.

[0036] The first paper tape filter 43, the second paper tape filter 53, and the third paper tape filter 63 enable purification and production to proceed simultaneously and promptly. They can simultaneously and promptly handle contamination in the chemical cleaning tank 41, the first clean water cleaning tank 51, and the second clean water cleaning tank 61, maintaining the cleanliness of the chemicals and clean water, thereby ensuring product quality and extending the replacement cycle of chemicals and clean water.

[0037] Based on the above-mentioned ideal embodiment of the present invention, and in accordance with the above description, relevant personnel can make various changes and modifications without departing from the technical scope of the present invention. The technical scope of the present invention is not limited to the content of the specification, but must be determined according to the scope of the claims.

Claims

1. A plum blossom cleaning machine, characterized in that, The device includes a housing (1), a transfer mechanism (2), a feeding conveyor belt (3), a chemical cleaning mechanism (4) for removing stains, a first clean water cleaning mechanism (5) for cleaning workpieces, a second clean water cleaning mechanism (6) for cleaning workpieces, a hot air drying mechanism (7) for drying workpieces, and a discharge conveyor belt (8). The transfer mechanism (2) is arranged inside the housing (1). The feeding conveyor belt (3), the chemical cleaning mechanism (4), the first clean water cleaning mechanism (5), the second clean water cleaning mechanism (6), the hot air drying mechanism (7), and the discharge conveyor belt (8) are arranged around the transfer mechanism (2) in sequence. The transfer mechanism (2) is used to provide power for the transfer of workpieces to be cleaned. The transfer mechanism (2) includes a lifting assembly (21), a rotating assembly (22), a gripping assembly (23), and a tilting assembly (24). The lifting assembly (21) is fixedly connected to the housing (1). The lifting assembly (21) is used to provide power for the workpiece to rise or fall. The lifting end of the lifting assembly (21) is fixedly connected to the rotating assembly (22). The rotating assembly (22) is used to provide power for the circumferential rotation of the workpiece. The rotating end of the rotating assembly (22) is drivenly connected to the gripping assembly (23). The tilting assembly (24) is used to provide power for the tilting of the workpiece, so that the workpiece can tilt into the chemical cleaning mechanism (4), the first clean water cleaning mechanism (5), and the second clean water cleaning mechanism (6). The tilting assembly (24) and the gripping assembly (23) correspond one-to-one. The tilting assembly (24) is arranged on the rotating end of the rotating assembly (22). The power end of the tilting assembly (24) is drivenly connected to the gripping assembly (23). The feeding conveyor belt (3), the agent cleaning mechanism (4), the first clean water cleaning mechanism (5), the second clean water cleaning mechanism (6), the hot air drying mechanism (7), and the discharge conveyor belt (8) are each equipped with a material gripping component (23).

2. The plum blossom cleaning machine as described in claim 1, characterized in that: The lifting assembly (21) includes a motor (211), a lead screw (212), a nut seat (213), and a mounting plate (214). The motor (211) is fixedly connected to the housing (1). The output shaft of the motor (211) is drivenly connected to the lead screw (212). The lead screw (212) is threadedly connected to the nut seat (213). The motor (211) is used to provide power for the rotation of the lead screw (212). The nut seat (213) is fixedly connected to the mounting plate (214). The mounting plate (214) is fixedly connected to the rotating assembly (22).

3. The plum blossom cleaning machine as described in claim 1, characterized in that: The rotating component (22) is a rotary table (221).

4. The plum blossom cleaning machine as described in claim 1, characterized in that: The rotating assembly (22) has a connecting shaft (222) arranged on its rotating end, and a first connecting seat (223) arranged on the connecting shaft (222). The gripping assembly (23) includes a slide rail (231), a power module (232) matching the slide rail (231), a first gripper (233), and a second gripper (234) matching the first gripper (233). The slide rail (231) and the first connecting seat (223) are rotatably connected, the power module (232) and the slide rail (231) are slidably connected, the first gripper (233) and the power module (232) are fixedly connected, and the second gripper (234) and the end of the slide rail (231) away from the first connecting seat (223) are fixedly connected. The power module (232) is used to provide power for the first gripper (233) to move away from or closer to the second gripper (234).

5. A plum blossom cleaning machine as described in claim 4, characterized in that: A second connecting seat (224) is arranged on the connecting shaft (222). The tilting component (24) includes a telescopic element (241). One end of the telescopic element (241) is rotatably connected to the second connecting seat (224), and the other end is rotatably connected to the slide rail (231).

6. The plum blossom cleaning machine as described in claim 1, characterized in that: The cleaning mechanism (4) includes a cleaning tank (41), a first ultrasonic generator (42), and a first paper tape filter (43). The cleaning tank (41) is fixedly connected to the housing (1). The first ultrasonic generator (42) is arranged on the cleaning tank (41). The cleaning tank (41) is used to hold electrolyzed water. The first paper tape filter (43) is connected to the cleaning tank (41).

7. A plum blossom cleaning machine as described in claim 1, characterized in that: The first water cleaning mechanism (5) includes a first water cleaning tank (51), a second ultrasonic generator (52) and a second paper tape filter (53). The first water cleaning tank (51) is fixedly connected to the housing (1). The second ultrasonic generator (52) is arranged on the first water cleaning tank (51). The second paper tape filter (53) is connected to the first water cleaning tank (51).

8. A plum blossom cleaning machine as described in claim 1, characterized in that: The second clean water cleaning mechanism (6) includes a second clean water cleaning tank (61), a third ultrasonic generator (62) and a third paper tape filter (63). The second clean water cleaning tank (61) and the housing (1) are fixedly connected. The third ultrasonic generator (62) is arranged on the second clean water cleaning tank (61). The third paper tape filter (63) is connected to the second clean water cleaning tank (61).

9. A plum blossom cleaning machine as described in claim 1, characterized in that: The hot air drying mechanism (7) includes a drying box (71) and a hot air blower (72). The drying box (71) and the housing (1) are fixedly connected. The air outlet of the hot air blower (72) is connected to the drying box (71).

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