Waste collecting device for aluminum block pressing
By designing an aluminum block pressing waste collection device, and utilizing sweeping rollers and a pushing device to achieve automated waste cleaning, the problem of low efficiency in traditional manual cleaning is solved, thereby improving production efficiency and environmental cleanliness.
Patent Information
- Application Number
- CN202422601455.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-10-28
AI Technical Summary
In the traditional aluminum block pressing process, waste collection relies on manual cleaning, which is labor-intensive, inefficient, and makes it difficult to clean up small waste materials, affecting the working environment and production efficiency.
Design a waste collection device for aluminum block pressing, including a hydraulic press, a guide device, a cleaning roller and a collection tray. The cleaning roller moves on the guide device, and the motor drives the support shaft to rotate the gear, realizing automated waste cleaning. A pushing device is used to prevent the cleaning roller from interfering with the transportation of aluminum blocks.
Automated waste collection has been achieved, reducing the labor intensity of workers, improving waste collection efficiency, and ensuring smooth production processes.
Smart Images

Figure CN223476150U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum block pressing, and specifically to a waste collection device for aluminum block pressing. Background Technology
[0002] Before the aluminum block pressing process, the aluminum block is heated to a high temperature, resulting in a large oxide layer on its surface. After heating, it is pressed by a hydraulic system. Due to the plastic deformation of the material and the cutting operation, a large amount of waste and debris is generated. If this waste is not cleaned up in time, it will not only pollute the working environment but may also interfere with subsequent processing, affecting product quality and production efficiency. Traditional waste collection methods often rely on manual sweeping, which is not only labor-intensive but also inefficient, and it is easy to miss small pieces of waste, making it difficult to keep the working environment clean.
[0003] To address the aforementioned problems, a waste collection device for pressed aluminum blocks is proposed. Utility Model Content
[0004] This utility model addresses the problems mentioned above by designing a waste collection device for aluminum block pressing. This device not only greatly reduces the labor intensity of operators but also significantly improves the efficiency of waste collection, making the production process smoother.
[0005] To achieve the above objectives, this utility model provides a waste collection device for aluminum block pressing, comprising: a hydraulic press, a guide device, a cleaning roller, and a collection tray. There are two guide devices. The hydraulic press is placed on the ground, and the two guide devices are fixedly connected to the support legs of the hydraulic press and are parallel to each other. The two ends of the cleaning roller are slidably connected to the guide devices. The aluminum block is placed on the base of the hydraulic press, the collection tray is installed on the side of the base, and the cleaning roller is located above the base.
[0006] In this way, the cleaning roller moves on the guide device to clean the waste residue on the base and sweep the waste residue into the collection tray. A waste bin can be connected below the collection tray, thus realizing the collection of oxide material on the surface of the aluminum block.
[0007] Furthermore, the guiding device includes: a guide box, a rack, and a clearance groove. The two ends of the guide box are fixedly connected to the support legs. A through clearance groove is provided on the side of the guide box. The rack is fixedly connected to the bottom surface inside the guide box. The two ends of the sweeping roller are mounted on the clearance groove, and the sweeping roller is connected to the rack.
[0008] Furthermore, the sweeping roller includes a support shaft and a gear. The sweeping roller has a hollow structure. The sweeping roller is sleeved on the outside of the support shaft. The support shaft is mounted on the clearance groove. The gear is fixedly connected to the end of the support shaft and is connected to the rack.
[0009] In this way, the guide box provides guidance for the movement of the sweeping roller, the clearance groove is used to support the sweeping roller, and a motor is installed inside the sweeping roller. The motor drives the support shaft to drive the gear to rotate, so that the sweeping roller can move in the guide box.
[0010] Furthermore, it also includes a pushing device, which is installed at the end of the guide device.
[0011] Furthermore, the pushing device includes: a top block, a cylinder, and a limiting part. The cylinder is placed on the base, the top end of the cylinder passes through the bottom of the guide device and the end is fixedly connected to the top block. The top block has a concave surface, and the cleaning roller is placed on the top block. The limiting part is fixedly connected to the guide device and communicates with the guide device.
[0012] In the above manner, when the aluminum block is pressed, it needs to be discharged. To prevent the cleaning roller from interfering with the movement of the aluminum block, the top block is driven by a cylinder to lift the cleaning roller.
[0013] Furthermore, it also includes a first limiting plate and a second limiting plate. The first limiting plate, the gear, and the second limiting plate are fixedly connected to the end of the support shaft from the outside to the inside. The first limiting plate and the second limiting plate are respectively placed on both sides of the guide box.
[0014] In summary, this utility model has the following advantages and beneficial technical effects:
[0015] 1. The present invention provides a waste collection device for aluminum block pressing, which can automatically clean and collect the oxide layer waste on the base, reducing the workload of workers and improving the degree of automation in manufacturing.
[0016] 2. The waste collection device for aluminum block pressing of this utility model can lift the cleaning roller through the top pushing device to prevent it from affecting the transportation of aluminum blocks after pressing. Attached Figure Description
[0017] The above and / or additional aspects and advantages of this utility model will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
[0018] Figure 1 This is a schematic diagram of the structure of a waste collection device for aluminum block pressing according to this utility model;
[0019] Figure 2 This is a front view of a waste collection device for pressed aluminum blocks according to this utility model;
[0020] Figure 3 This is a front view of the internal structure of the guide box of a waste collection device for pressed aluminum blocks according to this utility model;
[0021] Figure 4 This is a side view of the internal structure of the guide box of a waste collection device for pressed aluminum blocks according to this utility model.
[0022] Figure 5 This is a schematic diagram of the transmission of the pushing device of a waste collection device for aluminum block pressing according to this utility model;
[0023] Figure 6 This is a schematic diagram showing the position of the collection tray of a waste collection device for aluminum block pressing according to this utility model.
[0024] The reference numerals in the attached figures are:
[0025] 1-Hydraulic press; 11-Base; 12-Outriggers;
[0026] 2-Guiding device; 21-Guiding box; 22-Rack; 23-Allowing groove;
[0027] 3-Sweeping roller; 31-Support shaft; 32-First limiting plate; 33-Second limiting plate; 34-Gear;
[0028] 4-Collection tray; 5-Pushing device; 51-Top block; 52-Cylinder; 53-Limiting part. Detailed Implementation
[0029] The following is in conjunction with the appendix Figures 1-6 The present invention will be further described in detail below. Examples of embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar components or components having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, and should not be construed as limiting the present invention.
[0030] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection or a detachable connection; a mechanical connection or an electrical connection; a direct connection or an indirect connection through an intermediate medium; or the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0031] In the description of this embodiment, the terms "upper," "lower," "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used solely for ease of description and simplification of operation, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are merely used for descriptive distinction and have no special meaning. All parts and equipment use conventional models found in the prior art, and the circuit connections employ conventional connection methods found in the prior art, which will not be detailed here. Content not described in detail in this specification belongs to prior art known to those skilled in the art.
[0032] like Figure 1 , Figure 2 and Figure 6 As shown, the system includes: a hydraulic press 1, a guide device 2, a cleaning roller 3, and a collection tray 4. There are two guide devices 2. The hydraulic press 1 is placed on the ground, and the two guide devices 2 are fixedly connected to the support legs 12 of the hydraulic press 1 by welding, and the two guide devices 2 are parallel to each other. The two ends of the cleaning roller 3 are slidably connected to the guide devices 2. The aluminum block is placed on the base 11 of the hydraulic press 1. The collection tray is installed on the side of the base 11 by bolts 4, and the cleaning roller 3 is located above the base 11. The cleaning roller 3 moves on the guide devices 2 to clean the waste residue on the base 11, sweeping the waste residue into the collection tray 4. A waste bin can be connected below the collection tray 4, thus realizing the collection of oxide material from the surface of the aluminum block.
[0033] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the guiding device 2 includes a guide box 21, a rack 22, and a clearance groove 23. The two ends of the guide box 21 are fixedly connected to the support leg 12 by welding. A through clearance groove 23 is provided on the side of the guide box 21. The rack 22 is fixedly connected to the bottom surface inside the guide box 21 by bolts. The two ends of the cleaning roller 3 are mounted on the clearance groove 23, and the cleaning roller 3 is connected to the rack 22.
[0034] like Figure 1 and Figure 4 As shown, the sweeping roller 3 includes a support shaft 31 and a gear 34. The sweeping roller 3 has a hollow structure and is sleeved on the outside of the support shaft 31. The support shaft 31 is mounted on the clearance groove 23. The gear 34 is fixedly connected to the end of the support shaft 31 by a key connection. The gear 34 is connected to the rack 22. A motor is installed inside the sweeping roller 3 to drive the support shaft 31 to rotate.
[0035] like Figure 5 As shown, it also includes a jacking device 5, which is installed at the end of the guide device 2.
[0036] like Figure 1 and Figure 5 As shown, the pushing device 5 includes a top block 51, a cylinder 52, and a limiting part 53. The cylinder 52 is bolted to the base 11. The top of the cylinder 52 passes through the bottom of the guide device 2 and the end is bolted to the top block 51. The top block 51 has a concave surface, and the support shaft 31 of the cleaning roller 3 is placed on the top block 51. The limiting part 53 is fixedly connected to the guide box 21 of the guide device 2 by welding and communicates with the guide device 2. The limiting part 53 is located at the connection between the guide box 21 and the support leg 12.
[0037] It also includes a first limiting plate 32 and a second limiting plate 33. The end of the support shaft 31 is fixedly connected to the first limiting plate 32, the gear 34 and the second limiting plate 33 in sequence from the outside to the inside by a key connection. The first limiting plate 32 and the second limiting plate 33 are respectively placed on both sides of the guide box 21. The first limiting plate 32 is located on the outside of the guide box 21 and the second limiting plate 33 is located on the inside of the guide box 21. It is used to prevent the cleaning roller 3 from moving off course when the cleaning roller 3 moves.
[0038] The above are all preferred embodiments of this utility model, and are not intended to limit the scope of protection of this utility model. Therefore, all equivalent changes made to the structure, shape and principle of this utility model should be covered within the scope of protection of this utility model.
Claims
1. A waste collection device for pressed aluminum blocks, characterized in that, include: The hydraulic press (1), guide device (2), cleaning roller (3) and collection tray (4) are provided. There are two guide devices (2). The hydraulic press (1) is placed on the ground. The two guide devices (2) are fixedly connected to the support legs (12) of the hydraulic press (1) and are parallel to each other. The two ends of the cleaning roller (3) are slidably connected to the guide devices (2). The aluminum block is placed on the base (11) of the hydraulic press (1). The collection tray (4) is installed on the side of the base (11). The cleaning roller (3) is located above the base (11).
2. The waste collection device for pressed aluminum blocks according to claim 1, characterized in that, The guiding device (2) includes: a guide box (21), a rack (22) and a clearance groove (23). The two ends of the guide box (21) are fixedly connected to the support leg (12). A through clearance groove (23) is provided on the side of the guide box (21). The rack (22) is fixedly connected to the bottom surface inside the guide box (21). The two ends of the cleaning roller (3) are mounted on the clearance groove (23), and the cleaning roller (3) is connected to the rack (22).
3. The waste collection device for pressed aluminum blocks according to claim 2, characterized in that, The cleaning roller (3) includes a support shaft (31) and a gear (34). The cleaning roller (3) has a hollow structure. The cleaning roller (3) is sleeved on the outside of the support shaft (31). The support shaft (31) is mounted on the clearance groove (23). The gear (34) is fixedly connected to the end of the support shaft (31). The gear (34) is connected to the rack (22).
4. The waste collection device for pressed aluminum blocks according to claim 1, characterized in that, It also includes a jacking device (5), which is installed at the end of the guide device (2).
5. The waste collection device for pressed aluminum blocks according to claim 4, characterized in that, The pushing device (5) includes: a top block (51), a cylinder (52) and a limiting part (53). The cylinder (52) is placed on the base (11). The top end of the cylinder (52) passes through the bottom of the guide device (2) and the end is fixedly connected to the top block (51). The top block (51) has a concave surface, and the cleaning roller (3) is placed on the top block (51). The limiting part (53) is fixedly connected to the guide device (2) and communicates with the guide device (2).
6. The waste collection device for pressed aluminum blocks according to claim 3, characterized in that, It also includes a first limiting plate (32) and a second limiting plate (33). The first limiting plate (32), the gear (34) and the second limiting plate (33) are fixedly connected to the end of the support shaft (31) from the outside to the inside. The first limiting plate (32) and the second limiting plate (33) are respectively placed on both sides of the guide box (21).