Low-position stacking pearl wool coating machine for building block forming

By designing a low-level stacking pearl cotton coating machine for block forming, and utilizing components such as cylinders, servo motors, and suction cups to achieve automated pearl cotton coating, the machine solves the problems of low aesthetics and stacking efficiency of cement bricks, and reduces the brick damage rate and labor intensity.

CN223478315UActive Publication Date: 2025-10-28SHANDONG QUNXING INTELLIGENT EQUIPMENT CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422632822.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-30
Publication Date
2025-10-28
Estimated Expiration
2034-10-30

AI Technical Summary

Technical Problem

In modern brick manufacturing, there are problems with the aesthetics and stacking efficiency of cement bricks. Manual coating is inconvenient and labor-intensive, resulting in a high rate of brick damage.

Method used

A low-level stacking pearl cotton coating machine for block forming was designed, comprising a base, a cutting mechanism, a pressing mechanism, and a drawer. Through the coordinated work of components such as cylinders, servo motors, and suction cups, automated pearl cotton coating is achieved.

Benefits of technology

It improved the efficiency of pearl cotton coating, reduced brick damage, lowered labor intensity, and increased automation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223478315U_ABST
    Figure CN223478315U_ABST
Patent Text Reader

Abstract

The utility model discloses a low-position stacking pearl wool coating machine for building block forming, which comprises a base, a cutting mechanism, a pressing mechanism and a pulling plate, and is characterized in that a supporting seat is fixedly connected onto the base, a first shaft roller is rotatably connected onto the supporting seat, a mounting plate is fixedly connected onto the base, and the pressing mechanism is connected onto the mounting plate; a cutting mechanism is fixedly connected to the mounting plate; the stand column is fixedly connected with a support, the support is rotatably connected with two chain wheels, a chain is connected between the two chain wheels, the chain is fixedly connected with a pulling plate, and the bottom of the pulling plate is fixedly connected with a strip-shaped suction cup; the pearl wool coating stacking machine has the advantages that through linkage matching among the tensioning mechanism, the cutting mechanism and the pressing mechanism, the pearl wool coating stacking efficiency is improved, stacking can be completed without manual work, operation is convenient and fast, the automation degree is high, and damage to bricks in the brick stacking process is reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of coating machine technology, specifically to a low-level stacking pearl cotton coating machine for block forming. Background Technology

[0002] In modern brick manufacturing, labor costs are constantly rising, and labor shortages have been a persistent problem for brick companies. These companies face drawbacks such as high investment costs, low production efficiency, and high labor intensity for workers. Currently, automatic brick stacking machines can effectively spread and stack cement bricks, significantly reducing manual labor intensity and greatly improving stacking efficiency. However, as people's living standards improve, the aesthetics of cement bricks are becoming increasingly important. During actual stacking and handling, bricks are often damaged due to equipment issues or damage between bricks, failing to meet later usage requirements. Therefore, sometimes a layer of pearl cotton is placed between each layer of bricks to protect them. This operation is still done manually, which is inconvenient, consumes a lot of manual labor, and has low efficiency, requiring further improvement. Utility Model Content

[0003] In view of the deficiencies in the existing technology, this utility model provides a low-level stacking pearl cotton coating machine for block forming to solve the existing problems.

[0004] This utility model is achieved through the following technical solution: a low-level stacking pearl cotton coating machine for forming blocks, comprising a base, a cutting mechanism, a pressing mechanism, and a drawer plate, characterized in that: a support seat is fixedly connected to the base, a first shaft roller is rotatably connected to the support seat, an mounting plate is fixedly connected to the base, a pressing mechanism is connected to the mounting plate, and a cutting mechanism is fixedly connected to the mounting plate; a column is fixedly connected to the base, a bracket is fixedly connected to the column, two sprockets are rotatably connected to the bracket, a chain is connected between the two sprockets, a drawer plate is fixedly connected to the chain, and a long suction cup is fixedly connected to the bottom of the drawer plate.

[0005] Preferably, a cylinder is fixedly connected to the base, one end of the piston rod of the cylinder is fixedly connected to a support plate, and a fan is fixedly connected to the support plate; the support plate is located on one side of the cutting mechanism and below the chain.

[0006] Preferably, a plurality of second shaft rollers are rotatably connected to the mounting plate, and the plurality of second shaft rollers are installed in a staggered manner, with the second shaft rollers located between the pressing mechanism and the first shaft roller.

[0007] Preferably, the pressing mechanism includes a tension spring, a swing arm, a rubber roller, and a third shaft roller. The swing arm is rotatably connected to the mounting plate, and the third shaft roller is rotatably connected to the swing arm. One end of the tension spring is fixedly connected to the swing arm, and the other end of the tension spring is fixedly connected to the mounting plate. The rubber roller is rotatably connected to the mounting plate.

[0008] Preferably, a servo motor is fixedly connected to the mounting plate, the output end of the servo motor is connected to a rubber roller via a belt, and a leveling roller is rotatably connected to the mounting plate.

[0009] Preferably, a pneumatic clamping mechanism is fixedly connected to the base, and the pneumatic clamping mechanism is located between the cutting mechanism and the support plate; a motor is fixedly connected to the bracket, and the motor shaft is fixedly connected to a sprocket.

[0010] The beneficial effects of this utility model are reflected in the following: through the linkage and cooperation between the tensioning mechanism, the cutting mechanism and the pressing mechanism, the efficiency of stacking pearl cotton covering is improved, which can be completed without manual labor, is convenient to operate, has a high degree of automation, and reduces the damage to bricks during the stacking process. Attached Figure Description

[0011] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0012] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0013] Figure 2 For this utility model Figure 1 Enlarged view of the structure at point A in the middle;

[0014] Figure 3 This is a top view of the structure of this utility model.

[0015] In the attached diagram, 1. Motor, 2. Sprocket, 3. Chain, 4. Long suction cup, 5. Pull plate, 6. Cutting mechanism, 7. Leveling roller, 8. Support, 9. First shaft roller, 10. Cylinder, 11. Support plate, 12. Base, 13. Column, 14. Second shaft roller, 15. Mounting plate, 16. Tension spring, 17. Swing arm, 18. Third shaft roller, 19. Rubber roller, 20. Servo motor, 21. Belt, 22. Pressing mechanism, 23. Support base, 24. Fan, 25. Pneumatic clamping mechanism. Detailed Implementation

[0016] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.

[0017] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component.

[0018] For ease of explanation, spatial relative terms such as “up,” “down,” “left,” and “right” may be used herein to describe the relationship of one element or feature shown in the figure relative to another element or feature. It should be understood that, in addition to the orientation shown in the figure, spatial terms are intended to include different orientations of the device in use or operation. For example, if the device in the figure is inverted, an element described as being “down” of other elements or features would be positioned “up” of those other elements or features. Therefore, the exemplary term “down” can encompass both up and down orientations.

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0020] To make the above-mentioned objectives, features, and advantages of this utility model more apparent and understandable, the specific implementation of this utility model will be described in detail below with reference to specific embodiments: such as Figure 1-Figure 3 The present invention is achieved through the following technical solution: a low-level stacking pearl cotton coating machine for forming blocks, comprising a base 12, a cutting mechanism 6, a pressing mechanism 22, and a drawer plate 5, characterized in that: a support seat 23 is fixedly connected to the base 12, a first shaft roller 9 is rotatably connected to the support seat 23, an mounting plate 15 is fixedly connected to the base 12, the pressing mechanism 22 is connected to the mounting plate 15, and the cutting mechanism 6 is fixedly connected to the mounting plate 15; a column 13 is fixedly connected to the base 12, a bracket 8 is fixedly connected to the column 13, two sprockets 2 are rotatably connected to the bracket 8, a chain 3 is connected between the two sprockets 2, a drawer plate 5 is fixedly connected to the chain 3, and a long suction cup 4 is fixedly connected to the bottom of the drawer plate 5.

[0021] A cylinder 10 is fixedly connected to the base 12. One end of the piston rod of the cylinder 10 is fixedly connected to the support plate 11. A fan 24 is fixedly connected to the support plate 11. The support plate 11 is located on one side of the cutting mechanism 6 and below the chain 3.

[0022] Several second shaft rollers 14 are rotatably connected to the mounting plate 15. The second shaft rollers 14 are staggered vertically and are located between the pressing mechanism 22 and the first shaft roller 9.

[0023] The pressing mechanism 22 includes a tension spring 16, a swing arm 17, a rubber roller 19, and a third shaft roller 18. The swing arm 17 is rotatably connected to the mounting plate 15, and the third shaft roller 18 is rotatably connected to the swing arm 17. One end of the tension spring 16 is fixedly connected to the swing arm 17, and the other end of the tension spring 16 is fixedly connected to the mounting plate 15. The rubber roller 19 is rotatably connected to the mounting plate 15.

[0024] A servo motor 20 is fixedly connected to the mounting plate 15. The output end of the servo motor 20 is connected to the rubber roller 19 via a belt 21. A leveling roller 7 is rotatably connected to the mounting plate 15.

[0025] A pneumatic clamping mechanism 25 is fixedly connected to the base 12, and the pneumatic clamping mechanism 25 is located between the cutting mechanism 6 and the support plate 11; a motor 1 is fixedly connected to the bracket 8, and the rotating shaft of the motor 1 is fixedly connected to the sprocket 2.

[0026] The working principle of this utility model is as follows: A roll of pearl cotton is passed through a shaft and onto a first roller 9. After being tightened by multiple S-shaped second rollers 14, it is then leveled by a leveling roller 7 and fed between a rubber roller 19 driven by a servo motor 20 and a third roller 18. A tension spring 16 tightens a swing arm 17, which in turn drives the third roller 18 to clamp the pearl cotton. The servo motor 20 drives the rubber roller 19 to a set length, laying it on a tray 11. A downward-facing fan 24 is turned on to hold the pearl cotton in place, preventing it from being blown away by the wind. The pneumatic clamping mechanism 25 clamps the pearl cotton, the cutting mechanism 6 cuts the pearl cotton, the cylinder 10 raises the pallet 11, and the pearl cotton is attached to the bottom of the pallet 5 of the stacker. The long suction cup 4 sucks up the pearl cotton, the fan 24 on the pallet 11 stops rotating, then the cylinder 10 drives the pallet 11 to descend, the starting motor 1 drives the sprocket 2 to rotate, the chain 3 moves accordingly, the pallet 5 moves the pearl cotton to the block stacking position, the air source of the long suction cup 4 is cut off, the pearl cotton falls and covers the upper surface of the block.

[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model, and they should all be covered within the scope of the claims and specification of this utility model.

Claims

1. A low-level stacking pearl cotton coating machine for block forming, comprising a base (12), a cutting mechanism (6), a pressing mechanism (22), and a drawer plate (5), characterized in that: The base (12) is fixedly connected to the support seat (23), the support seat (23) is rotatably connected to the first shaft roller (9), the base (12) is fixedly connected to the mounting plate (15), the mounting plate (15) is connected to the pressing mechanism (22), the mounting plate (15) is fixedly connected to the cutting mechanism (6); the base (12) is fixedly connected to the column (13), the column (13) is fixedly connected to the bracket (8), the bracket (8) is rotatably connected to the two sprockets (2), the two sprockets (2) are connected to the chain (3), the chain (3) is fixedly connected to the draw plate (5), and the bottom of the draw plate (5) is fixedly connected to the long strip suction cup (4).

2. The low-level stacking pearl cotton coating machine for block forming according to claim 1, characterized in that: A cylinder (10) is fixedly connected to the base (12), and a support plate (11) is fixedly connected to one end of the piston rod of the cylinder (10). A fan (24) is fixedly connected to the support plate (11). The support plate (11) is located on one side of the cutting mechanism (6) and below the chain (3).

3. The low-level stacking pearl cotton coating machine for block forming according to claim 1, characterized in that: A number of second rollers (14) are rotatably connected to the mounting plate (15). The second rollers (14) are staggered and installed vertically. The second rollers (14) are located between the pressing mechanism (22) and the first roller (9).

4. The low-level stacking pearl cotton coating machine for block forming according to claim 1, characterized in that: The pressing mechanism (22) includes a tension spring (16), a swing arm (17), a rubber roller (19), and a third shaft roller (18). The swing arm (17) is rotatably connected to the mounting plate (15), and the third shaft roller (18) is rotatably connected to the swing arm (17). One end of the tension spring (16) is fixedly connected to the swing arm (17), and the other end of the tension spring (16) is fixedly connected to the mounting plate (15). The rubber roller (19) is rotatably connected to the mounting plate (15).

5. A low-level stacking pearl cotton coating machine for block forming according to claim 4, characterized in that: A servo motor (20) is fixedly connected to the mounting plate (15). The output end of the servo motor (20) is connected to the rubber roller (19) via a belt (21). A leveling roller (7) is rotatably connected to the mounting plate (15).

6. The low-level stacking pearl cotton coating machine for block forming according to claim 1, characterized in that: A pneumatic clamping mechanism (25) is fixedly connected to the base (12), and the pneumatic clamping mechanism (25) is located between the cutting mechanism (6) and the tray (11); a motor (1) is fixedly connected to the bracket (8), and the shaft of the motor (1) is fixedly connected to the sprocket (2).