Galvanizing liquid oxidation device for steel cable

Abstract

The utility model discloses an oxidation device for steel cable galvanizing liquid, which relates to the technical field of galvanizing liquid oxidation treatment and comprises an oxidation box, a communicating pipe is fixedly communicated with the outer wall of one side of the oxidation box, an electromagnetic valve is fixedly communicated with the top end of the communicating pipe, and a limiting groove is formed in one side of the inner wall of the oxidation box. According to the device, galvanizing liquid is injected into the oxidation box, the electromagnetic valve is used for being communicated with an external oxidizing agent storage tank, an oxidizing agent is added into the galvanizing liquid through the communicating pipe, meanwhile, the motor is started to drive the transmission shaft to rotate, and therefore the galvanizing liquid can be completely oxidized; the stirring blades are driven to synchronously rotate to stir the oxidizing agent and the zinc plating solution, so that the zinc plating solution and the oxidizing agent are fully and uniformly mixed, the oxidation reaction is uniformly carried out in the whole reaction tank, the oxidation efficiency of the zinc plating solution is improved, and the oxidized zinc plating solution is filtered and precipitates and impurities in the zinc plating solution are removed by matching with the arrangement of a pull plate and a filter plate.

Description

Technical Field

[0001] This utility model relates to the field of zinc plating solution oxidation treatment technology, and in particular to an oxidation device for zinc plating solution of steel cables. Background Technology

[0002] In modern industry, steel cables, as an important load-bearing and transmission component, are widely used in numerous industries such as construction, bridges, power transmission, and shipping. Their performance directly affects the safety, reliability, and durability of related projects and facilities. Galvanizing is one of the key processes in steel cable corrosion protection. By forming a dense zinc coating on the surface of the steel cable, corrosion can be effectively prevented, extending its service life. During the galvanizing process, proper oxidation of the zinc plating solution is crucial to ensure that zinc is deposited on the steel cable surface in a suitable state. Appropriate oxidation contributes to the formation of a high-quality zinc coating.

[0003] Currently, in existing steel cable galvanizing solution oxidation devices, when adding oxidant to the galvanizing solution, the oxidant is difficult to mix fully with the galvanizing solution, resulting in low oxidation reaction efficiency, affecting the stability and accuracy of the oxidation reaction, and generating a large number of impurities after oxidation, which are difficult to clean quickly. Utility Model Content

[0004] The purpose of this invention is to solve the problems of existing steel cable galvanizing solution oxidation devices, where the oxidant is difficult to mix fully with the galvanizing solution when adding the oxidant, resulting in low oxidation reaction efficiency, affecting the stability and accuracy of the oxidation reaction, and generating a large number of impurities that are difficult to clean quickly. Therefore, this invention proposes an oxidation device for steel cable galvanizing solution.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an oxidation device for galvanized steel cable liquid, comprising an oxidation tank, a connecting pipe fixedly connected to one outer wall of the oxidation tank, a solenoid valve fixedly connected to the top end of the connecting pipe, a limiting groove formed on one side of the inner wall of the oxidation tank, a pull plate movably connected to the inner wall of the limiting groove, a filter plate fixedly connected to the bottom outer wall of the pull plate, a material collection trough formed on the bottom surface of the inner wall of the oxidation tank, a guide trough provided on one side of the material collection trough, the bottom surface of the filter plate movably connected to the outer wall of the guide trough, a drive shaft rotatably connected to the inner wall of the oxidation tank, a stirring blade fixedly connected to the outer wall of the drive shaft, a motor provided on one side of the oxidation tank, and the output shaft end of the motor fixedly connected to one end of the drive shaft.

[0006] Preferably, a support plate is fixedly connected to one end of the outer wall of the oxidation chamber, and one end of the drive shaft passes through the outer wall of the oxidation chamber and is rotatably connected to the inner wall of the support plate.

[0007] Preferably, a discharge pipe is fixedly connected to the outer wall of the other end of the oxidation box, and the interior of the discharge pipe is connected to the interior of the collection tank.

[0008] Preferably, an electric heating plate is installed inside the oxidation chamber, and an electric controller is installed on the outer wall of the oxidation chamber, with the electric controller electrically connected to the electric heating plate.

[0009] Preferably, a splash guard is fixedly connected to the inner wall of the oxidation chamber, and the splash guard is positioned above the bottom end of the connecting pipe.

[0010] Preferably, a gas supply pipe is connected through the bottom surface of the oxidation chamber.

[0011] Preferably, an aeration stone is fixedly connected to the top end of the gas supply pipe.

[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0013] 1. In this utility model, zinc plating solution is injected into the oxidation tank, and an external oxidant storage tank is connected by an electromagnetic valve. Oxidant is added to the zinc plating solution through a connecting pipe. At the same time, the motor is started to drive the transmission shaft to rotate, thereby driving the stirring blade to rotate synchronously and stir the oxidant and zinc plating solution, so that the zinc plating solution and oxidant are fully and evenly mixed, ensuring that the oxidation reaction is carried out uniformly in the entire reaction tank, improving the oxidation efficiency of the zinc plating solution. With the setting of the pull plate and filter plate, the oxidized zinc plating solution is filtered to remove the precipitates and impurities.

[0014] 2. In this utility model, an electric heating plate is used to heat the zinc plating solution, and an electronic controller is used to precisely control the heating temperature to keep the zinc plating solution within a suitable oxidation reaction temperature range. Through the setting of aeration stones and air supply pipes, air or oxygen is blown into the solution by an external air pump to increase the oxygen content in the solution, promote the oxidation reaction, and improve the reaction efficiency. Attached Figure Description

[0015] Figure 1 This utility model provides a three-dimensional structural schematic diagram of an oxidation device for galvanized steel cable solution;

[0016] Figure 2 This utility model provides a side view of the structure of an oxidation device for galvanizing steel cables.

[0017] Figure 3 This utility model provides a schematic diagram of the internal structure of an oxidation device for galvanizing steel cables.

[0018] Figure 4 This invention provides a schematic diagram of the internal structure of the oxidation box in an oxidation device for galvanizing steel cables.

[0019] Legend: 1. Oxidation box; 11. Limiting groove; 12. Collection trough; 13. Guide trough; 14. Filter plate; 15. Drive shaft; 16. Agitator blade; 17. Electric heating plate; 18. Aeration stone; 19. Air supply pipe; 2. Motor; 3. Connecting pipe; 4. Solenoid valve; 5. Electric controller; 6. Support plate; 7. Splash guard; 8. Pull plate; 9. Discharge pipe. Detailed Implementation

[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0022] Example 1: As Figure 1 - Figure 4 As shown, this utility model provides an oxidation device for galvanized steel cable solution, including an oxidation tank 1. A connecting pipe 3 is fixedly connected to one outer wall of the oxidation tank 1, and a solenoid valve 4 is fixedly connected to the top of the connecting pipe 3. A limiting groove 11 is opened on one side of the inner wall of the oxidation tank 1. A pull plate 8 is movably connected to the inner wall of the limiting groove 11. A filter plate 14 is fixedly connected to the bottom outer wall of the pull plate 8. A material collection groove 12 is opened on the bottom surface of the inner wall of the oxidation tank 1. A guide groove 13 is provided on one side of the material collection groove 12. The bottom surface of the filter plate 14 is movably connected to the outer wall of the guide groove 13. A drive shaft 15 is rotatably connected to the inner wall of the oxidation tank 1. A stirring blade 16 is fixedly connected to the outer wall of the drive shaft 15. A motor 2 is provided on one side of the oxidation tank 1. The output shaft end of the motor 2 is fixedly connected to one end of the drive shaft 15.

[0023] The specific settings and functions of this embodiment are described below. By injecting zinc plating solution into the oxidation tank 1, and connecting it to an external oxidant storage tank via the solenoid valve 4, oxidant is added to the zinc plating solution through the connecting pipe 3. At the same time, the motor 2 is started to drive the transmission shaft 15 to rotate, thereby driving the stirring blade 16 to rotate synchronously and stir the oxidant and zinc plating solution, so that the zinc plating solution and oxidant are fully mixed and uniform, ensuring that the oxidation reaction is carried out uniformly in the entire reaction tank, and improving the oxidation efficiency of the zinc plating solution. By setting up the pull plate 8 and the filter plate 14, the oxidized zinc plating solution is filtered to remove the precipitates and impurities. The user can pull the filter plate 14 out of the oxidation tank 1 through the pull plate 8, so as to facilitate the cleaning of the filter plate 14 after the oxidation is completed and discharged.

[0024] Example 2: Figure 1 - Figure 4As shown, a support plate 6 is fixedly connected to the outer wall of one end of the oxidation box 1. One end of the drive shaft 15 passes through the outer wall of the oxidation box 1 and is rotatably connected to the inner wall of the support plate 6. A discharge pipe 9 is fixedly connected to the outer wall of the other end of the oxidation box 1. The interior of the discharge pipe 9 is connected to the interior of the collection trough 12. An electric heating plate 17 is installed inside the oxidation box 1. An electric controller 5 is installed on the outer wall of the oxidation box 1. The electric controller 5 is electrically connected to the electric heating plate 17. A splash guard 7 is fixedly connected to the inner wall of the oxidation box 1. The splash guard 7 is located above the bottom end of the connecting pipe 3. An air supply pipe 19 is connected through the bottom surface of the oxidation box 1. An aeration stone 18 is fixedly connected to the top end of the air supply pipe 19.

[0025] The overall effect of this embodiment is that, through the setting of the discharge pipe 9, the user can easily draw the zinc oxide plating solution filtered by the filter plate 14 from the collection tank 12 through the discharge pipe 9; the setting of the electric heating plate 17 is used to heat the zinc oxide plating solution; the heating temperature is precisely controlled by the electronic controller 5 to keep the zinc oxide plating solution within a suitable oxidation reaction temperature range; through the setting of the aeration stone 18 and the air supply pipe 19, air or oxygen is blown into the solution by an external air pump to increase the oxygen content in the solution, promote the oxidation reaction, and improve the reaction efficiency.

[0026] The operating method and working principle of this device are as follows: During use, zinc plating solution is injected into the oxidation tank 1. The solenoid valve 4 connects to an external oxidant storage tank, and oxidant is added to the zinc plating solution through the connecting pipe 3. Simultaneously, the motor 2 is started to drive the transmission shaft 15 to rotate, thereby causing the stirring blade 16 to rotate synchronously and agitate the oxidant and zinc plating solution, ensuring thorough and uniform mixing. This guarantees that the oxidation reaction proceeds evenly throughout the reaction tank. The zinc plating solution is filtered after oxidation using the pull plate 8 and filter plate 14 to remove precipitates and impurities. After oxidation is complete and the solution is discharged, the user pulls the filter plate 14 out of the oxidation tank 1 using the pull plate 8 for easy cleaning. Air or oxygen is pumped into the solution through the aeration stone 18 and air supply pipe 19 via an external air pump, increasing the oxygen content in the solution.

[0027] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.

Claims

1. An oxidation device for galvanizing steel cables, comprising an oxidation tank (1), characterized in that: A connecting pipe (3) is fixedly connected to one side of the outer wall of the oxidation box (1), and a solenoid valve (4) is fixedly connected to the top of the connecting pipe (3). A limiting groove (11) is opened on one side of the inner wall of the oxidation box (1). A pull plate (8) is movably connected to the inner wall of the limiting groove (11). A filter plate (14) is fixedly connected to the bottom outer wall of the pull plate (8). A material collection groove (12) is opened on the bottom surface of the inner wall of the oxidation box (1). A guide groove (13) is provided on one side of the material collection groove (12). The bottom surface of the filter plate (14) is movably connected to the outer wall of the guide groove (13). A drive shaft (15) is rotatably connected to the inner wall of the oxidation box (1). A stirring blade (16) is fixedly connected to the outer wall of the drive shaft (15). A motor (2) is provided on one side of the oxidation box (1). The output shaft end of the motor (2) is fixedly connected to one end of the drive shaft (15).

2. The oxidation device for galvanizing steel cable solution according to claim 1, characterized in that: A support plate (6) is fixedly connected to the outer wall of one end of the oxidation box (1), and one end of the drive shaft (15) passes through the outer wall of the oxidation box (1) and is rotatably connected to the inner wall of the support plate (6).

3. The oxidation device for galvanizing steel cable solution according to claim 2, characterized in that: The other end of the oxidation tank (1) is fixedly connected to the discharge pipe (9), and the inside of the discharge pipe (9) is connected to the inside of the collection tank (12).

4. The oxidation device for galvanizing steel cable solution according to claim 3, characterized in that: An electric heating plate (17) is installed inside the oxidation chamber (1), and an electric controller (5) is installed on the outer wall of the oxidation chamber (1). The electric controller (5) is electrically connected to the electric heating plate (17).

5. The oxidation device for galvanizing steel cable solution according to claim 1, characterized in that: The inner wall of the oxidation tank (1) is fixedly connected to a splash guard (7), which is located above the bottom end of the connecting pipe (3).

6. The oxidation device for galvanizing steel cable solution according to claim 1, characterized in that: A gas supply pipe (19) is connected through the bottom surface of the oxidation chamber (1).

7. The oxidation device for galvanizing steel cable solution according to claim 6, characterized in that: An aeration stone (18) is fixedly connected to the top end of the gas supply pipe (19).

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