Speed reducer convenient to maintain

By designing a detachable reducer structure, the problem of frequent maintenance caused by easy damage to the housing was solved, achieving the effect of convenient maintenance and reduced economic losses.

CN223483361UActive Publication Date: 2025-10-28NINGBO XINCAN HYDRAULIC TRANSMISSION CO LTD
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Patent Information

Application Number
CN202520023794.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2025-10-28
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

The existing reducer housing is susceptible to damage from external forces, resulting in frequent maintenance and difficulty in repair, which affects the normal operation of the equipment and economic costs.

Method used

A maintenance-friendly gearbox structure was designed, which simplifies the installation and disassembly of parts through the design of a detachable base and cover plate, making maintenance more convenient.

Benefits of technology

This enables convenient maintenance of the speed reducer, reduces maintenance workload and economic losses, and improves equipment reliability and maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of speed reducers, and discloses a speed reducer convenient to maintain, which comprises a base and a fixing plate, a lower base IV is fixedly mounted on the top surface of the base, and a lower base III, a lower base III and a lower base I are mounted on the right side of the lower base IV through fixing bolts in a threaded manner; limiting blocks are fixedly installed on the front sides and the rear sides of the first lower base, the second lower base, the third lower base and the fourth lower base, positioning blocks are fixedly installed on the top faces of the first lower base and the third lower base, and an upper cover is arranged on the upper sides of the first lower base, the second lower base, the third lower base and the fourth lower base. And through holes are formed in the side surfaces of the lower base II and the lower base III. According to the speed reducer convenient to maintain, firstly, when an upper cover is buckled, limiting blocks fixedly installed on the front sides and the rear sides of a first lower base, a second lower base, a third lower base and a fourth lower base can be clamped by fixing blocks, when the upper cover needs to be opened, the lower end of a fixing plate is slightly opened, the outer sides of the fixing blocks leave the outer sides of the limiting blocks, and the front ends and the rear ends of the fixing blocks are lifted upwards.
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Description

Technical Field

[0001] This utility model relates to the field of speed reducer technology, specifically a speed reducer that is easy to maintain. Background Technology

[0002] A speed reducer is an independent component consisting of gear transmission, worm transmission, or gear-worm transmission enclosed in a rigid housing. It is commonly used as a speed reduction transmission device between the prime mover and the working machine, and plays a role in matching speed and transmitting torque between the prime mover and the working machine or actuator.

[0003] Existing gearbox housings are typically made of one-piece cast iron. When subjected to external impacts, the housing is often damaged. Once damaged, the one-piece cast iron housing is usually difficult to repair. The working environment of the gearbox makes it virtually impossible to completely avoid such external collisions. Furthermore, damage to the housing will leave internal precision parts unprotected. Over time, this will lead to unusually frequent maintenance work, continuously increasing the workload of maintenance personnel and causing certain economic losses to the company. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] In view of the shortcomings of the prior art, this utility model provides a speed reducer that is easy to maintain, so as to solve the problems mentioned in the background art.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a speed reducer that is easy to maintain, comprising a base and a fixing plate. A lower base four is fixedly installed on the top surface of the base. A lower base three, a lower base two, and a lower base one are threadedly installed on the right side of the lower base four via fixing bolts. Limiting blocks are fixedly installed on the front and rear sides of the lower base one, lower base two, lower base three, and lower base four. A positioning block is fixedly installed on the top surface of the lower base one and lower base three. An upper cover is provided on the upper side of the lower base one, lower base two, lower base three, and lower base four. A through hole is provided on the side of the lower base. A connecting block is provided on the side of the connecting block. A rotating gear is fixedly installed on the side of the connecting block. A transmission gear two is meshed with the lower side of the rotating gear. A connecting rod is fixedly installed on the side of the transmission gear two. A transmission gear one is provided at the end of the connecting rod away from the transmission gear two. A fixing nut is threaded on the side of the transmission gear one. A motor baffle is fixedly installed on the top surface of the base. A rotating roller is fixedly installed on the side of the motor baffle. A fixing gear is fixedly installed on the side of the rotating roller away from the motor baffle. A cover plate is provided on the top side of the motor baffle.

[0008] Preferably, a fixing block is fixedly installed on the inner side of the fixing plate.

[0009] Preferably, the bottom surface of the upper cover is provided with a positioning groove.

[0010] Preferably, the connecting rod passes through the perforation.

[0011] Preferably, the side of the motor baffle is provided with a groove.

[0012] Preferably, a motor is provided on the inner side of the motor baffle.

[0013] Compared with the prior art, this utility model provides a speed reducer that is easy to maintain and has the following advantages:

[0014] 1. This easy-to-maintain reducer, firstly, when the top cover is closed, the fixing block will lock the limiting blocks fixedly installed on the front and rear sides of the lower base one, lower base two, lower base three, and lower base four. When the top cover needs to be opened, slightly pry open the lower end of the fixing plate so that the outer side of the fixing block is away from the outer side of the limiting block, and lift the front and rear ends upward.

[0015] 2. For this easy-to-maintain reducer, remove the lower base one, lower base two, and lower base three. After loosening the fixing nut on the outside of the connecting rod, remove the transmission gear one. At this time, the connecting rod can be taken out from the through hole. After removing the fixing plate from the groove, the cover plate can be opened and removed. After all parts are removed, the reducer can be repaired and maintained. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0017] Figure 2 This is a schematic diagram of the fixed gear structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the lower fixing base of this utility model;

[0019] Figure 4 This is a schematic diagram of the connecting rod structure of this utility model;

[0020] Figure 5 This is a schematic diagram of the upper cover structure of this utility model;

[0021] Figure 6 This is a schematic diagram of the cover plate structure of this utility model.

[0022] In the diagram: 1. Base; 2. Lower Base 1; 3. Lower Base 2; 4. Lower Base 3; 5. Lower Base 4; 6. Limiting Block; 7. Positioning Block; 8. Fixing Plate; 801. Fixing Block; 9. Top Cover; 901. Positioning Groove; 10. Fixing Bolt; 11. Through Hole; 12. Rotating Gear; 13. Connecting Block; 14. Fixing Gear; 15. Rotating Roller; 16. Transmission Gear 1; 17. Connecting Rod; 18. Fixing Nut; 19. Transmission Gear 2; 20. Motor Baffle; 2001. Groove; 21. Cover Plate; 22. Fixing Plate. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] like Figure 1-4 As shown, this utility model provides a technical solution: a speed reducer that is easy to maintain, including a base 1 and a fixing plate 8. A lower base 4 5 is fixedly installed on the top surface of the base 1. A lower base 3 4, a lower base 2 3, and a lower base 4 5 are threadedly installed on the right side of the lower base 4 5 by fixing bolts 10. Limiting blocks 6 are fixedly installed on the front and rear sides of the lower base 1 2, lower base 2 3, lower base 3 4, and lower base 4 5. A positioning block 7 is fixedly installed on the top surface of the lower base 1 2 and lower base 3 4. An upper cover 9 is provided on the upper side of the lower base 1 2, lower base 2 3, lower base 3 4, and lower base 4 5. Through holes 1 are provided on the sides of the lower base 2 3 and lower base 3 4. 1. A connecting block 13 is provided on the side of the lower base 1. A rotating gear 12 is fixedly installed on the side of the connecting block 13. A transmission gear 19 is meshed on the lower side of the rotating gear 12. A connecting rod 17 is fixedly installed on the side of the transmission gear 19. A transmission gear 16 is provided at the end of the connecting rod 17 away from the transmission gear 19. A fixing nut 18 is threaded on the side of the transmission gear 16. A motor baffle 20 is fixedly installed on the top surface of the base 1. A rotating roller 15 is fixedly installed on the side of the motor baffle 20. A fixing gear 14 is fixedly installed on the side of the rotating roller 15 away from the motor baffle 20. A cover plate 21 is provided on the top side of the motor baffle 20.

[0025] Furthermore, a fixing block 801 is fixedly installed on the inner side of the fixing plate 8.

[0026] With the above technical solution, when the top cover 9 is closed, the fixing block 801 will lock the limiting blocks 6 fixedly installed on the front and rear sides of the lower base 1 2, lower base 2 3, lower base 3 4, and lower base 4 5. When it is necessary to open the top cover 9, the lower end of the fixing plate 8 is slightly pried open so that the outer side of the fixing block 801 is away from the outer side of the limiting block 6.

[0027] Furthermore, a positioning groove 901 is provided on the bottom surface of the top cover 9.

[0028] By using the above technical solution, placing the upper cover 9 according to the position of the positioning groove 901 can prevent the upper cover 9 from tilting.

[0029] Furthermore, the connecting rod 17 passes through the perforation 11.

[0030] Through the above technical solution, the connecting rod 17 can be installed using the height of the through hole 11, saving space in the base.

[0031] Furthermore, a groove 2001 is provided on the side of the motor baffle 20.

[0032] With the above technical solution, when the cover plate 21 is placed on the upper side of the motor baffle 20, the fixing piece 22 can be inserted into the groove 2001 to fix the cover plate 21.

[0033] Furthermore, a motor is provided on the inner side of the motor baffle 20.

[0034] The above technical solution enables the motor to drive the gears to rotate and decelerate.

[0035] Working principle: When maintenance of the reducer is required, slightly pry open the lower end of the fixing plate 8, lift the front and rear ends upwards, unscrew the fixing bolts 10, remove the lower base 1 2, lower base 2 3 and lower base 3 4, loosen the fixing nut 18 on the outside of the connecting rod 17 and remove the transmission gear 1 16. At this time, the connecting rod 17 can be taken out from the through hole 11. After pulling the fixing plate 22 out of the groove 2001, the cover plate 21 can be opened and removed. After all parts are removed, the reducer can be repaired and maintained.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A speed reducer that is easy to maintain, comprising a base (1) and a fixing plate (8), characterized in that: The top surface of the base (1) is fixedly mounted with a lower base four (5). The right side of the lower base four (5) is threadedly mounted with a lower base three (4), a lower base two (3), and a lower base one (2) by a fixing bolt (10). Limiting blocks (6) are fixedly mounted on the front and rear sides of the lower base one (2), lower base two (3), lower base three (4), and lower base four (5). Positioning blocks (7) are fixedly mounted on the top surface of the lower base one (2) and lower base three (4). A top cover (9) is provided on the upper side of the lower base one (2), lower base two (3), lower base three (4), and lower base four (5). A through hole (11) is provided on the side of the lower base two (3) and lower base three (4). A connecting block (13) is provided on the side of the lower base one (2). A rotating gear (12) is fixedly installed on the side of the connecting block (13). A transmission gear (19) is meshed on the lower side of the rotating gear (12). A connecting rod (17) is fixedly installed on the side of the transmission gear (19). A transmission gear (16) is provided at the end of the connecting rod (17) away from the transmission gear (19). A fixing nut (18) is threaded on the side of the transmission gear (16). A motor baffle (20) is fixedly installed on the top surface of the base (1). A rotating roller (15) is fixedly installed on the side of the motor baffle (20). A fixing gear (14) is fixedly installed on the side of the rotating roller (15) away from the motor baffle (20). A cover plate (21) is provided on the top side of the motor baffle (20).

2. The easy-to-maintain speed reducer according to claim 1, characterized in that: A fixing block (801) is fixedly installed on the inner side of the fixing plate (8).

3. The easy-to-maintain speed reducer according to claim 1, characterized in that: The bottom surface of the upper cover (9) is provided with a positioning groove (901).

4. The easy-to-maintain speed reducer according to claim 1, characterized in that: The connecting rod (17) passes through the perforation (11).

5. The easy-to-maintain speed reducer according to claim 1, characterized in that: The side of the motor baffle (20) is provided with a groove (2001).

6. The easy-to-maintain speed reducer according to claim 1, characterized in that: A motor is provided on the inner side of the motor baffle (20).