Tunnel furnace device

By setting up an exhaust hood and baffle structure at the feeding end of the tunnel furnace, the influence of hot gas and impurities on sintering quality is solved, and efficient gas treatment and product quality improvement are achieved.

CN223484796UActive Publication Date: 2025-10-28GUANGDONG HUARONG FUNCTIONAL MATERIALS CO LTD
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Patent Information

Application Number
CN202422953565.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-10-28
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

During the sintering process of the tunnel furnace, hot gas overflows from the feed end and contacts the outer wall to form water droplets, which affects the sintering quality of subsequent materials. At the same time, impurities at the feed end will also affect product quality.

Method used

The first exhaust hood and baffle are set at the feeding end of the tunnel furnace to absorb hot air and impurities through the exhaust hood, and a baffle is set under the vent to prevent water droplets from dripping. The exhaust fan and filter are combined to process the gas to ensure gas discharge and impurity removal.

Benefits of technology

It effectively avoids the formation of water droplets from hot gas, removes impurities at the feed end, improves sintering quality and product stability, and ensures the safety and hygiene of the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a tunnel furnace device which comprises a tunnel furnace body, and a support is arranged at the feeding end of the tunnel furnace body and used for installing a sensor. The exhaust device comprises a first exhaust hood, the first exhaust hood is arranged above the feeding end of the tunnel furnace body, the first exhaust hood is fixedly connected with the side wall of the tunnel furnace body, and an air vent is formed in the top of the first exhaust hood; and the baffle is arranged below the ventilation opening, and the two ends of the baffle are fixedly connected with the tunnel furnace body and the support in a clamped mode respectively. The first exhaust hood is arranged at the feeding end of the tunnel furnace body, hot air overflowing from the tunnel furnace body can be sucked away, the hot air is prevented from making contact with the outer wall of the tunnel furnace body to form water drops, the follow-up sintering quality is guaranteed, meanwhile, impurities at the feeding end can be sucked away, and the product quality is improved.
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Description

Technical Field

[0001] This application relates to the field of tunnel furnace technology, and in particular to a tunnel furnace apparatus. Background Art

[0002] A tunnel furnace is a continuous heating and sintering equipment. The required temperature zones and power are arranged according to the process requirements of the sintered products to meet the heat requirements of the products. Tunnel furnaces are mainly used for sintering electronic ceramics, structural ceramics, chemical materials and electronic components, which shows that they are widely used in the field of workpiece sintering.

[0003] During the sintering process in the tunnel furnace, hot gas overflows from the feed end of the tunnel furnace. When the hot gas comes into contact with the outer wall of the tunnel furnace body, it forms water droplets, which then drip down and fall onto the material, thus affecting the sintering quality of the subsequent material. Utility Model Content

[0004] This application aims to solve at least one of the technical problems existing in the prior art. To this end, this application proposes a tunnel furnace device that can not only absorb the hot gas overflowing from the tunnel furnace body, preventing the hot gas from contacting the outer wall of the tunnel furnace body and forming water droplets, thus ensuring the quality of subsequent sintering, but also absorb impurities at the feed end, thereby improving product quality.

[0005] The tunnel furnace device according to the embodiments of this application includes: a tunnel furnace body, wherein a support is provided at the feeding end of the tunnel furnace body for mounting sensors; an exhaust device, wherein the exhaust device includes a first exhaust hood, which is disposed above the feeding end of the tunnel furnace body and is fixedly connected to the side wall of the tunnel furnace body, and a vent is provided at the top of the first exhaust hood; and a baffle, which is disposed below the vent, and both ends of the baffle are respectively snapped and fixed to the tunnel furnace body and the support.

[0006] The tunnel furnace device according to the embodiments of this application has at least the following beneficial effects: by setting a first exhaust hood at the feeding end of the tunnel furnace body, not only can the hot gas overflowing from the tunnel furnace body be absorbed away, preventing the hot gas from contacting the outer wall of the tunnel furnace body and forming water droplets, thus ensuring the quality of subsequent sintering, but it can also absorb impurities at the feeding end, improving product quality; by setting the baffle below the vent, it can block the dripping water droplets, and also prevent foreign objects from falling and damaging the sensors on the support, ensuring the stability and safety of operation, and improving product quality.

[0007] According to the tunnel furnace device described in the embodiments of this application, the baffle is provided with a first locking block, the first locking block is provided with a first locking groove with the opening facing downward, the tunnel furnace body is provided with a first locking plate, and the first locking plate is embedded in the first locking groove.

[0008] According to the tunnel furnace device described in the embodiments of this application, a second locking block is provided at the other end of the baffle away from the tunnel furnace body, the second locking block is provided with a second locking groove, the bracket is provided with a second locking plate, and the second locking plate is embedded in the second locking groove.

[0009] According to the tunnel furnace device described in the embodiments of this application, the baffle is provided with upwardly curved bends around its perimeter.

[0010] According to the tunnel furnace device described in the embodiments of this application, extension plates are provided on both sides of the first exhaust hood, and the extension plates are fixedly connected to the tunnel furnace body.

[0011] According to the tunnel furnace apparatus described in the embodiments of this application, the exhaust device further includes a second exhaust hood, and an exhaust port is provided on the top of the tunnel furnace body, with the second exhaust hood disposed above the exhaust port.

[0012] According to the tunnel furnace device described in the embodiments of this application, the exhaust port is provided with an exhaust pipe, and the second exhaust hood is provided above the exhaust pipe.

[0013] According to the tunnel furnace apparatus described in the embodiments of this application, the exhaust device further includes a connecting pipe and an exhaust fan. One end of the connecting pipe is connected to the vent and the exhaust pipe, respectively, and the other end of the connecting pipe is connected to the exhaust fan.

[0014] According to the tunnel furnace device described in the embodiments of this application, the connecting pipe is located above the tunnel furnace body, the connecting pipe is provided with a support column, and the bottom of the support column is fixedly connected to the tunnel furnace body.

[0015] According to the tunnel furnace apparatus described in the embodiments of this application, the connecting pipe is provided with a filter, which is used to filter the gas in the connecting pipe.

[0016] Additional aspects and advantages of the present application will be given in part in the description below, and in part will become obvious from the description below, or will be learned through practice of the present application. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1This is a first-view structural schematic diagram of the tunnel furnace device according to an embodiment of this application;

[0019] Figure 2 This is a second-view structural schematic diagram of the tunnel furnace device according to an embodiment of this application;

[0020] Figure 3 This is a schematic diagram of the structure of the baffle in the tunnel furnace device according to an embodiment of this application.

[0021] Explanation of reference numerals in the attached figures:

[0022] Tunnel furnace body 100; support frame 110; exhaust device; first exhaust hood 210; vent 220; second exhaust hood 230; exhaust port 240; exhaust pipe 250; connecting pipe 260; exhaust fan 270; support column 280; filter 290; baffle 300; first locking block 310; first locking slot 320; second locking block 330; second locking slot 340. Detailed Implementation

[0023] The embodiments of this application are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain this application, and should not be construed as limiting this application.

[0024] In the description of this application, it should be understood that the orientation descriptions, such as up, down, front, back, left, right, etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0025] In the description of this application, "several" means one or more, "more than" means two or more, "greater than," "less than," and "exceeding" are understood to exclude the stated number, while "above," "below," and "within" are understood to include the stated number. If "first" and "second" are mentioned, it is only for the purpose of distinguishing technical features and should not be construed as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the order of the indicated technical features.

[0026] In the description of this application, it should be noted that, unless otherwise expressly specified and limited, the terms "installation, connection, and linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.

[0027] Reference Figure 1 and Figure 2 This application provides a tunnel furnace device, including: a tunnel furnace body 100, a support 110 at the feed end of the tunnel furnace body 100 for mounting sensors; an exhaust device including a first exhaust hood 210, which is disposed above the feed end of the tunnel furnace body 100 and fixedly connected to the side wall of the tunnel furnace body 100, and has a vent 220 at its top; and a baffle 300, which is disposed below the vent 220, with both ends of the baffle 300 being snapped and fixed to the tunnel furnace body 100 and the support 110, respectively.

[0028] By setting a first exhaust hood 210 at the feeding end of the tunnel furnace body 100, not only can the hot air overflowing from the tunnel furnace body 100 be absorbed away, preventing the hot air from contacting the outer wall of the tunnel furnace body 100 and forming water droplets, thus ensuring the quality of subsequent sintering, but it can also absorb impurities at the feeding end, improving product quality. By setting the baffle 300 below the vent 220, it can block the dripping water droplets and also prevent foreign objects from falling and damaging the sensors on the support 110, ensuring the stability and safety of operation and improving product quality.

[0029] Reference Figures 1 to 3Specifically, the baffle 300 is provided with a first locking block 310, and the first locking block 310 is provided with a first locking groove 320 with its opening facing downwards. The tunnel furnace body 100 is provided with a first locking plate, which is embedded in the first locking groove 320. During installation, one end of the baffle 300 is placed on the locking plate and the locking plate is embedded in the first locking groove 320, thereby achieving the connection between the baffle 300 and the tunnel furnace body 100 and preventing the baffle 300 from detaching from the tunnel furnace body 100, which would affect the stability and safety of operation. Furthermore, the other end of the baffle 300 away from the tunnel furnace body 100 is provided with a second locking block 330, and the second locking block 330 is provided with a second locking groove 340. The bracket 110 is provided with a second locking plate, which is embedded in the second locking groove 340. The baffle 300 is attached to the bracket 110 and the bracket 110 is embedded in the second locking groove 340, thereby achieving the connection between the baffle 300 and the bracket 110 and improving the stability of the baffle 300. The baffle 300 has upward-curving bends around its perimeter, giving it a disc-shaped structure. This prevents water droplets or foreign objects from falling from the edges of the baffle 300, further enhancing its protective effect.

[0030] In this embodiment, extension plates are provided on both sides of the first exhaust hood 210, and the extension plates are fixedly connected to the tunnel furnace body 100. By fixing the first exhaust hood 210 to the tunnel furnace body 100 through the extension plates, the first exhaust hood 210 and the tunnel furnace body 100 are tightly fitted together, thereby improving heat absorption efficiency and ensuring product quality.

[0031] Reference Figure 1 and Figure 2 In some embodiments, the exhaust device further includes a second exhaust hood 230. An exhaust port 240 is provided on the top of the tunnel furnace body 100, and the second exhaust hood 230 is positioned above the exhaust port 240. By positioning the second exhaust hood 230 at the exhaust port 240, the gas discharged from the exhaust port 240 can be drawn away, ensuring a hygienic working environment. The exhaust port 240 is provided with an exhaust pipe 250, and the second exhaust hood 230 covers the exhaust pipe 250. By adopting the above structure, the top of the exhaust pipe 250 completely extends into the second exhaust hood 230, improving exhaust efficiency.

[0032] As can be conceived, the exhaust device also includes a connecting pipe 260 and an exhaust fan 270. One end of the connecting pipe 260 is connected to the vent 220 and the exhaust pipe 250, respectively, and the other end is connected to the exhaust fan 270. When the exhaust fan 270 operates, it creates a negative pressure inside the connecting pipe 260, thereby allowing the first exhaust hood 210 and the second exhaust hood 230 to draw in the gas. The structure is simple and the operation is convenient. The connecting pipe 260 is located above the tunnel furnace body 100 and is equipped with a support column 280. The bottom of the support column 280 is fixedly connected to the tunnel furnace body 100. The support column 280 supports the connecting pipe 260, improving the stability and reliability of the structure. It is easy to understand that the connecting pipe 260 is equipped with a filter 290, which is used to filter the gas inside the connecting pipe 260. By setting up the filter 290, the gas can be filtered to ensure that the final discharged gas meets environmental protection requirements.

[0033] In the description of this application, the references to terms such as "an embodiment," "some embodiments," "illustrative embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of this application. In this application, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0034] The terms "first," "second," "third," "fourth," etc. (if applicable) in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments described herein can be implemented in a sequence other than that illustrated or described herein.

[0035] It should also be noted that, in the description of this application, relational terms such as first and second are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.

[0036] Furthermore, the terms “comprising” and “having”, and any variations thereof, are intended to cover non-exclusive inclusion, such that a process, method, system, product, or apparatus that includes a series of steps or units is not necessarily limited to those steps or units that are explicitly listed, but may also include other steps or units that are not explicitly listed or that are inherent to such processes, methods, products, or apparatus.

[0037] Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0038] The embodiments of this application have been described in detail above with reference to the accompanying drawings. However, this application is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of this application.

Claims

1. A tunnel furnace apparatus, characterized in that, include: The tunnel furnace body has a support at its feed end, which is used to install sensors. The exhaust device includes a first exhaust hood, which is disposed above the feed end of the tunnel furnace body. The first exhaust hood is fixedly connected to the side wall of the tunnel furnace body, and a vent is provided on the top of the first exhaust hood. A baffle is provided below the vent, and both ends of the baffle are respectively snapped and fixed to the tunnel furnace body and the support.

2. The tunnel furnace apparatus according to claim 1, characterized in that, The baffle is provided with a first locking block, the first locking block is provided with a first locking groove with the opening facing downwards, and the tunnel furnace body is provided with a first locking plate, the first locking plate being embedded in the first locking groove.

3. The tunnel furnace apparatus according to claim 2, characterized in that, A second locking block is provided at the other end of the baffle away from the tunnel furnace body. The second locking block is provided with a second locking groove. The bracket is provided with a second locking plate, and the second locking plate is embedded in the second locking groove.

4. The tunnel furnace apparatus according to claim 3, characterized in that, The baffle has upward-curving bends around its perimeter.

5. The tunnel furnace apparatus according to claim 1, characterized in that, Extension plates are provided on both sides of the first exhaust hood, and the extension plates are fixedly connected to the tunnel furnace body.

6. The tunnel furnace apparatus according to claim 1, characterized in that, The exhaust device also includes a second exhaust hood, and an exhaust port is provided on the top of the tunnel furnace body, with the second exhaust hood positioned above the exhaust port.

7. The tunnel furnace apparatus according to claim 6, characterized in that, The exhaust port is provided with an exhaust pipe, and the second exhaust cover is provided above the exhaust pipe.

8. The tunnel furnace apparatus according to claim 7, characterized in that, The exhaust device also includes a connecting pipe and an exhaust fan. One end of the connecting pipe is connected to the vent and the exhaust pipe, respectively, and the other end of the connecting pipe is connected to the exhaust fan.

9. The tunnel furnace apparatus according to claim 8, characterized in that, The connecting pipe is located above the tunnel furnace body, and the connecting pipe is equipped with a support column. The bottom of the support column is fixedly connected to the tunnel furnace body.

10. The tunnel furnace apparatus according to claim 8, characterized in that, The connecting pipe is equipped with a filter, which is used to filter the gas inside the connecting pipe.