Decomposing and filling device applied to dead and washed chickens

Abstract

The utility model relates to the technical field of chicken breeding, and discloses a decomposing and filling device applied to dead and culled chickens. By arranging the supporting frame and the working table and arranging the conveying device at the bottom of the working table, the fermentation box can be conveyed into the working table through the conveying device and filling is completed, the labor intensity of workers in the whole process is low, the situation that operators make contact with chicken nuggets and fermentation substrates is effectively avoided, and the production link is safe and sanitary. By arranging an annular supporting plate, an extension spring, a vibration motor and a receiving hopper, when materials are filled for the second time, the vibration motor can drive the receiving hopper to vibrate, so that chicken nuggets in the receiving hopper and a fermentation substrate are fully mixed; furthermore, after the fermentation substrate is supplied to the top of the receiving hopper for the third time and the materials in the receiving hopper are added to the fermentation box for the second time subsequently, the chicken nuggets and the fermentation substrate layer which are fully mixed are positioned in the middle of the real fermentation layer of the fermentation box, so that the fermentation effect is further ensured.

Description

Technical Field

[0001] This application relates to the field of chicken farming technology, specifically to a decomposition and filling device for dead chickens. Background Technology

[0002] Dead chickens refer to chickens that die unexpectedly and are culled. Modern intensive, high-density farming methods have greatly increased the mortality rate of animals. If dead chickens are not disposed of in a timely manner, they will rot and smell, seriously affecting the farming environment. Currently, dead chickens are mostly disposed of by incineration or burial, but both of these methods cause significant pollution and are not in line with the concept of sustainable development.

[0003] In the prior art, patent number CN201921331683.3 discloses a device for the harmless treatment of dead culled chickens. This device utilizes fermentation to disinfect and sterilize the dead chickens before processing them in a harmless treatment unit. The treated dead chickens are essentially decomposed, improving the decomposition and harmful bacteria elimination capabilities of the carcasses. Furthermore, the treated solids can be used as fertilizer. While this patent can, to some extent, turn dead culled chickens into valuable resources, it requires manual grinding and leveling operations, resulting in high labor costs and low automation. Utility Model Content

[0004] In view of the above problems, this application provides a decomposition and filling device for dead culled chickens, which can turn dead culled chickens into valuable resources through fermentation, and has a high degree of automation, greatly liberating labor.

[0005] According to one aspect of the embodiments of this application, a decomposition and filling device for dead chickens is provided. A decomposition and filling device for dead culled chickens includes a support frame and a worktable disposed on one side of the support frame. A first storage bin and a second storage bin are respectively disposed on the top of the support frame. The worktable has a hollow interior structure, and a conveying device is horizontally installed through the bottom of the worktable. A fermentation tank is placed on top of the conveying device. An annular support plate is connected to the inner cavity of the worktable via a lifting component. A receiving hopper is disposed on the inner side of the annular support plate. Multiple tension springs are connected between the outer side wall of the receiving hopper and the inner side wall of the annular support plate. A vibration motor is fixed on the annular support plate, and the vibrating end of the vibration motor abuts against the outer side of the receiving hopper. A flap valve is disposed at the bottom of the receiving hopper. A discharge funnel is disposed on the top of the worktable above the receiving hopper. The bottom of the discharge funnel is open and faces the receiving hopper. A first metering valve and a second metering valve are connected to the top of the discharge funnel. The first metering valve and the second metering valve are connected to the first storage bin and the second storage bin via a first conveying pipe and a second conveying pipe, respectively.

[0006] In some embodiments, the fermentation tank includes a tank body and a cover, and a liquid outlet pipe is connected to the bottom of the outer side wall of the tank body, and a valve body is provided at the liquid outlet pipe.

[0007] In some embodiments, a temperature detection device is provided inside the housing body, a heating wire is provided inside the housing body, a PLC control box is fixed to the outside of the housing body, the temperature detection device and the heating wire are both electrically connected to the PLC control box, and the heating wire is electrically connected to a power source.

[0008] In some embodiments, the size of the annular support plate corresponds to the top cross-sectional size of the fermentation tank, and an annular elastic pad is provided at the bottom of the annular support plate.

[0009] In some embodiments, the lifting component includes two connecting platforms disposed on the inner sidewall of the inner cavity of the worktable. A rotating screw is rotatably disposed on the connecting platform. The rotating screw passes through and is screwed to the annular support plate. The top of the rotating screw passes through to the top wall of the worktable and is connected to a rotating motor. A plurality of limiting rods are connected to the top of the connecting platform and the worktable. The limiting rods pass through the annular support plate.

[0010] In some embodiments, the first storage bin and the second storage bin are respectively connected to a hoist.

[0011] The beneficial effects of this application are as follows: By setting up a support frame and a workbench, and installing a conveying device at the bottom of the workbench, the fermentation box can be transported to the workbench and filled. The entire process involves low manual labor intensity and effectively avoids contact between operators and the chicken pieces and fermentation substrate, ensuring a safe and hygienic production process. By setting up a ring-shaped support plate, tension spring, vibration motor, and receiving hopper, the vibration motor can drive the receiving hopper to vibrate during the second filling, thereby ensuring thorough mixing of the chicken pieces and fermentation substrate inside the hopper. Subsequently, when the fermentation substrate is fed a third time to the top of the receiving hopper and the material inside the hopper is added to the fermentation box a second time, the thoroughly mixed chicken pieces and fermentation substrate layer will be located in the middle of the entire fermentation layer of the fermentation box, further ensuring the fermentation effect.

[0012] The above description is only an overview of the technical solution of this application. In order to better understand the technical means of this application and to implement it in accordance with the contents of the specification, and to make the above and other objects, features and advantages of this application more obvious and understandable, the following are specific embodiments of this application. Attached Figure Description

[0013] Various other advantages and benefits will become apparent to those skilled in the art upon reading the following detailed description of preferred embodiments. The accompanying drawings are for illustrative purposes only and are not intended to limit the scope of this application. Furthermore, the same reference numerals denote the same parts throughout the drawings. In the drawings:

[0014] Figure 1 A schematic diagram of the overall structure of the decomposition and filling device for dead chickens provided in an embodiment of this application;

[0015] Figure 2 This is a partial structural diagram of the annular support plate and its connection provided in an embodiment of this application;

[0016] Figure 3 This is a schematic diagram of the cross-sectional structure of the workbench provided in an embodiment of this application.

[0017] The reference numerals in the detailed embodiments are as follows:

[0018] A decomposition and filling device 100 for dead chickens includes a support frame 110, a first storage bin 111, a second storage bin 112, a workbench 120, a conveying device 121, a feeding funnel 122, a first metering valve 123, a second metering valve 124, a first conveying pipe 125, a second conveying pipe 126, a fermentation tank 130, a tank body 131, a liquid outlet pipe 132, a lifting component 140, a connecting platform 141, a rotating screw 142, a rotating motor 143, an annular support plate 150, a tension spring 151, a vibration motor 152, an elastic pad 153, a receiving hopper 160, and a flap valve 161. Detailed Implementation

[0019] The embodiments of the technical solution of this application will be described in detail below with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of this application, and are therefore merely examples and should not be used to limit the scope of protection of this application. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit this application; the terms "comprising" and "having," and any variations thereof, in the specification, claims, and the foregoing description of the accompanying drawings, are intended to cover non-exclusive inclusion.

[0020] For details, please refer to Figures 1 to 3 , Figure 1 This is a schematic diagram of the overall structure of the decomposition and filling device for dead chickens provided in an embodiment of this application. Figure 2 This is a partial structural diagram of the annular support plate and its connection points provided in an embodiment of this application. Figure 3This is a cross-sectional structural diagram of the workbench provided in an embodiment of this application. The decomposition and filling device 100 for dead culled chickens includes a support frame 110 and a workbench 120 disposed on one side of the support frame 110. The support frame 110 can be welded from steel components, and its height should be slightly higher than the workbench 120 so that the materials in the first storage bin 111 and the second storage bin 112 at the top of the support frame 110 can enter the discharge funnel 122 under the action of gravity. The first storage bin 111 and the second storage bin 112 are respectively disposed at the top of the support frame 110. The first storage bin 111 and the second storage bin 112 are used to store the dead culled chickens that have been crushed and the fermentation substrate that has been sterilized. The interior of the workbench 120 is a hollow structure. A conveying device 121 is horizontally arranged through the bottom of the workbench 120. A fermentation box 130 is placed on the top of the conveying device 121. The conveying device 121 can send the fermentation box 130 from the outside into the cavity inside the workbench 120 for filling. An annular support plate 150 is connected to the inner cavity of the workbench 120 via a lifting component 140. The lifting component 140 is used to move the annular support plate 150 up or down. A receiving hopper 160 is provided on the inner side of the annular support plate 150. Multiple tension springs 151 are connected between the outer wall of the receiving hopper 160 and the inner wall of the annular support plate 150. During the upward or downward movement of the annular support plate 150, the receiving hopper 160 will rise and fall synchronously through the tension springs 151. The hardness and number of tension springs 151 can be set according to actual conditions, as long as the usage requirements are met, which will not be elaborated here. A vibration motor 152 is fixed on the annular support plate 150. The vibrating end of the vibration motor 152 abuts against the outer side of the receiving hopper 160. When the vibration motor 152 is turned on, its vibrating end will drive the receiving hopper 160 to vibrate. A flap valve 161 is installed at the bottom of the receiving hopper 160. When the flap valve 161 is closed, the receiving hopper 160 can complete the material receiving operation. When the flap valve 161 is opened, the material inside will fall into the fermentation tank 130. A discharge funnel 122 is installed on the top of the workbench 120 above the receiving hopper 160. The discharge funnel 122 is used to guide the material. The bottom of the discharge funnel 122 is open and faces the receiving hopper 160. The top of the discharge funnel 122 is connected to a first metering valve 123 and a second metering valve 124. The first metering valve 123 and the second metering valve 124 are used to control the amount of material fed into the discharge funnel 122 from the first storage tank 111 and the second storage tank 112 at one time. It can be understood that the first metering valve 123 and the second metering valve 124 can also be replaced with corresponding weighing equipment for use, with the same effect.The first metering valve 123 and the second metering valve 124 are connected to the first storage tank 111 and the second storage tank 112 through the first conveying pipe 125 and the second conveying pipe 126, respectively. The materials in the first storage tank 111 and the second storage tank 112 are added to the discharge funnel 122 one by one under the control of the first metering valve 123 and the second metering valve 124.

[0021] In this embodiment, during operation, the conveying device 121 transports the fermentation tank 130 to the inside of the workbench 120. The lifting component 140 lifts the annular support plate 150 and the receiving hopper 160 to the discharge funnel 122. The second metering valve 124 opens, and the fermentation substrate sequentially passes through the second conveying pipe 126, the second metering valve 124, and the discharge funnel 122 into the receiving hopper 160. Subsequently, the annular support plate 150 falls, causing the receiving hopper 160 to enter the fermentation tank 130 and opening the flap valve 161 to discharge the substrate. After the flap valve 161 closes, the annular support plate 150 and the receiving hopper 160 are lifted again. Then, the first metering valve 123 and the second metering valve 124 open simultaneously, allowing the fermentation substrate to be discharged. The substrate and dead chicken pieces are simultaneously fed into the receiving hopper 160. After the vibration motor 152 is turned on, it drives the receiving hopper 160 to vibrate, thereby mixing the dead chicken pieces and fermentation substrate inside the receiving hopper 160 evenly. Then, the second quantitative valve 124 is opened again to input the fermentation substrate into the top layer inside the receiving hopper 160 for the third time. Subsequently, the annular support plate 150 is driven by the lifting component 140 to fall again, causing the receiving hopper 160 to enter the fermentation box 130 again. The second discharge is carried out by opening the flap valve 161. After the discharge is completed, the receiving hopper 160 is lifted, and the conveying device 121 transports the fermentation box 130 to the outside of the workbench 120. Multiple fermentation boxes 130 can be filled in this cycle.

[0022] As can be seen from the above, in this embodiment, by setting up a support frame 110 and a workbench 120, and by setting up a conveying device 121 at the bottom of the workbench 120, the fermentation box 130 can be conveyed to the workbench 120 and filled through the conveying device 121. The entire process involves low manual labor intensity and effectively avoids contact between operators and chicken pieces and fermentation substrate, ensuring safety and hygiene in the production process. In this embodiment, by setting up an annular support plate 150, a tension spring 151, a vibration motor 152, and a receiving hopper 160, the vibration motor can drive the receiving hopper 160 to vibrate during the second filling of materials, thereby ensuring that the chicken pieces and fermentation substrate inside the receiving hopper 160 are fully mixed. Subsequently, when the fermentation substrate is fed to the top of the receiving hopper 160 for the third time and the materials inside the receiving hopper 160 are added to the fermentation box 130 for the second time, the fully mixed chicken pieces and fermentation substrate layer will be located in the middle of the entire fermentation layer of the fermentation box 130, further ensuring the fermentation effect. In some embodiments, the fermentation tank 130 includes a tank body 131 and a cover. A liquid outlet pipe 132 is connected to the bottom of the outer side wall of the tank body 131, and a valve body is provided at the liquid outlet pipe 132. In this embodiment, the fermentation tank 130 can be sealed by the cover, and the liquid outlet pipe 132 can also drain the liquid inside the fermentation tank 130.

[0023] In some embodiments, a temperature detection device is installed inside the housing 131, and a heating wire is installed inside the housing 131. A PLC control box is fixed to the outside of the housing 131. The temperature detection device and the heating wire are both electrically connected to the PLC control box, and the heating wire is electrically connected to a power source. In this embodiment, through the above-mentioned settings, a preset threshold can be set. When the temperature detection device detects that the temperature inside the housing 131 exceeds the preset threshold, the PLC sends an electrical signal to the heating wire, and the heating wire is de-energized, thereby effectively preventing overheating inside the fermentation chamber 130.

[0024] In some embodiments, the size of the annular support plate 150 corresponds to the top cross-sectional size of the fermentation tank 130, and an annular elastic pad 153 is provided at the bottom of the annular support plate 150. In this embodiment, with the above arrangement, when the annular support plate 150 drives the receiving hopper 160 to fall into the fermentation tank 130 and conveys materials to the fermentation tank 130, the elastic pad 153 will be located between the annular support plate 150 and the fermentation tank 130, thereby preventing dust from escaping along the contact surface between the receiving hopper 160 and the annular support plate 150 during the material conveying process.

[0025] In some embodiments, the lifting component 140 includes two connecting platforms 141 disposed on the inner sidewall of the cavity of the worktable 120. A rotating screw 142 is rotatably disposed on the connecting platform 141. The rotating screw 142 passes through and is screwed to the annular support plate 150. The top of the rotating screw passes through to the top wall of the worktable 120 and is connected to a rotating motor 143. A plurality of limiting rods are connected to the top of the connecting platform 141 and the worktable 120. The limiting rods pass through the annular support plate 150. For ease of explanation, this application embodiment shows a specific arrangement of the lifting component 140. With the above arrangement, after the rotating motor 143 is turned on, it will drive the rotating screw 142 to rotate. In turn, the rotating screw 142 drives the annular support plate 150 to move during the rotation. The specific direction of movement can be adjusted by controlling the rotation direction of the rotating motor 143.

[0026] In some embodiments, a hoist is connected to the first storage bin 111 and the second storage bin 112 respectively. In this embodiment, with the above arrangement, the first hoist can be used to distribute and transport materials to the first storage bin 111 and the second storage bin 112.

[0027] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and not to limit them. Although the foregoing embodiments have provided a detailed description of this application, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features. These modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application, and they should all be covered within the scope of the claims and specification of this application. In particular, as long as there is no structural conflict, the various technical features mentioned in the embodiments can be combined in any way. This application is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A decomposition and filling device for dead culled chickens, characterized in that, It includes a support frame and a worktable disposed on one side of the support frame, and a first storage box and a second storage box are respectively disposed on the top of the support frame; The workbench has a hollow interior. A conveying device is horizontally installed through the bottom of the workbench, and a fermentation tank is placed on top of the conveying device. An annular support plate is connected to the inner cavity of the workbench through a lifting component. A receiving hopper is installed on the inner side of the annular support plate. Multiple tension springs are connected between the outer side wall of the receiving hopper and the inner side wall of the annular support plate. A vibration motor is fixed on the annular support plate, and the vibrating end of the vibration motor abuts against the outer side of the receiving hopper. The bottom of the receiving hopper is equipped with a flap valve, and the top of the workbench is equipped with a discharge funnel located above the receiving hopper. The bottom of the discharge funnel is open and faces the receiving hopper. The top of the discharge funnel is connected to a first metering valve and a second metering valve. The first metering valve and the second metering valve are respectively connected to the first storage tank and the second storage tank through a first conveying pipe and a second conveying pipe.

2. The decomposition and filling device for dead culled chickens according to claim 1, characterized in that, The fermentation tank includes a tank body and a cover. A liquid outlet pipe is connected to the bottom of the outer side wall of the tank body, and a valve body is provided at the liquid outlet pipe.

3. The decomposition and filling device for dead culled chickens according to claim 2, characterized in that, The box body is equipped with a temperature detection device and a heating wire. A PLC control box is fixed to the outside of the box body. The temperature detection device and the heating wire are both electrically connected to the PLC control box, and the heating wire is electrically connected to a power source.

4. The decomposition and filling device for dead culled chickens according to claim 1, characterized in that, The dimensions of the annular support plate correspond to the top cross-sectional dimensions of the fermentation tank, and an annular elastic pad is provided at the bottom of the annular support plate.

5. The decomposition and filling device for dead culled chickens according to claim 1, characterized in that, The lifting component includes two connecting platforms disposed on the inner side wall of the inner cavity of the workbench. A rotating screw is rotatably disposed on the connecting platform. The rotating screw passes through and is screwed to the annular support plate. The top of the rotating screw passes through to the top wall of the workbench and is connected to a rotating motor. Several limiting rods are connected to the top of the connecting platform and the workbench. The limiting rods pass through the annular support plate.

6. The decomposition and filling device for dead culled chickens according to claim 1, characterized in that, The first storage bin and the second storage bin are respectively connected to a hoist.

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