Magnetizing detection device
By integrating magnetization and testing processes into a magnetization and testing device, the problem of inconsistent magnetic flux in permanent magnets has been solved, enabling stable magnetization of samples and efficient production.
Patent Information
- Application Number
- CN202422545089.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-10-21
AI Technical Summary
In existing technologies, it is difficult to maintain consistency and uniformity of the magnetic flux of permanent magnets after magnetization, which affects production efficiency and product quality.
A magnetization detection device was designed, which integrates magnetization and detection processes. Through the coordinated work of the support mechanism, the pressing mechanism, the detection mechanism and the transfer mechanism, the device can achieve precise positioning, fixation and rotation detection of the sample, and ensure the consistency and uniformity of the magnetic flux.
This improves the consistency and uniformity of magnetic flux in permanent magnets, reduces the difficulty of manual operation, increases production efficiency, and ensures that samples meet standards.
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Figure CN223501149U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of permanent magnet magnetization technology, and more specifically, to a magnetization detection device. Background Technology
[0002] Permanent magnet materials are widely used in various fields such as new energy vehicle motors, instruments, meters, home appliances, and medical devices. In the manufacturing process of permanent magnets, the magnets are generally magnetized by overall saturation magnetization to improve production efficiency. However, due to the influence of many factors such as raw materials, human factors, equipment, processes, and environment, it is difficult to guarantee the consistency and uniformity of the magnetic flux of permanent magnets. Therefore, specific equipment is needed to quantitatively magnetize or demagnetize permanent magnets so that each permanent magnet has the same specifications. Utility Model Content
[0003] The main objective of this application is to provide a magnetization detection device to solve the problem that the magnetic flux of permanent magnets after magnetization is difficult to keep consistent in the prior art.
[0004] According to one aspect of this application, a magnetization detection device is provided, comprising:
[0005] A magnetization station, which is equipped with a magnetization station and a testing station;
[0006] A magnetizing coil is disposed at the magnetizing station, and the magnetizing coil is used at least to magnetize the sample to be magnetized;
[0007] A support mechanism is provided at the magnetization station and located below the magnetization coil. The support mechanism is at least used to limit and fix the sample and move the sample into the magnetization coil.
[0008] A pressing mechanism is disposed at the magnetization station and located above the magnetization coil. The pressing mechanism is at least used to cooperate with the support mechanism to fix the sample.
[0009] A testing mechanism is provided at the testing station. The testing mechanism includes a testing coil, a fluxmeter, and a rotating placement assembly. The testing coil is electrically connected to the fluxmeter. The testing coil is used at least to sense the change in magnetic flux of the magnetized sample. The fluxmeter is used at least to detect the magnitude of the magnetic flux of the magnetized sample. The rotating placement assembly is at least partially located within the testing coil and is used at least to limit and fix the magnetized sample and drive the sample to rotate.
[0010] A transfer mechanism is movably disposed on the magnetization stage, and the transfer mechanism is used at least to move the sample to the magnetization station or the detection station.
[0011] Furthermore, the support mechanism includes:
[0012] A first column is provided on the magnetization platform and located at the magnetization station. A first guide rail is provided on the first column and extends along a first direction.
[0013] The first driving cylinder is mounted on the first column;
[0014] The first connecting part is movably disposed on the first column and is driven by the first driving cylinder to reciprocate on the first guide rail under the drive of the first driving cylinder.
[0015] A support portion is provided on the side of the first connecting portion away from the first driving cylinder;
[0016] The first limiting part is disposed at the end of the support part away from the first connecting part.
[0017] Furthermore, the first connecting portion includes a first connecting plate, the supporting portion includes a supporting column, the first limiting portion includes a first limiting block, the first limiting block has a first limiting groove and a first clearance groove, the first limiting groove and the first clearance groove are connected, and the first limiting groove and the first clearance groove extend in different directions.
[0018] Furthermore, the pressing mechanism includes:
[0019] The second column is located at the magnetization station and is provided with a second guide rail, which extends along the first direction.
[0020] The second drive cylinder is mounted on the second column;
[0021] A pressure rod assembly is disposed on the second column and is driven by the second drive cylinder to reciprocate on the second guide rail under the drive of the second drive cylinder.
[0022] Furthermore, the pressure bar assembly includes:
[0023] The second connecting plate is disposed on the second column and is connected to the second driving cylinder in a driving connection.
[0024] A pressure rod body is disposed at the end of the second connecting plate away from the second driving cylinder;
[0025] A stop block is provided at the end of the pressure rod body away from the second connecting plate.
[0026] Furthermore, the magnetizing coil has a first clearance space to avoid the reciprocating motion of the support mechanism along a first direction, and a magnetizing position is provided within the first clearance space.
[0027] Furthermore, the rotating placement assembly includes:
[0028] A first drive motor is disposed at the detection station;
[0029] A rotating column is driven and connected to the first drive motor to rotate under the drive of the first drive motor, and the rotating column is at least partially located inside the detection coil;
[0030] The second limiting part is disposed at the end of the rotating column away from the first drive motor and located inside the detection coil.
[0031] Furthermore, the second limiting portion includes a second limiting block, the second limiting block having a second limiting groove and a second clearance groove, the second limiting groove communicating with the second clearance groove, and the second limiting groove and the second clearance groove having different extending directions.
[0032] Furthermore, the magnetizing platform is provided with a mounting plate, and the mounting plate is provided with a lead screw, a slider, and a second drive motor. The lead screw extends along a second direction, and the slider is movably mounted on the lead screw. The second drive motor is drivenly connected to the lead screw to drive the lead screw to rotate and drive the slider to reciprocate along the second direction.
[0033] The transfer mechanism includes a transfer manipulator, which is mounted on the slider. A third drive motor is mounted on the transfer manipulator and is connected to the transfer manipulator to drive the transfer manipulator to reciprocate along a first direction.
[0034] Furthermore, the detection coil has a second clearance space to avoid the movement of the transfer mechanism in the first direction, and a detection position is provided in the second clearance space.
[0035] In this application, when actually using the magnetization detection device, the sample to be magnetized can be placed on the support mechanism manually or mechanically. Then, the pressing mechanism is lowered to the position of the sample and comes into contact with it. At this time, the support mechanism and the pressing mechanism cooperate to limit and fix the sample to be magnetized. Then, the support mechanism and the pressing mechanism move downwards synchronously to place the sample inside the magnetization coil, and the magnetization coil is used to saturate the sample, making it magnetic. After magnetization is complete, both the pressing mechanism and the support mechanism move upwards to their respective initial positions. Then, the transfer mechanism moves the magnetized sample from the support mechanism to the rotating placement assembly. Subsequently, the rotating placement assembly drives the sample to rotate inside the detection coil. This detection coil can sense the change in magnetic flux of the magnetized sample, and the magnetometer can detect the magnitude of the magnetic flux detected by the detection coil. The magnetization detection device in this application integrates the magnetization process and the detection process, which can not only ensure the consistency and uniformity of the magnetic flux of the sample to ensure that the sample meets the standard, but also reduce manual operation, reduce the difficulty of manual operation, and effectively improve production efficiency. Attached Figure Description
[0036] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:
[0037] Figure 1 This is a schematic diagram of the magnetization detection device disclosed in the embodiments of this application;
[0038] Figure 2 This is a schematic diagram of the structure of the pressing mechanism and the supporting mechanism disclosed in the embodiments of this application when they are moved to the magnetization position;
[0039] Figure 3 This is a schematic diagram of the structure of the first limiting part disclosed in the embodiments of this application;
[0040] Figure 4 This is a schematic diagram of the structure of the second limiting part disclosed in the embodiments of this application.
[0041] The above figures include the following reference numerals:
[0042] 101. Magnetizing station; 102. Inspection station; 20. Magnetizing coil; 201. First clearance space; 202. Magnetizing position;
[0043] 30. Support mechanism; 31. First column; 311. First guide rail; 32. First drive cylinder; 33. First connecting part; 331. First connecting plate; 34. Support part; 341. Support column; 35. First limiting part; 351. First limiting block; 3511. First limiting groove; 3512. First clearance groove;
[0044] 40. Pressing mechanism; 41. Second column; 411. Second guide rail; 42. Second drive cylinder; 43. Pressing rod assembly; 431. Second connecting plate; 432. Pressing rod body; 433. Abutting block;
[0045] 50. Detection mechanism; 51. Detection coil; 501. Second clearance space; 52. Magnetometer; 53. Rotating placement assembly; 531. First drive motor; 532. Rotating column; 533. Second limiting part; 5331. Second limiting block; 5332. Second limiting groove; 5333. Second clearance groove;
[0046] 60. Transfer mechanism; 61. Transfer robot;
[0047] 70. Mounting plate. Detailed Implementation
[0048] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. This application will now be described in detail with reference to the accompanying drawings and embodiments.
[0049] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.
[0050] Unless otherwise specifically stated, the relative arrangement, numerical expressions, and values of the components and steps described in these embodiments do not limit the scope of this application. It should also be understood that, for ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.
[0051] As described in the background section, various factors such as raw materials, human factors, equipment, processes, and environment can negatively impact the magnetization of permanent magnets, making it difficult to ensure the consistency and uniformity of the magnetic flux. To address this, the inventors of this application have designed a novel magnetization detection device that solves the problem of inconsistent magnetic flux in magnetized permanent magnets in the prior art. The magnetization detection device of this application will be described in detail below with reference to the accompanying drawings.
[0052] It should be noted that "first direction" in this application is an appendix. Figure 1 The direction indicated by the letter X in the middle, "second direction" is attached. Figure 1 The direction indicated by the letter Y in this application refers to the "sample" which includes a magnet.
[0053] See Figures 1 to 4 As shown, this application provides a magnetization detection device, which includes a magnetization stage (not shown in the figure), a magnetization coil 20, a support mechanism 30, a pressing mechanism 40, a detection mechanism 50, and a transfer mechanism 60.
[0054] The magnetization platform is equipped with a magnetization station 101 and a testing station 102 (see attached). Figure 1(with plane A as the boundary); a magnetizing coil 20 is disposed at the magnetizing station 101, and the magnetizing coil 20 is used at least to magnetize the sample to be magnetized; a support mechanism 30 is disposed at the magnetizing station 101 and located below the magnetizing coil 20, and the support mechanism 30 is used at least to limit and fix the sample and move the sample into the magnetizing coil 20; a pressing mechanism 40 is disposed at the magnetizing station 101 and located above the magnetizing coil 20, and the pressing mechanism 40 is used at least to cooperate with the support mechanism 30 to fix the sample; a detection mechanism 50 is disposed at the detection station 102, and the detection mechanism 50 includes a detection line. The system includes a detection coil 51, a fluxmeter 52, and a rotating placement assembly 53. The detection coil 51 is electrically connected to the fluxmeter 52. The detection coil 51 is used at least to sense the change in magnetic flux of the magnetized sample. The fluxmeter 52 is used at least to detect the magnitude of the magnetic flux of the magnetized sample. The rotating placement assembly 53 is at least partially located within the detection coil 51 and is used at least to limit and fix the magnetized sample and drive the sample to rotate. A transfer mechanism 60 is movably disposed on the magnetization stage and is used at least to move the sample to the magnetization station 101 or the detection station 102.
[0055] In this embodiment, when using the magnetization detection device, the sample to be magnetized can be placed on the support mechanism 30 manually or mechanically. Then, the pressing mechanism 40 is lowered to the position of the sample and comes into contact with it. At this time, the support mechanism 30 and the pressing mechanism 40 cooperate to limit and fix the sample to be magnetized. Then, the support mechanism 30 and the pressing mechanism 40 move downward synchronously to place the sample to be magnetized in the magnetization coil 20, and the magnetization coil 20 is used to saturate magnetize the sample to make it magnetic. After magnetization is completed, the pressing mechanism 40 and the support mechanism 30 move upward and move to their respective initial positions. Then, the transfer mechanism 60 moves the magnetized sample from the support mechanism 30 to the rotating placement assembly 53. Then, the rotating placement assembly 53 drives the sample to rotate in the detection coil 51. The detection coil 51 can sense the change in magnetic flux of the magnetized sample, and the magnetometer 52 can detect the magnitude of the magnetic flux detected by the detection coil 51.
[0056] In this way, when the magnetic flux value of the sample is within the preset range, the sample can be moved from the rotating placement component 53 to the support mechanism 30 by the transfer mechanism 60, and then the sample can be removed manually or mechanically. When the magnetic flux value of the sample is outside the preset range, the sample can be moved from the rotating placement component 53 to the support mechanism 30 by the transfer mechanism 60, and then the above magnetization operation can be repeated to place the sample in the magnetization coil 20. Then, the magnetization coil 20 can be magnetized or demagnetized according to the detection value of the magnetometer 52. Then, the sample can be moved from the support mechanism 30 to the rotating placement component 53 by the transfer mechanism 60 to detect the magnetic flux in the detection coil 51. If the magnetic flux value of the sample is still outside the preset range, the above operation is repeated until the magnetic flux value is within the preset range. Therefore, the magnetization detection device in this embodiment can keep the magnetic flux of the magnetized sample consistent, thereby achieving magnetic stabilization of the sample and keeping its performance stable. At the same time, the entire magnetization detection process does not require manual intervention, which greatly reduces the difficulty of operation for workers, saves labor, and effectively improves production efficiency.
[0057] In other words, the magnetization detection device in this embodiment integrates the magnetization process and the detection process, which can not only ensure the consistency and uniformity of the magnetic flux of the sample to ensure that the sample meets the standard, but also reduce manual operation, reduce the difficulty of manual operation, and effectively improve production efficiency.
[0058] It should be noted that the "preset range of magnetic flux" in this application refers to the magnetic flux Φ satisfying the relationship: 101.718μsμ-0.25%≤Φ≤101.718μVsμ10.25%, such as 101.7155μVsμ, 101.7160μVsμ, 101.7165μVsμ, 101.7170μVsμ, 101.7175μVsμ, 101.7180μVsμ, 101.7185μVsμ, 101.7190μVsμ, 101.7195μVsμ, 101.200μVsμ, 101.7205μVsμ and any value between them.
[0059] Further, see Figure 1As shown, the support mechanism 30 in this embodiment includes a first column 31, a first drive cylinder 32, a first connecting part 33, a support part 34, and a first limiting part 35. The first column 31 is disposed on the magnetization platform and located at the magnetization station 101. A first guide rail 311 is disposed on the first column 31, extending along a first direction. The first drive cylinder 32 is disposed on the first column 31. The first connecting part 33 is movably disposed on the first column 31 and is drivenly connected to the first drive cylinder 32, so that it reciprocates on the first guide rail 311 under the drive of the first drive cylinder 32. The support part 34 is disposed on the side of the first connecting part 33 away from the first drive cylinder 32. The first limiting part 35 is disposed at the end of the support part 34 away from the first connecting part 33. In other words, in this embodiment, the sample to be magnetized can be placed on the first limiting part 35 manually or mechanically. Then, the pressing mechanism 40 is lowered to the position of the sample and comes into contact with it. At this time, the first limiting part 35 and the pressing mechanism 40 cooperate to limit and fix the sample to be magnetized. Then, the first connecting part 33 is driven to move downward along the first guide rail 311 by the first driving cylinder 32, thereby driving the support part 34 and the first limiting part 35 to move downward synchronously, so that the sample to be magnetized can be located inside the magnetization coil 20, and finally the sample is magnetized. It can be seen that the support mechanism 30 in this embodiment can achieve precise positioning and fixation of the sample, as well as rapid and accurate movement on the magnetization station 101, which improves the efficiency and accuracy of the magnetization process to a certain extent and avoids the influence caused by human operation.
[0060] Specifically, in this embodiment, the first column 31 provides support for the entire support mechanism 30, ensuring its stable operation; the first guide rail 311 provides a stable moving path for the first connecting part 33; the first drive cylinder 32 provides power to drive the other components of the support mechanism 30 to move; the first connecting part 33 provides support for the support part 34 and the first limiting part 35, and transmits the driving force of the first drive cylinder 32 to the support part 34 and the first limiting part 35; the support part 34 provides support for the first limiting part 35; the first limiting part 35 is used to limit and fix the sample, preventing the sample from falling off during the operation of the support mechanism 30, effectively ensuring the normal operation of the support mechanism 30.
[0061] Further, see Figure 1 as well as Figure 3As shown, in this embodiment, the first connecting part 33 includes a first connecting plate 331, the supporting part 34 includes a supporting column 341, and the first limiting part 35 includes a first limiting block 351. The first limiting block 351 has a first limiting groove 3511 and a first clearance groove 3512. The first limiting groove 3511 and the first clearance groove 3512 are connected, and their extending directions are different. Specifically, the first limiting groove 3511 facilitates the installation and fixation of the sample; the first clearance groove 3512 facilitates the transfer mechanism 60 to clamp the sample to separate it from the first limiting block 351. In this embodiment, the sample and the first limiting groove 3511 can be connected by snap-fit, screw connection, or other methods.
[0062] Further, see Figure 1 As shown, the pressing mechanism 40 in this embodiment includes a second column 41, a second driving cylinder 42, and a pressing rod assembly 43. The second column 41 is disposed at the magnetization station 101, and a second guide rail 411 is provided on the second column 41, extending along a first direction. The second driving cylinder 42 is disposed on the second column 41. The pressing rod assembly 43 is disposed on the second column 41 and is drivenly connected to the second driving cylinder 42, so that it reciprocates on the second guide rail 411 under the drive of the second driving cylinder 42. That is, in this embodiment, when the sample is placed on the support mechanism 30, the pressing rod assembly 43 can be driven by the second driving cylinder 42 to descend to the position of the sample and abut against the sample, thereby allowing the pressing rod assembly 43 to cooperate with the support mechanism 30 to achieve the limiting and fixing of the sample to be magnetized.
[0063] Specifically, in this embodiment, the second column 41 can support the entire pressing mechanism 40 and ensure the stable operation of the pressing mechanism 40; the second guide rail 411 can provide a stable moving path for the pressure rod assembly 43; the second drive cylinder 42 is responsible for providing power to drive the pressure rod assembly 43 to move; the pressure rod assembly 43 can apply a pushing force to the sample to fix the sample on the first limiting part 35.
[0064] Further, see Figure 1As shown, the pressure rod assembly 43 in this embodiment includes a second connecting plate 431, a pressure rod body 432, and a stop block 433. The second connecting plate 431 is mounted on the second column 41 and is drivenly connected to the second driving cylinder 42. The pressure rod body 432 is located at the end of the second connecting plate 431 away from the second driving cylinder 42. The stop block 433 is located at the end of the pressure rod body 432 away from the second connecting plate 431. That is, the second connecting plate 431 reciprocates along the second guide rail 411 under the drive of the second driving cylinder 42, thereby causing the pressure rod body 432 and the stop block 433 to move towards or away from the first limiting part 35. Specifically, the second connecting plate 431 provides support for the pressure rod body 432 and transmits the driving force of the second driving cylinder 42 to the pressure rod body 432; the pressure rod body 432 can be used to apply pressure to the sample; and the stop block 433 is used to directly contact and press the sample.
[0065] Further, see Figure 1 As shown, the magnetizing coil 20 in this embodiment has a first clearance space 201 to allow the support mechanism 30 to reciprocate along a first direction, and a magnetizing position 202 is provided within the first clearance space 201. Specifically, the first clearance space 201 provides sufficient space for the support mechanism 30 to reciprocate along the first direction, allowing the support mechanism 30 to move smoothly within the magnetizing coil 20 without colliding with it, thus preventing damage to the support mechanism 30 and the magnetizing coil 20. At the same time, since the movement of the support mechanism 30 does not interfere with the magnetizing coil 20, the stability and consistency of the magnetic field within the magnetizing coil 20 can be maintained, effectively ensuring the magnetization quality of the sample. The magnetizing position 202 ensures that the sample can be accurately magnetized at the appropriate position.
[0066] Further, see Figure 1 As shown, the rotating placement assembly 53 in this embodiment includes a first drive motor 531, a rotating column 532, and a second limiting part 533. The first drive motor 531 is located at the detection station 102; the rotating column 532 is driven by the first drive motor 531 to rotate under its drive, and the rotating column 532 is at least partially located within the detection coil 51; the second limiting part 533 is located at the end of the rotating column 532 away from the first drive motor 531 and within the detection coil 51. That is, after the sample is magnetized, the transfer mechanism 60 picks up the sample and moves it from the first limiting part 35 to the second limiting part 533. Then, the first drive motor 531 is activated, driving the rotating column 532 to rotate, thereby rotating the second limiting part 533, and consequently causing the sample to rotate within the detection coil 51, thus detecting the magnitude of the sample's magnetic flux.
[0067] Specifically, the first drive motor 531 is responsible for providing rotational power to drive the rotating column 532 to rotate; the rotating column 532 provides support for the second limiting part 533 and transmits the driving force of the first drive motor 531 to the second limiting part 533; the second limiting part 533 is used to limit and fix the sample after magnetization to prevent the sample from falling off during rotation, effectively ensuring the normal operation of the detection mechanism 50.
[0068] Further, see Figure 4 As shown, the second limiting part 533 in this embodiment includes a second limiting block 5331. The second limiting block 5331 has a second limiting groove 5332 and a second clearance groove 5333. The second limiting groove 5332 and the second clearance groove 5333 communicate with each other, and the extension directions of the second limiting groove 5332 and the second clearance groove 5333 are different. Specifically, the second limiting groove 5332 facilitates the installation and fixation of the sample; the second clearance groove 5333 facilitates the transfer mechanism 60 to clamp the sample to separate the sample from the second limiting block 5331. In this embodiment, the sample and the second limiting groove 5332 can be connected by snap-fit, screw connection, or other methods.
[0069] Further, see Figure 1 As shown, in this embodiment, a mounting plate 70 is provided on the magnetizing platform. A lead screw (not shown in the figure), a slider (not shown in the figure), and a second drive motor (not shown in the figure) are provided on the mounting plate 70. The lead screw extends along a second direction, and the slider is movably mounted on the lead screw. The second drive motor is driven and connected to the lead screw to drive the lead screw to rotate, thereby driving the slider to reciprocate along the second direction. The transfer mechanism 60 includes a transfer manipulator 61, which is mounted on the slider. A third drive motor is provided on the transfer manipulator 61 and is driven and connected to the transfer manipulator 61 to drive the transfer manipulator 61 to reciprocate along a first direction.
[0070] Specifically, the combination of the lead screw and slider in this embodiment provides a precise motion control mechanism. When the second drive motor drives the lead screw to rotate, it can accurately control the movement of the slider, thereby driving the transfer robot 61 to reciprocate along the second direction. This, in turn, moves the sample between the magnetization station 101 and the detection station 102 on the magnetization stage, reducing the sample transfer time to a certain extent and effectively improving the production efficiency of the magnetization detection device. When the transfer robot 61 moves the sample from the magnetization station 101 to the detection station 102, the third drive motor can drive the transfer robot 61 to move along the first direction, thereby placing the sample on the second limiting part 533, and thus detecting the magnetic flux of the sample.
[0071] Further, see Figure 1 As shown, the detection coil 51 in this embodiment has a second clearance space 501 to avoid the movement of the transfer mechanism 60 along the first direction, and a detection position is provided within the second clearance space 501. Specifically, the second clearance space 501 provides sufficient movement space for the transfer robot 61 to reciprocate along the first direction, allowing the transfer robot 61 to move smoothly within the detection coil 51 without colliding with it, thereby preventing damage to the transfer robot 61 and the detection coil 51. At the same time, since the movement of the transfer robot 61 does not interfere with the detection coil 51, the stability and consistency of the detection coil 51 during detection can be guaranteed, effectively ensuring the detection of the magnetic flux of the sample; and the setting of the detection position can ensure that the sample can be accurately detected at an appropriate position.
[0072] Specifically, the working principle of the magnetization detection device of this application is as follows:
[0073] First, the sample to be magnetized is placed in the first limiting groove 3511 of the first limiting block 351 by manual or mechanical feeding. Then, the second driving cylinder 42 is activated to drive the pressure rod assembly 43 to move downward in the first direction until the abutment block 433 in the pressure rod assembly 43 abuts against the sample, thus fixing the sample. Then, the first driving cylinder 32 and the second driving cylinder 42 are activated simultaneously to drive the pressing mechanism 40 and the support mechanism 30 to move downward synchronously, thereby moving the sample to the magnetization position 202 in the magnetization coil 20. The first driving cylinder 32 drives the first connecting part 33 to move downward on the first guide rail 311, thereby driving the support part 34 and the first limiting part 35 to move downward. The second driving cylinder 42 drives the second connecting plate 431 to move downward on the second guide rail 411, thereby driving the pressure rod body 432 and the abutment block 433 to move downward synchronously.
[0074] Next, the magnetizing coil 20 is turned on to saturate the sample with a predetermined voltage, thereby making the sample magnetic.
[0075] After the sample is magnetized, the second drive cylinder 42 is activated to drive the pressure rod assembly 43 to move upward in the first direction to its initial position. Simultaneously, the first drive cylinder 32 is activated to drive the first connecting part 33 to move upward in the first direction to its initial position. Then, the second drive motor is activated, driving the transfer robot 61 to move upward in the second direction above the first limiting block 351. Next, the third drive motor is activated, driving the transfer robot 61 downward in the first direction to the first limiting block 351, where it grips the magnetized sample. After the sample is gripped, the third drive motor is activated, driving the transfer robot 61 upward in the first direction. Then, the second drive motor is activated, driving the transfer robot 61 to move upward in the second direction to above the second limiting block 5331. Finally, the third drive motor drives the transfer robot 61 downward in the first direction to the second limiting block 5331, placing the sample in the second limiting groove 5332.
[0076] After the sample is installed, the magnetometer 52 is zeroed first, and then the detection coil 51 and the first drive motor 531 are turned on at the same time. The first drive motor 531 drives the rotating column 532 to rotate, thereby driving the second limit block 5331 to rotate synchronously, and then driving the sample to rotate in the detection coil 51 to complete the detection of magnetic flux.
[0077] The magnetic flux of the sample is detected by the fluxmeter 52. When the magnetic flux of the sample is within the preset range, the sample can be moved from the detection station 102 to the magnetization station 101 by the transfer mechanism 60, and then the sample can be removed manually or mechanically. When the magnetic flux of the sample is outside the preset range, the sample can be moved from the detection station 102 to the magnetization station 101 by the transfer mechanism 60, and the sample can be magnetized or demagnetized by the magnetization coil 20. Then the sample can be moved from the magnetization station 101 to the detection station 102 again to re-detect the magnetic flux of the sample. If the magnetic flux of the sample is still outside the preset range, the above actions are repeated until the magnetic flux of the sample is within the preset range.
[0078] For ease of description, spatial relative terms such as "above," "on top of," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "on top of" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.
[0079] Furthermore, it should be noted that the use of terms such as "first" and "second" to define components is merely for the purpose of distinguishing the corresponding components. Unless otherwise stated, the above terms have no special meaning and therefore cannot be construed as limiting the scope of protection of this application.
[0080] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.
Claims
1. A magnetization detection device, characterized in that, include: A magnetization station, wherein the magnetization station is provided with a magnetization station (101) and a testing station (102); A magnetizing coil (20) is disposed at the magnetizing station (101) and the magnetizing coil (20) is used at least to magnetize the sample to be magnetized; A support mechanism (30) is provided at the magnetization station (101) and located below the magnetization coil (20). The support mechanism (30) is used at least to limit and fix the sample and move the sample into the magnetization coil (20). A pressing mechanism (40) is disposed at the magnetization station (101) and located above the magnetization coil (20). The pressing mechanism (40) is at least used to cooperate with the support mechanism (30) to fix the sample. The detection mechanism (50) is located at the detection station (102). The detection mechanism (50) includes a detection coil (51), a fluxmeter (52), and a rotating placement assembly (53). The detection coil (51) is electrically connected to the fluxmeter (52). The detection coil (51) is used at least to sense the change in magnetic flux of the sample after magnetization. The fluxmeter (52) is used at least to detect the magnitude of the magnetic flux of the sample after magnetization. The rotating placement assembly (53) is located at least partially inside the detection coil (51). The rotating placement assembly (53) is used at least to limit and fix the sample after magnetization and drive the sample to rotate. A transfer mechanism (60) is movably disposed on the magnetization stage, and the transfer mechanism (60) is used at least to move the sample to the magnetization station (101) or the detection station (102).
2. The magnetization detection device according to claim 1, characterized in that, The support mechanism (30) includes: The first column (31) is disposed on the magnetization platform and located at the magnetization station (101). The first column (31) is provided with a first guide rail (311) which extends along a first direction. The first driving cylinder (32) is mounted on the first column; The first connecting part (33) is movably disposed on the first column (31). The first connecting part (33) is driven to be connected to the first driving cylinder (32) so as to reciprocate on the first guide rail (311) under the drive of the first driving cylinder (32). A support portion (34) is provided on the side of the first connecting portion (33) away from the first driving cylinder (32); A first limiting part (35) is disposed at one end of the support part (34) away from the first connecting part (33).
3. The magnetization detection device according to claim 2, characterized in that, The first connecting part (33) includes a first connecting plate (331), the supporting part (34) includes a supporting column (341), and the first limiting part (35) includes a first limiting block (351). The first limiting block (351) has a first limiting groove (3511) and a first clearance groove (3512). The first limiting groove (3511) and the first clearance groove (3512) are connected, and the first limiting groove (3511) and the first clearance groove (3512) have different extending directions.
4. The magnetization detection device according to claim 1, characterized in that, The pressing mechanism (40) includes: The second column (41) is disposed at the magnetization station (101), and a second guide rail (411) is disposed on the second column (41), which extends along the first direction; The second drive cylinder (42) is mounted on the second column (41); A pressure rod assembly (43) is disposed on the second column (41) and driven by the second drive cylinder (42) to reciprocate on the second guide rail (411) under the drive of the second drive cylinder (42).
5. The magnetization detection device according to claim 4, characterized in that, The pressure bar assembly (43) includes: The second connecting plate (431) is disposed on the second column (41) and is drivenly connected to the second driving cylinder (42). A pressure rod body (432) is disposed at one end of the second connecting plate (431) away from the second driving cylinder (42); A stop block (433) is disposed at one end of the pressure rod body (432) away from the second connecting plate (431).
6. The magnetization detection device according to claim 1, characterized in that, The magnetizing coil (20) has a first clearance space (201) to avoid the reciprocating motion of the support mechanism (30) in a first direction, and a magnetizing position (202) is provided in the first clearance space (201).
7. The magnetization detection device according to claim 1, characterized in that, The rotating placement assembly (53) includes: A first drive motor (531) is provided at the detection station (102); A rotating column (532) is drivenly connected to the first drive motor (531) to rotate under the drive of the first drive motor (531), and the rotating column (532) is at least partially located inside the detection coil (51); The second limiting part (533) is disposed at one end of the rotating column (532) away from the first drive motor (531) and located inside the detection coil (51).
8. The magnetization detection device according to claim 7, characterized in that, The second limiting part (533) includes a second limiting block (5331), the second limiting block (5331) has a second limiting groove (5332) and a second clearance groove (5333), the second limiting groove (5332) and the second clearance groove (5333) are in communication, and the extension directions of the second limiting groove (5332) and the second clearance groove (5333) are different.
9. The magnetization detection device according to claim 1, characterized in that, The magnetizing platform is provided with a mounting plate (70), and the mounting plate (70) is provided with a lead screw, a slider and a second drive motor. The lead screw extends along a second direction, and the slider is movably mounted on the lead screw. The second drive motor is driven to the lead screw to drive the lead screw to rotate and drive the slider to reciprocate along the second direction. The transfer mechanism (60) includes a transfer manipulator (61), which is disposed on the slider. A third drive motor is disposed on the transfer manipulator (61), and the third drive motor is drivenly connected to the transfer manipulator (61) to drive the transfer manipulator (61) to reciprocate along a first direction.
10. The magnetization detection device according to claim 1, characterized in that, The detection coil (51) has a second avoidance space (501) to avoid the movement of the transfer mechanism (60) in the first direction, and a detection position is provided in the second avoidance space (501).