Diode assembly assembling machine

Abstract

The utility model provides a diode assembly assembling machine. The diode assembly assembling machine comprises a diode feeding assembly, a feeding manipulator, a rotating disc, a pressing assembly, a copper pipe feeding assembly and a discharging assembly. The copper pipe feeding assembly comprises a copper pipe vibration disc, and the copper pipe vibration disc is used for adjusting the posture of a copper pipe. The feeding manipulator is used for placing a diode on a first station of the turntable from the diode feeding assembly, the turntable moves the diode to a second station, and the feeding manipulator is used for mounting a copper pipe on the diode; the pressing assembly is located on the side edge of the third station and used for conducting pressing connection on the copper pipe and the diode. The discharging assembly is located on the side edge of the fourth station and used for moving the assembled copper pipe and diode away from the fourth station. According to the diode assembly assembling machine, through a series of innovative designs, the problems of low efficiency, poor consistency, insufficient precision and the like existing in a traditional assembling mode are effectively solved, and a more efficient, accurate and flexible solution is provided for the electronic manufacturing industry.

Description

Technical Field

[0001] This utility model relates to the field of automation equipment technology, specifically to a diode assembly machine. Background Technology

[0002] In the electronics manufacturing industry, diodes, as a basic semiconductor component, have a direct impact on the performance of the final product due to their assembly efficiency and quality. Traditional diode assembly usually relies on manual operation or semi-automatic equipment, which is not only inefficient but also makes it difficult to guarantee the consistency and accuracy of assembly. With the development of industrial automation, fully automated assembly machines have gradually become the key to improving production efficiency, reducing labor costs, and ensuring product quality.

[0003] The shortcomings of existing technology:

[0004] 1. Low efficiency: Traditional manual or semi-automated assembly methods require human intervention or cooperation between machines and humans, resulting in slow assembly speeds that cannot meet the needs of mass production.

[0005] 2. Poor consistency: Manual or non-fully automated assembly processes are easily affected by human factors, such as operator skill level and fatigue, which can affect product consistency and reliability.

[0006] 3. Insufficient precision: The lack of a precise positioning and detection mechanism may result in inaccurate crimping between the diode and the copper tube, affecting the quality of the electrical connection.

[0007] Therefore, existing technologies have shortcomings and need further improvement. Utility Model Content

[0008] To address the problems existing in the prior art, this utility model provides a diode assembly machine.

[0009] To achieve the above objectives, the specific solution of this utility model is as follows:

[0010] This utility model provides a diode assembly machine, comprising:

[0011] Diode feeding assembly, feeding robot, turntable, clamping assembly, copper tube feeding assembly, unloading assembly;

[0012] The turntable is sequentially equipped with a first workstation, a second workstation, a third workstation, and a fourth workstation;

[0013] The turntable is sequentially equipped with a diode feeding assembly, a feeding robot, a clamping assembly, a copper tube feeding assembly, and a discharging assembly.

[0014] The copper tube feeding assembly includes a copper tube vibratory feeder, which is used to adjust the posture of the copper tube.

[0015] The loading robot is used to place the diode from the diode loading assembly to the first station of the turntable, the turntable moves the diode to the second station, and the loading robot is used to install the copper tube on the diode.

[0016] The clamping assembly is located on the side of the third station and is used to clamp the copper tube and the diode.

[0017] The unloading assembly is located on the side of the fourth station and is used to move the assembled copper tubes and diodes away from the fourth station.

[0018] Furthermore, each of the first, second, third, and fourth workstations is equipped with a fixture.

[0019] Furthermore, the assembly also includes a camera vision inspection component;

[0020] The camera vision inspection component includes a forward and backward movement mechanism, a left and right movement mechanism, and an inspection camera;

[0021] The detection camera is mounted on the left and right moving mechanism, which is mounted on the front and back moving mechanism.

[0022] The detection camera is used to identify the position of the diodes so that the loading robot can pick them up.

[0023] Furthermore, the clamping assembly includes a first cylinder, a second cylinder, a mounting plate, and a push rod;

[0024] The first cylinder and the second cylinder are located above and below the third station, respectively;

[0025] The push rod is installed on the lower side of the mounting plate, and the mounting plate is installed on the piston rod of the first cylinder;

[0026] The mounting plate is provided with a first slide rail and a second slide rail on its left and right sides, respectively;

[0027] A first slider and a second slider are respectively installed on the first slide rail and the second slide rail;

[0028] The left and right sides of the mounting plate are also fixed to the first slider and the second slider, respectively.

[0029] Furthermore, the unloading assembly includes an unloading motor, a swing arm, a third cylinder, a clamping cylinder, and grippers;

[0030] The side of the feeding assembly is also provided with a receiving tray;

[0031] The gripper is mounted on the clamping cylinder, the clamping cylinder is mounted on the third cylinder, the third cylinder is mounted on the swing arm, and the swing arm is mounted on the rotating shaft of the unloading motor.

[0032] The gripper is used to hold the assembled diode and copper tube. The third cylinder is used to drive the gripper to move up and down. The unloading motor drives the gripper to swing left and right through the swing arm, which is used to move the assembled diode and copper tube to the receiving tray.

[0033] Furthermore, a first motor is also provided below the turntable to drive the turntable to rotate.

[0034] The technical solution of this utility model has the following beneficial effects:

[0035] 1. Improved production efficiency: Through automated integrated design, including diode feeding, copper tube posture adjustment, robotic arm installation, clamping and unloading, continuous automated production of diode components has been achieved, which greatly improves production efficiency and meets the needs of mass production.

[0036] 2. Enhanced product consistency: Each workstation is equipped with fixtures to ensure precise positioning of diodes and copper tubes at each processing stage, thereby guaranteeing the assembly quality and consistency of the products and reducing errors caused by human factors.

[0037] 3. Improved assembly accuracy: The introduction of the camera vision inspection system not only assists the feeding robot in accurately picking up diodes, but also enables real-time monitoring during the assembly process to ensure that the position of each component is correct, further improving assembly accuracy.

[0038] 4. Improved crimping quality: The crimping assembly is designed with a dual-cylinder and slide rail slider structure, which can stably and accurately crimp the copper tube and diode together, enhancing the quality and reliability of the electrical connection.

[0039] 5. Increased equipment flexibility: The first motor under the turntable can drive the turntable to rotate, and together with the automated processing units at each station, the equipment can quickly adapt to diodes and copper tubes of different specifications, increasing the flexibility and adaptability of the production line.

[0040] 6. Reduced labor costs: The fully automated assembly process reduces reliance on manpower, lowers long-term operating labor costs, and reduces production instability caused by staff turnover. Attached Figure Description

[0041] Figure 1 This is a top view of the present invention;

[0042] Figure 2 This is a perspective view of the present invention;

[0043] Figure 3 This is a perspective view of the present invention from another angle;

[0044] Figure 4 This is a perspective view of the clamping component of this utility model;

[0045] Figure 5 This is a perspective view of the feeding component of this utility model.

[0046] In the picture:

[0047] 1. Diode feeding assembly; 2. Feeding robot; 3. Turntable; 4. Clamping assembly; 5. Copper tube feeding assembly; 6. Unloading assembly; 7. First station; 8. Second station; 9. Third station; 10. Fourth station; 11. Copper tube vibratory feeder; 12. Fixture; 13. Camera vision inspection assembly; 14. Forward and backward moving mechanism; 15. Left and right moving mechanism; 16. Inspection camera; 17. First cylinder; 18. Second cylinder; 19. Mounting plate; 20. Push rod; 21. First slide rail; 22. Second slide rail; 23. First slider; 24. Second slider; 25. Unloading motor; 26. Swing arm; 27. Third cylinder; 28. Clamping cylinder; 29. ​​Gripper; 30. Receiving tray; 31. First motor. Detailed Implementation

[0048] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.

[0049] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0050] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0051] In the description of this embodiment, the terms "upper," "lower," "front," "rear," "left," and "right," etc., refer to the orientation or positional relationship shown in the accompanying drawings. They are used only for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are only used for distinction in description and have no special meaning.

[0052] Combination Figures 1-5 As shown, this utility model provides a diode assembly machine, comprising:

[0053] Diode feeding assembly 1, feeding robot 2, turntable 3, clamping assembly 4, copper tube feeding assembly 5, unloading assembly 6;

[0054] The turntable 3 is provided with a first workstation 7, a second workstation 8, a third workstation 9, and a fourth workstation 10 in sequence;

[0055] The turntable 3 is sequentially equipped with a diode feeding assembly 1, a feeding robot arm 2, a clamping assembly 4, a copper tube feeding assembly 5, and a discharging assembly 6 on its side.

[0056] The copper tube feeding assembly 5 includes a copper tube vibratory plate 11, which is used to adjust the posture of the copper tube.

[0057] The loading robot 2 is used to place the diode on the first station 7 of the turntable 3, the turntable 3 moves the diode to the second station 8, and the loading robot 2 is used to install the copper tube on the diode.

[0058] The clamping assembly 4 is located on the side of the third station 9 and is used to clamp the copper tube and the diode.

[0059] The unloading component 6 is located on the side of the fourth station 10 and is used to remove the assembled copper tube and diode from the fourth station 10.

[0060] Each of the first station 7, the second station 8, the third station 9, and the fourth station 10 is equipped with a fixture 12.

[0061] The assembly also includes a camera vision inspection component 13;

[0062] The camera vision detection component 13 includes a forward and backward moving mechanism 14, a left and right moving mechanism 15, and a detection camera 16.

[0063] The detection camera 16 is mounted on the left and right moving mechanism 15, and the left and right moving mechanism 15 is mounted on the front and back moving mechanism 14.

[0064] The detection camera 16 is used to identify the position of the diode so that the loading robot 2 can pick it up.

[0065] The clamping assembly 4 includes a first cylinder 17, a second cylinder 18, a mounting plate 19, and a push rod 20;

[0066] The first cylinder 17 and the second cylinder 18 are located above and below the third station 9, respectively;

[0067] The push rod 20 is installed on the lower side of the mounting plate 19, and the mounting plate 19 is installed on the piston rod of the first cylinder 17;

[0068] The mounting plate 19 is provided with a first slide rail 21 and a second slide rail 22 on its left and right sides, respectively;

[0069] A first slider 23 and a second slider 24 are respectively installed on the first slide rail 21 and the second slide rail 22;

[0070] The left and right sides of the mounting plate 19 are also fixed to the first slider 23 and the second slider 24, respectively.

[0071] The feeding assembly 6 includes a feeding motor 25, a swing arm 26, a third cylinder 27, a clamping cylinder 28, and a gripper 29.

[0072] The side of the feeding component 6 is also provided with a receiving tray 30;

[0073] The gripper 29 is mounted on the clamping cylinder 28, the clamping cylinder 28 is mounted on the third cylinder 27, the third cylinder 27 is mounted on the swing arm 26, and the swing arm 26 is mounted on the rotating shaft of the unloading motor 25.

[0074] The gripper 29 is used to hold the assembled diode and copper tube. The third cylinder 27 is used to drive the gripper 29 to move up and down. The unloading motor 25 drives the gripper 29 to swing left and right through the swing arm 26, which is used to move the assembled diode and copper tube to the receiving tray 30.

[0075] A first motor 31 is also provided below the turntable 3 to drive the turntable 3 to rotate.

[0076] The principle of this utility model is as follows:

[0077] 1. Material preparation

[0078] The diodes are automatically supplied by the diode feeding assembly 1 and their positions are identified by the camera vision inspection assembly 13. The inspection system consists of an inspection camera 16 mounted on the moving mechanism, which can accurately locate the diodes to facilitate subsequent gripping operations.

[0079] 2. First station 7: Diode placement

[0080] Based on information provided by the vision inspection system, the loading robot 2 accurately removes the diode from the loading assembly and places it into the fixture 12 on the first station 7 of the turntable 3. The fixture 12 ensures the stable fixation of the diode during the processing.

[0081] 3. Second workstation 8: Copper pipe installation

[0082] Turntable 3 rotates, moving the first station 7 with the diode to the second station 8. At this time, after the copper tube vibratory plate 11 in the copper tube feeding assembly 5 adjusts the posture of the copper tube, the feeding robot 2 moves again to accurately install the copper tube onto the diode.

[0083] 4. Third station 9: Pressing connection

[0084] As turntable 3 continues to rotate, the workpiece containing the diode and copper tube reaches the third station 9. Here, the clamping assembly 4 begins to operate. The clamping assembly 4 includes upper and lower cylinders, a mounting plate 19, and a push rod 20. Through the movement of the upper and lower cylinders, the mounting plate 19 drives the push rod 20 to clamp the copper tube and diode, completing the electrical connection. The slide rail slider structure ensures the smoothness and precision of the clamping process.

[0085] 5. Fourth workstation 10: Material unloading

[0086] Finally, turntable 3 brings the assembled components to the fourth station 10. The unloading assembly 6 is responsible for removing the finished product. The unloading assembly 6 includes an unloading motor 25, a swing arm 26, multiple cylinders, and grippers 29. The grippers 29, under the action of the cylinders, grasp the finished product, and the unloading motor 25 drives the swing arm 26 to swing left and right, coordinating with the up and down movement of the cylinders to safely place the finished product into the receiving tray 30.

[0087] 6. Repeated cycle

[0088] The entire process is a cycle. When one cycle ends, turntable 3 will rotate again, returning to its initial state, and begin a new assembly cycle. The first motor 31 below turntable 3 is responsible for driving turntable 3 to rotate in an orderly manner according to predetermined steps.

[0089] In summary, this diode assembly machine achieves automated assembly of diodes and copper tubes through the coordinated operation of its various functional modules. Its working principle embodies the characteristics of high efficiency, precision, and automation, making it suitable for applications requiring mass production and high precision.

[0090] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. All equivalent structural transformations made under the inventive concept of the present utility model using the contents of the present utility model specification and drawings, or direct / indirect applications in other related technical fields, are included within the protection scope of the present utility model.

Claims

1. A diode assembly machine, characterized in that, include: Diode feeding assembly, feeding robot, turntable, clamping assembly, copper tube feeding assembly, unloading assembly; The turntable is sequentially equipped with a first workstation, a second workstation, a third workstation, and a fourth workstation; The turntable is sequentially equipped with a diode feeding assembly, a feeding robot, a clamping assembly, a copper tube feeding assembly, and a discharging assembly. The copper tube feeding assembly includes a copper tube vibratory feeder, which is used to adjust the posture of the copper tube. The loading robot is used to place the diode from the diode loading assembly to the first station of the turntable, the turntable moves the diode to the second station, and the loading robot is used to install the copper tube on the diode. The clamping assembly is located on the side of the third station and is used to clamp the copper tube and the diode. The unloading assembly is located on the side of the fourth station and is used to move the assembled copper tubes and diodes away from the fourth station.

2. The diode assembly machine according to claim 1, characterized in that, Each of the first, second, third, and fourth workstations is equipped with a fixture.

3. The diode assembly machine according to claim 1, characterized in that, The assembly also includes a camera vision inspection component; The camera vision inspection component includes a forward and backward movement mechanism, a left and right movement mechanism, and an inspection camera; The detection camera is mounted on the left and right moving mechanism, which is mounted on the front and back moving mechanism. The detection camera is used to identify the position of the diodes so that the loading robot can pick them up.

4. The diode assembly machine according to claim 1, characterized in that, The clamping assembly includes a first cylinder, a second cylinder, a mounting plate, and a push rod; The first cylinder and the second cylinder are located above and below the third station, respectively; The push rod is installed on the lower side of the mounting plate, and the mounting plate is installed on the piston rod of the first cylinder; The mounting plate is provided with a first slide rail and a second slide rail on its left and right sides, respectively; A first slider and a second slider are respectively installed on the first slide rail and the second slide rail; The left and right sides of the mounting plate are also fixed to the first slider and the second slider, respectively.

5. The diode assembly machine according to claim 1, characterized in that, The feeding assembly includes a feeding motor, a swing arm, a third cylinder, a clamping cylinder, and grippers. The side of the feeding assembly is also provided with a receiving tray; The gripper is mounted on the clamping cylinder, the clamping cylinder is mounted on the third cylinder, the third cylinder is mounted on the swing arm, and the swing arm is mounted on the rotating shaft of the unloading motor. The gripper is used to hold the assembled diode and copper tube. The third cylinder is used to drive the gripper to move up and down. The unloading motor drives the gripper to swing left and right through the swing arm, which is used to move the assembled diode and copper tube to the receiving tray.

6. The diode assembly machine according to claim 1, characterized in that, A first motor is also installed below the turntable to drive the turntable to rotate.

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