Wax dipping device for meat duck slaughtering

By designing a wax-impregnation device for slaughtering ducks with supporting and conveying mechanisms, continuous wax-impregnation processing of ducks is achieved, solving the problems of slow processing speed and high labor intensity in existing technologies, and improving processing efficiency and safety.

CN223503667UActive Publication Date: 2025-11-04SHANDONG RONGDA JINYI FOOD CO LTD
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Patent Information

Application Number
CN202423056386.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-11-04
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Existing duck waxing equipment can only process a portion of ducks at a time, which is slow and labor-intensive, and cannot achieve continuous waxing processing.

Method used

Design a wax-impregnation device for slaughtering ducks, including a support mechanism and a conveying mechanism. The device uses chain drive to continuously impregnate ducks with wax and tilts the ducks through tooth meshing, thus realizing an automated wax-impregnation process.

Benefits of technology

It increases slaughtering and processing speed, reduces manual labor intensity, and improves processing safety by preventing burns.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of meat duck processing, and discloses a wax dipping device for meat duck slaughtering, which comprises a supporting mechanism used for containing wax liquid, supporting the whole and collecting meat ducks, and further comprises a conveying mechanism arranged on the supporting mechanism and used for chain transmission to continuously drive the meat ducks to receive wax dipping, the conveying mechanism is evenly provided with a plurality of containing mechanisms for containing meat ducks which are dumped through tooth meshing transmission, the supporting mechanism comprises a wax liquid pool, a supporting plate is arranged on one side of the top of the wax liquid pool, three supporting columns are evenly arranged on the supporting plate, and a collecting pool is arranged on one side of the wax liquid pool. According to the wax dipping device for meat duck slaughtering, meat ducks are continuously driven through chain transmission to be subjected to wax dipping, the slaughtering processing speed is effectively improved, the meat ducks are dumped and collected through tooth meshing transmission, manual taking is not needed, the labor intensity of workers is reduced, and the meat ducks are dumped and taken down through tooth meshing transmission; personnel scalding is avoided, and the safety of slaughtering and processing is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of meat duck processing technology, and in particular relates to a wax-impregnation device for meat duck slaughtering. Background Technology

[0002] The slaughtering process for meat ducks includes: hanging, stunning, bleeding, scalding, plucking, three waxing processes, removing the duck tongue, plucking small feathers, inspecting the feathers, eviscerating, cutting off the claws, internal and external cleaning, and pre-cooling. After plucking, most of the feathers on the meat duck have fallen off, but a small amount of feathers still remain on the duck's body. In order to remove the feathers from the duck's body more thoroughly, we can use edible wax to remove the feathers from the duck's body more completely.

[0003] Comparing with Chinese Patent No. CN209882938U, a wax-soaking device for broiler duck production is disclosed, which facilitates the thorough soaking of broiler ducks. The device includes a wax pool, a vertical rod, and a hook. The wax pool has a receiving groove, and a limiting groove is provided on the outer side of the receiving groove. A vertical rod is provided on the inner side of the receiving groove, and the vertical rod is connected to the wax pool through the receiving groove. A limiting rod is provided on the outer side of the vertical rod, and the limiting rod is located inside the limiting groove. A horizontal plate is installed above the vertical rod, and an installation groove is provided inside the horizontal plate. A groove rail is provided below the installation groove. A rod body is provided inside the installation groove, and a hook is installed below the rod body.

[0004] However, the aforementioned patent can only process a portion of the ducks at a time during the waxing process, making continuous waxing impossible. The processing speed is slow, and the ducks need to be removed manually after waxing, which is labor-intensive and inconvenient. Therefore, a new device needs to be designed. Utility Model Content

[0005] The purpose of this invention is to provide a wax-impregnation device for slaughtering ducks, so as to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A wax-dipping device for slaughtering ducks includes a support mechanism for holding wax liquid, supporting the whole and collecting the ducks, and a conveying mechanism provided on the support mechanism for continuously driving the ducks to receive wax dipping via chain drive. The conveying mechanism is evenly provided with a plurality of holding mechanisms for placing ducks, which engage with the teeth to tilt the ducks.

[0008] The conveying mechanism includes a DC motor, a drive sprocket is installed at the output end of the DC motor, three driven sprockets are evenly arranged on one side and above the drive sprocket, a connecting sleeve is provided in the middle of the back of the driven sprocket, and a transmission chain is provided between the drive sprocket and the driven sprocket;

[0009] The holding mechanism includes a placement frame, a through hole at the bottom of the placement frame, a mesh on the surface of the placement frame, a gear at the front of the placement frame, and a mounting base between the placement frame and the gear.

[0010] Furthermore: the support mechanism includes a wax pool, a support plate is provided on one side of the top of the wax pool, three support columns are evenly arranged on the support plate, a collection pool is provided on one side of the wax pool, an inclined slide is provided inside the collection pool, and a toothed plate is vertically arranged on one side inside the wax pool.

[0011] Furthermore: the wax pool is bolted to the support plate, and the wax pool is made of 204 stainless steel.

[0012] Furthermore: the connecting sleeve is connected to the support column bearing, and the connecting sleeve is bolted to the driven sprocket.

[0013] Furthermore, the mounting base is connected to the placement frame and the gear bolt respectively.

[0014] Furthermore, the placement frame is rotatably connected to the transmission chain.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. The chain drive continuously drives the ducks to receive wax immersion, which effectively improves the slaughtering and processing speed;

[0017] 2. The device uses a toothed transmission to tilt and collect the ducks, eliminating the need for manual handling and reducing labor intensity.

[0018] 3. The mechanism of tilting and removing the ducks via toothed transmission avoids burns to personnel and improves the safety of slaughtering and processing. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of a wax-impregnation device for slaughtering ducks according to the present invention;

[0020] Figure 2 This is an isometric view of the support mechanism of the wax-impregnation device for slaughtering ducks according to this utility model;

[0021] Figure 3 This is a schematic diagram of the conveying mechanism of the wax-impregnation device for slaughtering ducks according to this utility model;

[0022] Figure 4 This is a schematic diagram of the holding mechanism of a wax-impregnation device for slaughtering ducks according to the present invention.

[0023] In the attached drawings, the following are the reference numerals: 101, wax pool; 102, support plate; 103, support column; 104, collection pool; 105, inclined slide; 106, rack and pinion plate; 201, DC motor; 202, drive sprocket; 203, driven sprocket; 204, connecting sleeve; 205, transmission chain; 301, placement frame; 302, through hole; 303, mesh; 304, gear; 305, mounting base. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-4 A wax-dipping device for slaughtering ducks includes a support mechanism for holding wax liquid, supporting the whole and collecting the ducks, and a conveying mechanism on the support mechanism for continuously driving the ducks to receive wax dipping via chain drive. The conveying mechanism is evenly provided with a plurality of holding mechanisms for placing ducks, which engage with the teeth to tilt the ducks.

[0026] In this embodiment: the support mechanism includes a wax pool 101, a support plate 102 is provided on one side of the top of the wax pool 101, three support columns 103 are evenly arranged on the support plate 102, a collection pool 104 is provided on one side of the wax pool 101, an inclined slide 105 is provided inside the collection pool 104, a rack plate 106 is vertically arranged on one side inside the wax pool 101, the wax pool 101 is bolted to the support plate 102, the wax pool 101 is made of 204 stainless steel, wax is introduced into the wax pool 101, the support columns 103 cooperate with the connecting sleeve 204 to support and fix the driven sprocket 203, the support plate 102 supports the DC motor 201, and the duck enters the collection pool 104 through the inclined slide 105;

[0027] In this embodiment: the conveying mechanism includes a DC motor 201, a drive sprocket 202 is installed at the output end of the DC motor 201, three driven sprockets 203 are evenly arranged on one side and above the drive sprocket 202, a connecting sleeve 204 is provided in the middle of the back of the driven sprocket 203, a transmission chain 205 is provided between the drive sprocket 202 and the driven sprocket 203, the connecting sleeve 204 is connected to the support column 103 bearing, and the connecting sleeve 204 is bolted to the driven sprocket 203. The rotation of the DC motor 201 drives the drive sprocket 202 to rotate, which in turn drives the transmission chain 205 to move in conjunction with the driven sprocket 203.

[0028] In this embodiment: the holding mechanism includes a placement frame 301, a through hole 302 at the bottom of the placement frame 301, a mesh 303 on the surface of the placement frame 301, a gear 304 at the front of the placement frame 301, and a mounting base 305 between the placement frame 301 and the gear 304. The mounting base 305 is bolted to the placement frame 301 and the gear 304 respectively. The placement frame 301 is rotatably connected to the transmission chain 205. The wax liquid enters the placement frame 301 through the mesh 303 to wax the duck. The duck head passes through the through hole 302. The wax liquid level is adjusted to be lower than the bottom surface of the placement frame 301 to wax the duck head separately. The movement of the placement frame 301 drives the gear 304 to move towards the rack plate 106 and contact the rack plate 106 through the mounting base 305. The gear 304 and the rack plate 106 mesh, causing the placement frame 301 to rotate and tilt to pour out the waxed duck.

[0029] Working principle: Molten wax is introduced into the wax pool 101. The duck is placed in the placement frame 301. The support column 103, together with the connecting sleeve 204, supports and fixes the driven sprocket 203. The support plate 102 supports the DC motor 201 to rotate, which drives the drive sprocket 202 to rotate. The driven sprocket 203, in turn, drives the transmission chain 205 to move. The transmission chain 205 drives the placement frame 301 to move, causing it to enter the wax pool 101. The molten wax enters the placement frame 301 through the mesh 303 and coats the duck. When the duck head needs to be waxed separately, the duck head must be inserted through the through hole 302, and the wax level should be adjusted to be lower than the bottom of the placement frame 301. The placement frame 301 continues to move, driving the gear 304 to move towards the rack plate 106 through the mounting base 305 and contacting the rack plate 106. The gear 304 and the rack plate 106 mesh, causing the placement frame 301 to rotate and tilt to pour out the waxed duck. The duck enters the collection pool 104 through the inclined slide 105.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A wax-impregnation device for slaughtering ducks, comprising a support mechanism for holding molten wax, supporting the whole unit, and collecting the ducks, characterized in that: It also includes a conveying mechanism on the support mechanism for continuously driving the ducks to receive wax impregnation via chain drive, and a plurality of holding mechanisms for placing ducks and tilting them by meshing teeth are evenly arranged on the conveying mechanism. The conveying mechanism includes a DC motor (201), a drive sprocket (202) is installed at the output end of the DC motor (201), three driven sprockets (203) are evenly arranged on one side and above the drive sprocket (202), a connecting sleeve (204) is provided in the middle of the back of the driven sprocket (203), and a transmission chain (205) is provided between the drive sprocket (202) and the driven sprockets (203); The holding mechanism includes a placement frame (301), a through hole (302) at the bottom of the placement frame (301), a mesh (303) on the surface of the placement frame (301), a gear (304) at the front of the placement frame (301), and a mounting base (305) between the placement frame (301) and the gear (304).

2. The wax-impregnation device for slaughtering meat ducks according to claim 1, characterized in that: The support mechanism includes a wax pool (101), a support plate (102) is provided on one side of the top of the wax pool (101), three support columns (103) are evenly arranged on the support plate (102), a collection pool (104) is provided on one side of the wax pool (101), an inclined slide (105) is provided inside the collection pool (104), and a rack plate (106) is vertically arranged on one side inside the wax pool (101).

3. The wax-impregnation device for slaughtering meat ducks according to claim 2, characterized in that: The wax pool (101) is bolted to the support plate (102), and the wax pool (101) is made of 204 stainless steel.

4. The wax-impregnation device for slaughtering meat ducks according to claim 2, characterized in that: The connecting sleeve (204) is connected to the bearing of the support column (103), and the connecting sleeve (204) is bolted to the driven sprocket (203).

5. The wax-impregnation device for slaughtering meat ducks according to claim 1, characterized in that: The mounting base (305) is bolted to the placement frame (301) and the gear (304) respectively.

6. The wax-impregnation device for slaughtering meat ducks according to claim 1, characterized in that: The placement frame (301) is rotatably connected to the transmission chain (205).

Citation Information

Patent Citations

  • Waxing device for meat duck production, which is convenient for fully soaking meat ducks

    CN209882938U