Automatic dosing equipment
The design of the automatic dosing equipment enables precise control of the dosage of chemicals and water, solving the problem of inaccurate metering in existing technologies, reducing labor costs and labor intensity, and improving the dosing effect.
Patent Information
- Application Number
- CN202422830393.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2034-11-20
AI Technical Summary
The metering and control of existing dosing devices, such as the dosage of chemicals and water, are not precise enough, requiring workers to add chemicals repeatedly, which results in high labor costs and high labor intensity. Furthermore, the pressurization process is not precisely controlled, leading to poor dosing results.
An automatic dosing system is adopted, including a feeding device, a first storage device, a second quantitative storage device, and a mixing device. The quantitative storage device enables precise control of the dosage, the flow meter controls the water addition, and the mixture is mixed in the mixing device. Combined with a stirrer and a vibrator, the dosing is prevented from solidifying, thus achieving precise control.
It enables precise control of the dosage of medicine and water, reduces the need for workers to repeatedly add medicine, lowers labor costs and labor intensity, and improves the accuracy of the medicine dosing effect.
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Figure CN223505225U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of dosing, in particular to an automatic dosing device. BACKGROUND
[0002] The dosing device can be used in the petroleum, chemical industry, environmental protection, water supply system and the like, and can be used in water treatment such as boiler feed water, circulating water, adding hydrazine and phosphate. The user only needs to place the dosing device in the dosing room, connect the water inlet, the medicine outlet and the blowdown and the like, and turn on the power supply to start operation. The whole set of factory device can greatly reduce the design and on-site construction workload, and provides reliable guarantee for the quality, safety and on-site operation of the whole system.
[0003] However, the metering control of the dosing amount and the water amount of the dosing device in the prior art is not very accurate, and workers need to add medicine repeatedly, the labor cost is high, the labor intensity is large, and the existing pressure process control is not accurate enough, so that the dosing effect is not good. CONTENT OF THE UTILITY MODEL
[0004] The application aims to provide an automatic dosing device to solve the technical problems that the metering control of the dosing amount and the water amount of the existing dosing device is not accurate enough, workers need to add medicine repeatedly, the labor cost is high and the labor intensity is large.
[0005] The application provides an automatic dosing device, which comprises:
[0006] a feeding device;
[0007] a first storage device, which has a first storage space inside, is provided with a feeding port at the top for being connected and communicated with the feeding device, is provided with a first discharging port at the bottom, and the first discharging port is provided with a first valve; and
[0008] a second quantitative storage device, which has a second storage space inside, the volume of the second storage space is smaller than that of the first storage space, is provided with a first feeding port and a second discharging port, the first feeding port is connected and communicated with the first discharging port, and the second quantitative storage device is further provided with a first metering device for receiving a predetermined storage amount quantitatively from the first storage device;
[0009] a mixing device, which has a mixing space inside, is provided with a first inlet and a second inlet connected and communicated with the second discharging port and a water inlet pipe respectively, and a first medicine outlet, and the water inlet pipe is provided with a flow meter.
[0010] Further, the first metering device is a continuous metering device; and / or
[0011] the first valve is a plug-in valve.
[0012] Further, the first storage device is further provided with a second metering device for metering the storage amount in the first storage device.
[0013] Further, the second metering device comprises a plurality of weight sensors uniformly arranged on the circumference of the bottom of the first storage device, and each weight sensor is in electric connection with the control terminal for data transmission.
[0014] Further, the upper middle part of the first storage device is arranged as a cylindrical structure, and the bottom of the first storage device is arranged as a funnel structure with a gradually reduced diameter from top to bottom.
[0015] Each weight sensor is uniformly arranged on the inclined side wall of the funnel structure at the same horizontal plane.
[0016] Further, the flow meter is an electromagnetic flow meter; and / or
[0017] The water inlet pipe is further provided with an electromagnetic valve.
[0018] Further, the automatic dosing equipment further comprises a dissolving device connected with the mixing device.
[0019] The dissolving device comprises a dissolving pump and a dissolving cavity connected with the dissolving pump, and the dissolving cavity is further connected in communication with the first medicine outlet of the mixing device, the dissolving cavity is provided with a second medicine outlet connected in communication with a medicine outlet pipe.
[0020] Further, the dissolving cavity is further provided with a sewage outlet connected in communication with a sewage pipe.
[0021] Further, the upper part of the mixing device is arranged as a cylindrical structure, and the lower part of the mixing device is arranged as a funnel structure with a gradually reduced diameter from top to bottom, the first inlet is arranged at the top of the cylindrical structure, the second inlet is arranged on the side wall of the cylindrical structure, and the first medicine outlet is arranged at the bottom of the funnel structure.
[0022] The top of the cylindrical structure of the mixing device or the position close to the top of the side wall of the cylindrical structure is provided with a water overflow outlet connected with a water overflow pipe, and the water overflow pipe and the sewage pipe are both connected with a water drainage device.
[0023] Further, the first storage device is further provided with a stirrer with a stirring rod extending into the first storage device; and / or
[0024] The bottom of the first storage device is further provided with a vibrator.
[0025] Compared with the prior art, the automatic dosing equipment provided in this application includes a feeding device, a first storage device, a second quantitative storage device, and a mixing device. The feeding device feeds the first storage device through a feeding port connected to it. A first discharge port at the bottom of the first storage device is connected to a first inlet of the second quantitative storage device, and the first discharge port is equipped with a first valve. The second quantitative storage device is also equipped with a first metering device for quantitatively receiving a predetermined amount of material from the first storage device. When the amount of material reaches the predetermined value, the first valve is automatically closed to stop feeding. The volume of the second storage space of the material storage device is much smaller than the volume of the first storage space of the first material storage device. The second quantitative storage device is responsible for precise quantitative control of the dosage. The quantitatively controlled material is then introduced into the mixing space of the mixing device through its second outlet and the first inlet of the mixing device. The mixing device is also equipped with a second inlet connected to the water inlet pipe. Water is also introduced into the mixing space of the mixing device through the water inlet pipe. The material and water are mixed in the mixing space of the mixing device and then discharged from the first outlet. The water inlet pipe is equipped with a flow meter to accurately control the amount of water added.
[0026] This setup achieves two key advantages: First, it enables precise quantitative control of both the dosage of the chemical and the amount of water added, ensuring accurate measurement and control of both. Second, because the volume of the second storage space in the second quantitative storage device is much smaller than the volume of the first storage space in the first storage device, and the first storage space is relatively large, and because the second quantitative storage device can continuously and automatically add chemicals in a quantitative manner, it eliminates the need for workers to frequently and repeatedly add chemicals to the first storage device, significantly reducing labor costs and the intensity of labor for workers. Attached Figure Description
[0027] To more clearly illustrate the technical solutions in the specific embodiments of this application or the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this application. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0028] Figure 1 This is a schematic diagram of the automatic dosing equipment provided in the embodiments of this application.
[0029] Figure label:
[0030] 10-First storage device;
[0031] 11-First storage space;
[0032] 12-Feeding port;
[0033] 13-First discharge port;
[0034] 14-First valve;
[0035] 15 - Weight sensor;
[0036] 16-Vibrator;
[0037] 17 - Mixer;
[0038] 171 - Stirring rod;
[0039] 20 - Second quantitative storage device;
[0040] 21-Second storage space;
[0041] 22 - First feed inlet;
[0042] 23 - Second discharge port;
[0043] 24 - Continuous metering device;
[0044] 30 - Mixing device;
[0045] 31-Mixed space;
[0046] 32 - First entrance;
[0047] 33 - Second entrance;
[0048] 34 - First dispensing port;
[0049] 35-overflow;
[0050] 40 - Dissolving apparatus;
[0051] 41-Dissolving pump;
[0052] 42-Dissolution chamber;
[0053] 43-Second dispensing port;
[0054] 44 - Sewage outlet;
[0055] 51-Feeding pipe;
[0056] 52 - Inlet pipe;
[0057] 521-Electromagnetic Flowmeter;
[0058] 522 - First solenoid valve;
[0059] 53-Dispensing tube;
[0060] 531 - Second solenoid valve;
[0061] 54 - Sewage pipe;
[0062] 541 - Third solenoid valve;
[0063] 55 - Overflow pipe. Detailed Implementation
[0064] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions of the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. The components of the embodiments of this application described and shown in the accompanying drawings can generally be arranged and designed in various different configurations.
[0065] Therefore, the following detailed description of the embodiments of this application provided in the accompanying drawings is not intended to limit the scope of the claimed application, but merely to illustrate selected embodiments of the application. All other embodiments obtained by those skilled in the art based on the embodiments of this application without inventive effort are within the scope of protection of this application.
[0066] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0067] In the description of this application, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product of this application is in use. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this application. In addition, the terms "first," "second," and "third," etc., are only used to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0068] Furthermore, terms such as "horizontal," "vertical," and "sag" do not imply that components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal relative to "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0069] In the description of this application, it should also be noted that, unless otherwise expressly specified and limited, the terms "set up," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this application based on the specific circumstances.
[0070] The following detailed description of some embodiments of this application is provided in conjunction with the accompanying drawings. Unless otherwise specified, the following embodiments and features can be combined with each other.
[0071] like Figure 1 As shown in the figure, this application provides an automatic dosing device, which includes at least a feeding device, a first storage device 10, a second quantitative storage device 20, a mixing device 30, and a water inlet pipe 52.
[0072] The aforementioned first storage device 10 has a first storage space 11 inside. The top of the first storage device 10 is provided with a feeding port 12 for connecting and communicating with a feeding device. The feeding port 12 can also be connected to the feeding device through a feeding pipe 51. The bottom of the first storage device 10 is provided with a first discharge port 13. Both the feeding port 12 and the first discharge port 13 are connected to the first storage space 11. The first discharge port 13 is provided with a first valve 14 that can open and close the first discharge port 13. Specifically, the first valve 14 can be a slide gate valve. The slide gate extends to block the first discharge port 13, and the slide gate retracts to open the first discharge port 13. For convenient control, an automatic electric control valve can also be used.
[0073] The aforementioned second quantitative storage device 20 has a second storage space 21 inside. It should be noted that the volume of the second storage space 21 is much smaller than the volume of the first storage space 11. The volume of the second storage space 21 is sufficient to store the amount of material for each quantitative dosing, while the first storage space 11 of the first storage device 10 needs to be a large storage space to reduce the number of times staff need to add or load materials, reduce labor intensity, and lower labor costs. Furthermore, the second quantitative storage device 20 is provided with a first inlet 22 connected to the first outlet 13 of the aforementioned first storage device 10, and also has a second outlet 23. Both the first inlet 22 and the second outlet 23 communicate with the second storage space 21.
[0074] Furthermore, the aforementioned second quantitative storage device 20 is also equipped with a first metering device for quantitatively receiving a predetermined amount of storage material from the first storage device 10. Preferably, the first metering device is a continuous metering device 24, and more preferably a volumetric continuous metering device. By measuring the volume of the material received into the second storage space 21 of the second quantitative storage device 20, the existing amount of storage material is determined to reach the predetermined amount of storage material, thereby temporarily closing the first valve 14 and discharging the material through the second outlet 23 into the mixing space 31 of the mixing device 30, thereby achieving precise control of the dosage.
[0075] The aforementioned mixing device 30 has a mixing space 31 inside. The mixing device 30 is provided with a first inlet 32 connected to the second outlet 23 of the aforementioned second quantitative storage device 20, a second inlet 33 connected to the aforementioned water inlet pipe 52, and a first medicine outlet 34. Specifically, the water inlet of the water inlet pipe 52 can be connected to a tap water connection pipe to introduce tap water. The water inlet pipe 52 is provided with a flow meter to measure the amount of water added in order to accurately control the amount of water added. Specifically, the flow meter can be an electromagnetic flow meter 521 for convenient automatic measurement.
[0076] Compared with the prior art, the automatic dosing equipment provided in this application embodiment includes at least a feeding device, a first storage device 10, a second quantitative storage device 20, a mixing device 30, and a water inlet pipe 52. The feeding device feeds the first storage device 10 through a feeding port 12 connected to it. A first discharge port 13 at the bottom of the first storage device 10 is connected to the first inlet port 22 of the second quantitative storage device 20, and the first discharge port 13 is provided with a first valve 14. The second quantitative storage device 20 is also provided with a first metering device for quantitatively receiving a predetermined amount of storage material from the first storage device 10. When the storage material reaches the predetermined value, the first valve 14 is automatically closed to stop feeding. The volume of the second storage space 21 of the material storage device 20 is much smaller than the volume of the first storage space 11 of the first storage device 10. The second quantitative storage device 20 is responsible for precise quantitative control of the dosage. The quantitatively controlled material is then fed into the mixing space 31 of the mixing device 30 through its second outlet 23 and the first inlet 32 of the mixing device 30. The mixing device 30 is also provided with a second inlet 33 connected to the water inlet pipe 52. Water is also fed into the mixing space 31 of the mixing device 30 through the water inlet pipe 52. The material and water are mixed in the mixing space 31 of the mixing device 30 and then discharged from the first outlet 34. The water inlet pipe 52 is equipped with a flow meter to accurately control the amount of water added.
[0077] This setup achieves two key advantages: First, it enables precise control of both the dosage and water volume, allowing for accurate measurement and management of both. Second, since the volume of the second storage space 21 of the second quantitative storage device 20 is much smaller than the volume of the first storage space 11 of the first storage device 10 (which is relatively large), and the second quantitative storage device 20 can continuously and automatically add dosages, workers are no longer required to frequently add dosages to the first storage device 10, significantly reducing labor costs and worker workload.
[0078] In a preferred embodiment, the aforementioned first storage device 10 may also be equipped with a second metering device for measuring the amount of material stored in the first storage device 10, so as to be able to know the amount of material stored in the first storage device 10 in real time, and when the remaining amount is about to be insufficient, the staff can start the feeding device to feed the material in time.
[0079] Specifically, such as Figure 1 As shown, the second metering device may include multiple weight sensors 15 evenly arranged around the bottom circumference of the first storage device 10. Two, three, four or more sensors may be evenly arranged at intervals. Measuring is performed by weight measurement, which has higher reliability. Each weight sensor is electrically connected to the control terminal for data transmission, transmitting the weight measurement data to the control terminal in real time for easy viewing by staff. The control terminal may also be equipped with a prompting module. When the remaining amount in the first storage space 11 of the first storage device 10 is about to run out, the prompting module may issue a notification or alarm to notify the staff to add material in time.
[0080] More specifically, the upper middle part of the aforementioned first storage device 10 can be configured as a cylindrical structure, and the bottom can be configured as a funnel-shaped structure with a gradually decreasing diameter from top to bottom. The weight sensors 15 can be evenly and spaced on the inclined sidewall of the funnel-shaped structure on the same horizontal plane.
[0081] A preferred embodiment is, as follows: Figure 1 As shown, the automatic dosing device provided in this application embodiment may further include a dissolving device 40, which is connected to the aforementioned mixing device 30. The dissolving device 40 includes a dissolving pump 41 and a dissolving chamber 42 connected to the dissolving pump 41. The dissolving pump 41 is a high-speed pressurized pump, and the dissolving chamber 42 is also connected to the first drug outlet 34 of the mixing device 30. The dissolving chamber 42 is provided with a second drug outlet 43, which is connected to the drug outlet pipe 53, so as to achieve further high-speed pressurized dissolution after the drug and water are mixed, so that the drug and water are dissolved and mixed more evenly, and then the drug is discharged from the drug outlet pipe 53, thereby improving the dosing effect.
[0082] Furthermore, the aforementioned dissolving chamber 42 is also provided with a drain outlet 44, which is connected to a drain pipe 54 to discharge waste and impurities. The drain pipe 54 leads to a drainage ditch, wastewater treatment, etc.
[0083] One specific embodiment is, as follows: Figure 1 As shown, the upper part of the aforementioned mixing device 30 can be configured as a cylindrical structure, and the lower part can be configured as a funnel-shaped structure with a gradually decreasing diameter from top to bottom. Specifically, the first inlet 32 can be located at the top of the upper cylindrical structure, the second inlet 33 can be located on the side wall of the cylindrical structure, and the first drug outlet 34 can be located at the bottom of the lower funnel-shaped structure.
[0084] Preferably, the top or side wall of the upper cylindrical structure of the aforementioned mixing device 30 may be provided with an overflow port 35 connected to the overflow pipe 55 to discharge the medicine overflowing from the mixing device 30. The overflow pipe 55 and the aforementioned sewage pipe 54 are connected to a drainage device and eventually lead to a drainage ditch, wastewater treatment, etc.
[0085] Another specific embodiment is that the aforementioned water inlet pipe 52 may be equipped with a first solenoid valve 522, the aforementioned medicine outlet pipe may be equipped with a second solenoid valve 531, and the aforementioned sewage outlet pipe may be equipped with a third solenoid valve 541, so as to realize automatic control of opening and closing.
[0086] In an optional embodiment, the aforementioned first storage device 10 may further be equipped with a stirrer 17, the stirring rod 171 of which can extend into the first storage space 11 of the first storage device 10 to stir, thereby preventing the medicinal material in the first storage space 11 from solidifying, hardening, or clumping, and maintaining a uniform state through stirring. Furthermore, the bottom of the first storage device 10 may also be equipped with a vibrator 16 to agitate the medicinal material in the first storage space 11 through vibration, further preventing the medicinal material from solidifying, hardening, or clumping, and maintaining a uniform state.
[0087] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this application.
Claims
1. An automatic dosing device, characterized in that, include: Feeding device; A first storage device has a first storage space inside, a feeding port at the top for connection and communication with the feeding device, and a first discharge port at the bottom, wherein the first discharge port is equipped with a first valve; and The second quantitative storage device has a second storage space inside, the volume of which is smaller than that of the first storage space. It is provided with a first inlet and a second outlet, the first inlet and the first outlet being connected and communicating. The second quantitative storage device is also provided with a first metering device for quantitatively receiving a predetermined amount of storage material from the first storage device. A mixing device having a mixing space inside, having a first inlet and a second inlet connected to the second discharge port and the water inlet pipe respectively, and a first medicine outlet, wherein the water inlet pipe is equipped with a flow meter.
2. The automatic dosing equipment according to claim 1, characterized in that, The first metering device is a continuous metering device; and / or The first valve is a slide gate valve.
3. The automatic dosing equipment according to claim 1, characterized in that, The first storage device is also equipped with a second metering device for measuring the amount of material stored in the first storage device.
4. The automatic dosing equipment according to claim 3, characterized in that, The second metering device includes a plurality of weight sensors evenly arranged around the bottom of the first storage device, and each weight sensor is electrically connected to the control terminal for data transmission.
5. The automatic dosing equipment according to claim 4, characterized in that, The upper part of the first storage device is configured as a cylindrical structure, and the bottom of the first storage device is configured as a funnel-shaped structure with a gradually decreasing diameter from top to bottom; Each of the weight sensors is evenly spaced on the inclined sidewall of the funnel-shaped structure on the same horizontal plane.
6. The automatic dosing equipment according to claim 1, characterized in that, The flow meter is an electromagnetic flow meter; and / or The water inlet pipe is also equipped with a solenoid valve.
7. The automatic dosing equipment according to any one of claims 1 to 6, characterized in that, It also includes a dissolving device connected to the mixing device; The dissolving device includes a dissolving pump and a dissolving chamber connected to the dissolving pump. The dissolving chamber is also connected to the first drug outlet of the mixing device. The dissolving chamber is provided with a second drug outlet, which is connected to a drug outlet pipe.
8. The automatic dosing equipment according to claim 7, characterized in that, The dissolving chamber is also provided with a drain outlet, which is connected to a drain pipe.
9. The automatic dosing equipment according to claim 8, characterized in that, The upper part of the mixing device is configured as a cylindrical structure, and the lower part is configured as a funnel-shaped structure with a gradually decreasing diameter from top to bottom. The first inlet is located at the top of the cylindrical structure, the second inlet is located on the side wall of the cylindrical structure, and the first drug outlet is located at the bottom of the funnel-shaped structure. The top or side wall of the cylindrical structure of the mixing device is provided with an overflow port connected to an overflow pipe, and both the overflow pipe and the sewage pipe are connected to a drainage device.
10. The automatic dosing equipment according to claim 1, characterized in that, The first storage device is further provided with a stirrer, the stirring rod of which extends into the first storage device; and / or The bottom of the first storage device is also equipped with a vibrator.